Schwer Fittings Pace1Press User manual

Focus in details®
ASSEMBLY
HANDHELD PRE-ASSEMBLY MACHINE FOR CUTTING RINGS
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For consistent pre assembly quality
Independent of any external power source
May be used in a limited space
Reduced assembly time, saves money
For steel and stainless steel
Light but extremely strong
Easy to handle
Convenient and easy to transport
Revolutionary and patented engineering
Compared to all other available machines on the market, the new patented
electro-hydrolic Pre-assembly tool, Pace1Press, from Schwer Fittings is a
technological revolution. You will find the most possible flexibility with a machine
easy to move and carry by hand.
The Pace1Press machine only weighs 7 kg and is powered by a recharge-
able battery so you are independent of power sources. The machine is
extremely powerful and can be used for all standard compression-ring sizes.
And the best: you do only need a minimum of working-space.
With the high grade of mobility and independence of power-sources you
are capable of pre-assemble directly on your system without dismantling e.g.
Maintenance on existing systems like in automotive, high-pressure Fire-safe-
systems or shipbuilding.
This helps you to shorten your working times, which makes you more
efficient and saves you a lot of money.
It's very easy to use:
Choose your tooling, adjust
the corresponding pressure-
level (you can find the infor-
mation on the machine),
Pre-assemble, ready.
Plates are no longer required
due to intelligent engineering.
EASY TO USE
NEW VERSION
Advantages:
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EQUICK
Advantages of the
new version
 Hydraulic system – battery is only needed for the
control drive motor
 Visible pressure adjustment
 Easy pressure adjustment
 Protected adjusting screw
 Li-Ion Battery, no memory-effect
 Stronger battery
 Balanced shoulder strap
 More features, same price
 Easy to move, wheeled case
 Charge level indicator
 On-Off switch
 Electronic maintenance indicator
 Lit work area
 Modern design
 Swivel head assembly
 Self-centralizing pipe position
FOR CONSISTENT PRE ASSEMBLY QUALITY
Easily
adjustable for
pressure rates,
information is
printed on the
machine
Quickly inter-
changeable
tooling
Ergonomic
design
Strong fixture for
shoulder strap
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LIGHT &
Technical specifications:
Battery operated Voltage: 18,0 V
Weight: 7 kg
Pipe diameter: min. 6 mm, max. 42 mm
Designed for Compression Fittings to EN ISO 8434-1
(DIN 2353). Precision casting nose part.
The machine can be used for 6 - 42L (L-series) as well as
6 - 38S (S-series) steel and stainless steel.
A fully charged battery would complete from 200 to 250
pre-assemblies.
Sales package includes:
Pace1Press
pre-assembling machine
18,0 V 3,0 Ah
Li-Ion battery
(2 included)
Battery charger
Shoulder strap
Heavy Duty case
Splash-proof
Lubricant oil spray
Optional erhältlich:
Wheeled case
Sockets as needed
Tripod stands
Table stands
The Pace1Press is CE-certified,
patented worldwide and available
from stock.
TECHNICAL SPECIFICATIONS
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COMPACT
REVOLUTIONARY TECHNIQUE
Your Pace 1 will be delivered as a complete
set, in a carrying case or a wheeled trolley.
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1. Choose the right parts
Choose the nut, cutting ring and socket to match the pipe. Notice differences between L- and S-types.
2. Pressure adjustment
The pressure adjustment is via a screw at the rear of the machine. Pressure ratings are listed below and also on the side of
the Pace 1.
Different crimping pressures are needed, depending on the size and the material being used. After each operation, check that
the crimping is correct and the ring has cut into the pipe.
Stainless Steel
Steel
This information you find on the right side of the machine as well.
3. Socket change
Adjust pressure back to zero. Squeeze the press button as long as the groove on the piston is visible. Detach the battery from
the machine as measure of precaution. Detach the socket pin and the socket from the machine. Place new socket on the end
of the piston and fasten it with the socket pin. Make sure that the socket is properly attached.
Attach the battery to the machine and by pressing the release button return the piston back to
starting position. Apply oil spray on the inner surface of the socket.
4. Pipe installation
Place the nut and the cutting ring on the pipe.
Place the pipe firmly against the socket so that the nut and the cutting ring are between the socket
and the clamps. Make sure that the pipe is straight in the middle of the clamps and in the right
angle. Make sure that no fingers or anything irrelevant is between clamps and socket.
5. Pre-assembly
Make sure that nothing irrelevant is between clamps and socket. Pre-assembly is done by holding
the machine firmly with other hand and holding the pipe from outside the clamps with the other
hand and pulling it against the socket. Squeeze press button as long as the automatic release
happens. Release the press button. Press release button and return the piston back to starting position. Open clamps and take
the pipe away.
6. Checking the pre-assembly
Check that pre-assembly is done correctly, right amount of pressure was applied and that the cutting ring attached to the pipe
in the right way. If the pre-assembly is not good enough, pipe must be cut and new pre-assembly has to be made. Adjust the
working pressure again if needed.
Remember to turn the adjustment screw to zero every time you stop working.Never use the machine if you notice any
functional or mechanical problems. The manufacturer is not responsible of any damage caused by faulty machine.
In problem situations contact your dealer.
1 Release
2 Press
INSTRUCTION MANUAL
36L, 6S 512L, 12S 922L 15 30S
48L, 8S 615L, 14S 11 28L, 20S 18 42L, 38S
510L, 10S 718L, 16S 12 35L, 25S
26L, 6S 412L, 12S 822L 14 30S
38L, 8S 515L, 14S 10 28L, 20S 17 42L, 38S
410L, 10S 618L, 16S 11 35L, 25S
Picture 1
Picture 2
Picture 3
Picture 4
FLEXIBLE
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SAFETY INSTRUCTIONS
Warning!
In order to avoid any risk of electrical shocks, injuries and fire, please follow the
enclosed safety instructions. Read and respect these instructions before using the
machine. Keep this document.
General safety instructions
Choice of tool
Use the appropriate tool. Do not use tools or adaptable devices of too low a power
rating to undertake heavy work. Do not use tools for other purposes than the work for
which they have been designed.
Maintenance and storage
Store your tools in a safe place. Unused tools must be stored in a dry, locked place,
out of reach of children. Maintain your tools carefully. Keep your tools clean to work
better and more safely. Follow indications relative to maintenance and indications
concerning changing accessories.
Keep handles dry and free of oil and lubricants.
Check whether the tool is damaged. Before using the tool, always carefully check that
parts are functioning perfectly. Check whether moving parts are functioning correctly,
whether they do not become stuck or if other parts are damaged. All the components
must be assembled correctly and satisfy conditions to guarantee the tool's perfect
operation. Every safety device, every switch and every other damaged or defective part
must be repaired or replaced appropriately by a qualified technician.
Coution!
Ensure that you use the tool and its accessories in accordance with the safety instructi-
ons. Also understand take account of the tool's possibilities by paying attention to the
working conditions and the task to be undertaken. Using the tool for tasks other than
those intended may be dangerous.
This tool satisfies safety rules in force. All repairs must be undertaken by qualified
professionals with original spare parts; if not, the tool may pose a danger for the user
and invalidate the guarantee.
Safety instructions for the user
Keep children away. Do not allow other people to touch the tool; keep them away from
your working area. Wear appropriate working clothes. Do not wear loose clothing or
jewels; they could be caught by moving parts. When working in the open air, it is
recommended that rubber gloves and anti-skid heeled shoes are worn. Wear a hair net
if you have long hair. Do not make the radius of your action too wide. Avoid adopting a
position which is tiring for the body; ensure that your support on the ground is firm, and
keep in balance at all times. Always be attentive. Look at your work, act in a sensible
way and do not use the tool when you are tired.
Safety instructions relative to the working area
Keep order in your working area. Disorder in the working area increases the risk of an
accident. Take account of the working area environment. Do not expose electrical tools
to rain. Do not use electrical tools in a moist or damp environment. Ensure that the
working area is well-lit. Do not use electrical tools if flammable liquids or gases are
nearby.
Specific safety instructions
Pre-assembly machine
Do not put your fingers between piston and clamps when operating the machine.
Risk of injury.
Disposal
If you want to dispose this product, do not mix it with general household
waste. There is a separate collection system for used electronic products
in accordance with legislation that require proper treatment, recover and
recycling.
Warning
Do not remove the screw placed under the black plastic cap,
because the internal hydraulic pressure can reach 700bar during
normal use (this screw is only used by authorized technicians for
controlling the pressure)
Battery
The tool is supplied with unloaded batteries. Before using, load batteries by using the
charger supplied with the tool. Before a prolonged stocking, recharge battery.
Never short-circuit the connectors of a battery.
The battery pack contains dangerous products. Recycling of Ni-MH
rechargeable batteries must be made in conformity with dispositions
defined in the European regulation 91/157/CEE. Please, return your
used battery to any authorized distributor or to an existing collection
station to ensure its recycling.
If you want to dispose this product, do not mix it with general household waste. There
is a separate collection system for used electronic products in accordance with legisla-
tion that requires proper treatment, recover and recycling.
Charger
See battery charger instruction manual.
Advice
It is recommended to keep the tool away from dusty or rough places, in order to avoid
wrong working. Although this tool is robust, it must be handled with care. After use,
wipe the tool carefully and replace it in its case. In case of long storage, spray the me-
tallic parts of the tool with oil. Keep the tool inside, in a ventilated warehouse. Avoid fast
temperature changes, this can produce condensation.
Follow the Safety Instructions at work.
Schwer Fittings GmbH
Hans-Schwer-Platz 1
D-78588 Denkingen
Tel.: [phone]
Fax: [phone]
[e-mail]
www.schwer.com
RELIABLE
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F0079.04.16.1.6 GB Konstruktions- und Maßänderungen behalten wir uns ohne Ankündigung vor.
Schwer Fittings GmbH
Hans-Schwer-Platz 1
D-78588 Denkingen
Tel.: [phone]
Fax: [phone]
[e-mail]
Schwer Fittings Ges. m. b. H.
Lenaustrasse 12
A-4020 Linz
Tel.: [phone]
Fax: [phone]
[e-mail]
Unsere Vertretung:
Titon AG · Römerstrasse 201
CH-8404 Winterthur
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[email protected]
Schwer Fittings Ltd.
Unit 20, Wharf Employment
Area Howley Warrington
Cheshire WA1 2HT
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Fax: [phone]
[e-mail]
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PAE de Pre-Mairy
86 route du Vieran
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Schwer Fittings S. L.
Polígono Malpica
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FIN-40420 Jyskä
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info@schwer.fi
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Auglendsmyrå 6
NO-4016 Stavanger
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Schwer Fittings s. r. o.
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ul. Oleska 34
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str. MUNTENIEI nr. 28B
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Schwer Fittings Co., Ltd.
Room 812, No. 16,
155 Xinyuan Road,
Jiading District Anting Town,
Shanghai 201805
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[e-mail]
Our agency:
Titon Middle East FZE
Warehouse No: BD08
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Jebel Ali, Dubai, U.A.E
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Fax: [phone]
[email protected]
www.schwer.com
eShop
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Focus in details®
Schwer Fittings Ltd.
Unit 20 · Wharf Employment Area Howley · Warrington Cheshire WA1 2HT
Tel.: ++44 (0) 19 25 63 90-06 · Fax: ++44 (0) 19 25 63 90-07 · [e-mail]
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