Schwank SchwankAir 4000 Series User manual

Installation Manual
SchwankAir 4000 Series
SchwankAir
The air curtains shown herein are licensed to bear the AMCA Seal. The ratings shown are based on tests and
procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply
with the requirements of the AMCA Certied Ratings Program. The AMCA Certied Ratings Seal applies to
airow rate, average outlet velocity, outlet velocity uniformity, velocity projection and power rating at free
delivery only.

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1. Highest airow of totally 5 fan steps.
2. Values shown are for total sound power levels for Installation Type A: free inlet, free outlet.
3. The Sound power level ratings shown are in decibels, referred to 10-12 watts, calculated per AMCA
Standard 301.
4. FLA: total amperage for motor and heat.
5. Applicable at water temperature 140/104F, air temperature, in +64F.
Above table is valid for 208V/1ph/60Hz. Also approved for 230V/1ph/60Hz.
Product performance for 230V/1ph/60Hz will differ from stated data.
Protection class for units with electrical heating: IP20.
Protection class for units without heating and units with water heating: IP21.
The air curtains shown herein are licensed to bear the AMCA Seal. The ratings shown are based on tests
and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and
comply with the requirements of the AMCA Certied Ratings Program. The AMCA Certied Ratings Seal
applies to airow rate, average outlet velocity, outlet velocity uniformity, velocity projection and power
rating at free delivery only.
Technical Specication
Model Output
[MBH]
Airow*1
[CFM]
Sound power*2
[dB[A]]
Sound Pressure
[dB[A]]
Motor
power [W]
Voltage
motor [V]
Amperage
motor [A]
Weight
[lb]
AC-VA36-23 0 1400 80 62 500 208V1~ 3.0 84
AC-VA60-23 0 1950 81 63 673 208V1~ 4.5 108
AC-VA72-23 0 2800 82 64 1000 208V1~ 6.0 141
AC-VA96-23 0 3300 83 65 1173 208V1~ 7.5 172
1 Ambient, no heat - [IP21]
Model Output
[kW]
Airow*1
[CFM]
Sound
power*2
[dB[A]]
Sound
Pressure
[dB[A]]
FLA [full load
amperage]
*3 [A]
Motor
power [W]
Amperage
motor [A]
Voltage [V]
Amperage [A]
[heat]
Weight
[lb]
AC-VE36-20 4/10 1400 80 62 31 500 3.0 208V3~/27 93
AC-VE60-20 5/15 1950 81 63 45 673 4.5 208V3~/40 126
AC-VE72-20 7/20 2800 82 64 60 1000 6.0 208V3~/54 172
AC-VE36-48 4/12 1400 80 62 18 500 3.0 480V3~/15 104
AC-VE60-48 6/18 1950 81 63 27 673 4.5 480V3~/22 137
AC-VE72-48 8/24 2800 82 64 35 1000 6.0 480V3~/29 185
AC-VE96-48 10/30 3300 83 65 45 1173 7.5 480V3~/37 234
AC-VE36-60 4/12 1400 80 62 15 500 3.0 600V3~/12 104
AC-VE60-60 6/18 1950 81 63 23 673 4.5 600V3~/18 137
AC-VE72-60 8/24 2800 82 64 30 1000 6.0 600V3~/24 185
AC-VE96-60 10/30 3300 83 65 38 1173 7.5 600V3~/30 234
3 Electrical heat - [IP20]
Model Output*4
[MBH]
Airow*1
[CFM]
Sound
power*2
[dB[A]]
Sound
Pressure
[dB[A]]
Motor
power [W]
Voltage
motor [V]
Amperage
motor [A]
Water volume
[US gal]
Weight
[lb]
AC-VW36-23 55 1300 79 61 501 208V1~ 3.0 0.49 99
AC-VW60-23 85 1900 79 61 666 208V1~ 4.0 0.78 123
AC-VW72-23 119 2600 81 63 1002 208V1~ 6.0 1.09 163
AC-VW96-23 150 3150 81 63 1167 208V1~ 7.0 1.37 212
2Water heat - [IP21]

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Technical Specication
Model Nozzle
width x depth[in]
Max Velocity
at nozzle [fpm]
Outlet Velocity
[fpm]
Outlet Velocity
Uniformity [%]
AC-VA36-23 37.8x2.8 3133 2736 89
AC-VE36-20[48][60] 37.8x2.8 3133 2736 89
AC-VA60-23 57.9x2.8 3053 2665 87
AC-VE60-20[48][60] 57.9x2.8 3053 2665 87
AC-VA72-23 77.2x2.8 3133 2736 89
AC-VE72-20[48][60] 77.2x2.8 3133 2736 89
AC-VA96-23 97.2x2.8 3094 2700 88
AC-VE96-48[60] 97.2x2.8 3094 2700 88
AC-VW36-23 37.8x2.8 2531 2263 85
AC-VW60-23 57.9x2.8 2994 2501 87
AC-VW72-23 77.2x2.8 2531 2263 85
AC-VW96-23 97.2x2.8 2763 2328 86
Model Fan
speed
Airow
[CFM]
Output
[MBH]
Return water
temp.[°F]
Water ow
[GPM]
Pressure
drop [kPa]
Output*2
[MBH]
Outlet air
temp. [°F]
Water ow
[GPM]
Pressure
drop [kPa]
AC-VW36-23 max 1530 50.9 88 1.2 2.7 96.9 122 5.5 40.5
AC-VW60-23 max 2000 65.9 84 1.4 1.6 137.2 127 7.7 30.6
AC-VW72-23 max 2855 96.6 86 2.2 1.6 193.2 127 10.9 26.9
AC-VW96-23 max 3090 104.4 81 2.2 2.0 223.5 131 12.7 42.0
1. Recommended outlet air temperature for good comfort and optimized output.
2. Nominal output at given supply and return water temperature.
Supply water temperature:176 °F
Room temperature: +64 °F
Outlet air temperature: +95 °F*1
Water temperature: 176/140 °F
Room temperature: +64 °F
Model Fan
speed
Airow
[CFM]
Output
[MBH]
Return water
temp. [°F]
Water ow
[GPM]
Pressure
drop [kPa]
Output*2
[MBH]
Outlet air
temp.[°F]
Water ow
[GPM]
Pressure
drop [kPa]
AC-VW36-23 max 1530 52.6 99 2.62 11.5 56.3 99 3.17 16.2
AC-VW60-23 max 2000 68.6 95 3.06 6.2 79.9 100 4.50 12.2
AC-VW72-23 max 2855 96.6 95 4.30 5.5 112.3 100 6.32 10.7
AC-VW96-23 max 3090 105.5 95 4.30 6.5 132.1 104 7.45 17.2
Supply water temperature: 140 °F
Room temperature: +64 °F
Outlet air temperature: +95 °F*1
Water temperature: 140/104 °F
Room temperature: +64 °F

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The introduction pages consist mainly of pictures.
For translation of the English texts used, see the respective language pages.
EN
Les pages de présentation contiennent principalement des images.
Pour la traduction des textes en anglais, consultez la page correspondante à la
langue souhaitée.
FR

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R / S / T
U / V / W
ZP Q
X
Y
Valve [3/4"],
outside thread
Controller
72" & 96" Models
Mounting bracket
A / B / C / D
E / F
G
O
L
H
MN
JI
K
3.3 ft: 4 x M8
4.9 ft: 4 x M8
6.6 ft: 6 x M8
8.2 ft: 6-8 x M8
Ref [inch] Model
A41.56 AC-VA36-23
41.56 AC-VE36-20[48][60]
41.56 AC-VW36-23
B61.96 AC-VA60-23
61.96 AC-VE60-20[48][60]
61.96 AC-VW60-23
C81.56 AC-VA72-23
81.56 AC-VE72-20[48][60]
81.56 AC-VW72-23
D101.96 AC-VA72-23
101.96 AC-VE96-48[60]
101.96 AC-VW96-23
E1.60 AC-VA36-23
1.60 AC-VE36-20[48][60]
1.60 AC-VW36-23
1.60 AC-VA60-23
1.60 AC-VE60-20[48][60]
1.60 AC-VW60-23
1.60 AC-VA72-23
1.60 AC-VE72-20[48][60]
1.60 AC-VW72-23
Ref [inch] Model
T102.88 AC-VA96-23
102.88 AC-VE96-48[60]
102.88 AC-VW96-23
U60.6 AC-VA60-23
60.6 AC-VE60-20[48][60]
60.6 AC-VW60-23
V80.16 AC-VA72-23
80.16 AC-VE72-20[48][60]
80.16 AC-VW72-23
W100.6 AC-VA96-23
100.6 AC-VE96-48[60]
100.6 AC-VW96-23
X0.92 All Models
Y1.6 All Models
Z24.44 All Models
Ref [inch] Model
F1.56 AC-VA96-23
1.56 AC-VE96-48[60]
1.56 AC-VW96-23
G5.08 All Models
H16.16 All Models
I4.08 All Models
J9.4 All Models
K1.72 All Models
L1.6 All Models
M1.44 All Models
N11.8 All Models
O24.44 All Models
P11.8 All Models
Q1.44 All Models
R62.88 AC-VA60-23
62.88 AC-VE60-20[48][60]
62.88 AC-VW60-23
S82.48 AC-VA72-23
82.48 AC-VE72-20[48][60]
82.48 AC-VW72-23
Dimensions

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2
1
Fig. 1A: Open the unit by raising the front panel. The front is
blocked in open position with the front hatch hook.
Fig. 2: Control card controller is integrated in the air curtain
at delivery.
Controller
Fig. 1B: When the front has been removed it it important to
be sure it is rmly seated in the front locks again.
Min -3.93”
Fig. 3: Minimum distance.
BA
AB
CD
Filing the water coil
Fig. 4

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AB
A
127 L
B
127 875875
AB
127 770745 745
Fig. 5: M8-holes for mounting.
A
F
G GH
FA
A
C
C
C
D / E
All Models: 36” & 60”
All Models: 72”
All Models: 96”
B
B
Ref [inch] Model
A5.08 All Models
B4.08 All Models
C9.4 All Models
D30 AC-VA36-23
30 AC-VE36-20[48][60]
30 AC-VW36-23
E50.4 AC-VA60-23
50.4 AC-VE60-20[48][60]
50.4 AC-VW60-23
Ref [inch] Model
F35 All Models
35 All Models
35 All Models
G29.8 AC-VA96-23
29.8 AC-VE96-48[60]
29.8 AC-VW96-23
H30.8 AC-VA96-23
30.8 AC-VE96-48[60]
30.8 AC-VW96-23

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Fig. 6
20 mm
A
B
C
D
E
F
Wall Bracket
JC-0721-XX 0,80"
79
19
120
11
40
40 40
Wall Bracket Model Product type Quantity included
JC-0721-15 36” & 60” Models 2 pcs
JC-0721-20 72” Models 3 pcs
JC-0721-30 96” Models 4 pcs
Ref [inch]
A0.43
B0.75
C3.15
D1.58
E1.58
F4.72
A
C
B
D
E
D
F
JC-0721-XX
Accessories

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Fig. 7 Fig.8
Fig. 9
JC-0724-XX Vertical Mounting Kit
JC-0781-XX - 9.8ft Wire
Suspension Cable
JC-0709-XX
Vibration Dampeners
JC-0706-XX
Ceiling Brackets
Ceiling Bracket Model Air Curtain Models: Quantity included
JC-0706-15 36” & 60” Models 4 pcs
JC-0706-20 72” Models 6 pcs
JC-0706-30 96” Models 8 pcs
Accessories
Vibration Dampener Model Air Curtain Models: Quantity included
JC-0709-15 36” & 60” Models 4 pcs
JC-0709-20 72” Models 6 pcs
JC-0709-30 96” Models 8 pcs
JC-0754-XX
3.3ft Threaded Rods

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Accessories
Fig. 10
Nozzle Extensions
Model
Models
JC-0725-10 All 36” Models
JC-0725-15 All 60” Models
JC-0725-20 All 72” Models
JC-0725-25 All 96” Models
JC-0712-XX
Single Piece Design Kit Ceiling
Design Kit Ceiling
Model
Length
[inch]
Kit Height
[ft]
JC-0712-10 8.00-12.00 0.6-1.0
JC-0712-15 12.00-20.00 1.0-1.6
JC-0712-20 20.00-36.00 1.6-3.0

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NOTE: The air curtain
must be secured in
the wall or ceiling.
Fig. 11
JC-0724-XX
Vertical (Floor) Mounting Kit
• Used to adapt a horizontal unit for
vertical installation.
• Includes oor frame and mounting
parts to support the top.
• Vertical kit allows two units to be
installed on top of each other.
• One vertical kit is needed per unit.
Accessories

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JC-0749-XX - 4000 Series
Controller - Ambient Models
JC-0750-XX - 4000 Series
Controller - Heated Models
JC-0742-XX
Temperature Sensor
JC-0745-XX
Return Water Temp. Sensor
JC-0732
RJ12 Cable next to JC-0732-XX
[Different Lengths Available]
Accessories
JC-0751-XX Water Heated Plumbing Kit
JC-0751-XX - 3/4 Plumbing Kit
Includes:
• Valve kit: TAC, pressure independent regulation and
adjustment valve + shut off valve
• Nipple connection for valve, female thread [x2]
• Actuator ON/OFF 230V
• Bypass valve

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H1 H2N
Id
Air Curtain PCB
RoomC2 C1 Actuator 230VSupply 230V
PE L
N
Heating
L
N
~
L
Trafo
Motor
pr otection 0-10V
GND
PWM
L N
Motor
Internal
sensor
MMMM
AC-VA36/VW36All Ambient & Water Heated
Models [except 36"]
208V1~
PE L1 L2
Wiring Diagram - SchwankAir 4000 Series
Ambient & Water Heated

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H1 H2N
Id
Air Curtain PCB
RoomC2 C1 Actuator 230VSupply 230V
PE L
N
Heating
L
N
~
L
Trafo
K2
K1
AC-VE36-20
AC-VE60-20
TS1
TS2
Motor
protection 0-10V
GND
PWM
L N
Motor
Internal
sensor
MMMM
L1L2 L3
L1 K2
L2 K2
L3 K2
L1 K1
L2 K1
L3 K1
208V3~
Wiring Diagram - SchwankAir 4000 Series
- 36” & 60” Electric Heated 208V

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H1 H2N
Id
Air Curtain PCB
RoomC2 C1 V032rotautcA Supply 23 0V
PE L
N
H eati ng
L
N
~ L
Trafo
K2
K1
K2
K1
!
2 X 208V3~
TS 2
TS 1
Moto r
protection 0-10 V
GND
PWM
LN
Moto r
Interna l
se n so r
MMMM
208V3~
L1L2 L3
72" & 96" Electric Heated 72" - 6 Motors 96" - 7 Motors
L1 K2
L2 K2
L3 K2
L1 K1
L2 K1
L3 K1
TS 4 TS 3
L1 K2
L2 K2
L3 K2
L1 K1
L2 K1
L3 K1
Wiring Diagram - SchwankAir 4000 Series
- 72” & 96” Electric Heated 208V

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Wiring Diagram - SchwankAir 4000 Series
- 36” & 60” Electric Heated 600V
H1 H2N
Id
Air Curtain PCB
Room
C2 C1 A ctuator 230V S uppl y230V
PE L
N
Heating
L
N
~ L
Trafo
K 2
K1
AC-VE36-60
AC-VE60-60
TS1
TS2
Motor
protec tion
L N
Motor
Internal
sensor
MMMM
600/48 0V - 230V Transformer
2 x 10A FUSE
L1 L2 L3
2 13
600V3~/480V3~

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H1 H2N
Id
Air Curtain PCB
RoomC2 C1 Actuator 230VSupply 230V
PE L
N
Heating
L
N
~
L
Trafo
K2
K1
K2
K1
72" & 96" Electric Heated
!
2 X 600V3~/480V3~
TS2
TS1
TS3 TS4
Motor
protection 0-10V
GND
PW M
L N
Motor
Internal
sensor
MMMM
600V3~/480V3~
600/480V - 230V Transformer
FUSE 2 x 10A
L1L2 L3
72" - 6 Motors 96" - 7 Motors
13 2 13 2
Wiring Diagram - SchwankAir 4000 Series
- 72” & 96” Electric Heated 480V/600V

SchwankAir 4000 Series - Ambient
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Item Description Part # Model #
100 4000 Air Curtain Screws [Surface] JC-0601-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA96-23
95 4000 Air Curtain Front Cover 36” [Surface] JC-0602-10 AC-VA36-23
4000 Air Curtain Front Cover 60” [Surface] JC-0602-15 AC-VA60-23
4000 Air Curtain Front Cover 72” [Surface] JC-0602-20 AC-VA72-23
4000 Air Curtain Front Cover 96” [Surface] JC-0602-25 AC-VA96-23
90 4000 Air Curtain Bottom Cover 36” [Surface] JC-0603-10 AC-VA36-23
4000 Air Curtain Bottom Cover 60” [Surface] JC-0603-15 AC-VA60-23
4000 Air Curtain Bottom Cover 72” [Surface] JC-0603-20 AC-VA72-23
4001 Air Curtain Bottom Cover 96” [Surface] JC-0603-25 AC-VA96-23
40 4000 Air Curtain PCB JC-0604-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA96-23
Replacement parts list

35 4000 Air Curtain EC Motor JC-0605-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA72-23
30 4000 Air Curtain Discharge Nozzle 36” JC-0606-10 AC-VA36-23
4000 Air Curtain Discharge Nozzle 72” JC-0606-15 AC-VA60-23
4000 Air Curtain Discharge Nozzle 60” JC-0606-20 AC-VA72-23
4001 Air Curtain Discharge Nozzle 96” JC-0606-25 AC-VA96-23
25 4000 Air Curtain Nozzle Holder JC-0607-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA96-23
20 4000 Air Curtain Nozzle Holder Bracket JC-0608-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA96-23
15 4000 Air Curtain Left Cover JC-0609-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA96-23
10 4000 Air Curtain Right Cover JC-0610-XX AC-VA36-23
AC-VA60-23
AC-VA72-23
AC-VA96-23
5 4000 Air Curtain Inlet Grill 36” [Surface] JC-0611-10 AC-VA36-23
4000 Air Curtain Inlet Grill 60” [Surface] JC-0611-15 AC-VA60-23
4000 Air Curtain Inlet Grill 72” [Surface] JC-0611-20 AC-VA72-23
4000 Air Curtain Inlet Grill 96” [Surface] JC-0611-25 AC-VA96-23
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SchwankAir 4000 Series - Electric
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Item Description Part # Model #
100 4000 Air Curtain Screws [Surface] JC-0601-XX AC-VE36-20
AC-VE36-48
AC-VE36-60
AC-VE60-20
AC-VE60-48
AC-VE60-60
AC-VE72-20
AC-VE72-48
AC-VE72-60
AC-VE96-48
AC-VE96-60
Replacement parts list