Schwinn 10 Series Bike User manual

Nautilus®Bowflex®Schwinn®Fitness StairMaster®Universal®Nautilus Institute®
Assembly Manual
10 Series Exercise Bike
001-7213-112008B

Table of Contents
Product Specifications
Product Specifications ........................................................................2
Safety Warnings....................................................................................3
Exploded Drawing.................................................................................4
Parts List.................................................................................................5
Hardware Guide....................................................................................6
Assembly Steps.....................................................................................6
Contact Information..............................................................................15
Dimensions 48” L x 20” W x 51” H (122cm x 51cm x 130cm)
Assembled Unit Weight 57.9 lbs (26.3 kg)
Packaged Shipping weight 66 lbs (30 kg)
Workout Area 88” L x 60” W (224cm x 152cm)
Maximum User Weight 275 lbs (125 kg)
Assembly Manual
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Safety Warnings
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Before using this equipment, obey the following warnings:
Read and understand the complete Owner's Manual.
Read and understand all Warnings on this machine.
Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear•
dangerous to adults may not appear so to children.
Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in your chest,•
become short of breath, or feel faint. Contact your doctor before using the machine again.
Examine this machine for loose parts or signs of wear. Pay special attention to the seat, pedals, and crank arms.•
Contact Nautilus Customer Service for repair information. Use only genuine Schwinn®replacement parts supplied by
Nautilus.
This exercise machine is for consumer users only.•
Set up and operate this exercise machine on a solid level surface.•
Do not wear loose clothing or jewelry. This machine contains moving parts.•
Maximum user weight limit: 275 lb. (125 kg). Do not use if you are over this weight•
Stabilize the pedals before stepping on them and use caution when stepping off the machine.•
Keep at least 19.7 inches (0.5 m) on each side of the machine clear. This is the recommended safe distance for access•
and passage around and emergency dismounts from the machine.
Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operator while the•
machine is in motion.
Keep the foot pedals clean and dry.•
Do not over exert yourself during exercise. Operate the machine in the manner described in this manual• .
Assembly Manual
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Exploded Drawing
30
27
26
5
6
7
14
20
4
15
28
2
16
9
25
11
8
20
15
17
16 3
1
10
21
19
18
24
14
13
12
Note: Some component images are for general
reference only and may not represent the actual shape
or detail of the part. Assembly is unaffected.
19 18
19
29
18
17
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Parts List
PARTS LIST
Ref. Description Qty
1 Main Body Assembly 1
2 Front Stabilizer 1
3 Rear Stabilizer 1
4 Console Mast 1
5 Handlebar 1
6 Console (Computer) 1
7 Seat Post 1
8 Seat Pad 1
9 Left Pedal 1
10 Right Pedal 1
11 Seat Adjustment Knob 1
12 Mast Base 1
13 Seat Post Cover 1
14 M5 x 10mm Round Head Phillips Screw 4
15 M10 x 70mm Carriage Bolt 4
16 Arc Washer ID 10.5; OD 25mm: T 1.5mm 4
17 M10 Acorn Nut 4
18 M8 x 15 Hex Screw 4
19 Arc Washer ID 8.5mm; OD 22mm; T 1.2mm 4
20 Console Mast Wire (middle computer wire) 1
21 Main Frame Wire (lower computer wire) 1
22 Not Used
23 Not Used
24 Handlebar Heart Rate Wire (hand pulse wire) 1
25 Crank (pre-installed) 1
26 Handlebar Adjustment Knob 1
27 M8 x 20mm Hex Screw 1
28 Front Stabilizer End Cap (pre-installed) 2
29 Rear Stabilizer End Cap (pre-installed) 2
30 Handlebar C-Ring (clamp plate) 1
If you are missing items or have damaged components, please contact 800-NAUTILUS (628-8458) for replacements.
Assembly Manual
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Hardware Guide
Ref. Description Qty
13 Seat Post Cover 1pc
15 Carriage Bolt M10 x 70mm 4pcs
16 Arc Washer (ID 10.5mm; OD 25mm; 1.5mm) 4 pcs
17 Acorn Nut M10 4pcs
18 Hex Screw M8 x 15mm 4pcs
19 Arc Washer (ID 8.5mm; OD 22mm; 1.5mm) 4pcs
26 Handlebar adjustment knob with texture 1pc
Tools required
Hex Key L 6mm 1pc
Open End Wrench 15mm 1pc
Box Wrench 17mm x 13mm 1pc
You will also need the following tool (not provided):
Phillips Screwdriver
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Assembly
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each
process and save yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the
assembly instructions for that step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward the right (clockwise) to tighten and left
(counterclockwise) to loosen.
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Assembly Steps
1-1: Secure Front Stabilizer (2) and Rear Stabilizer
(3) to Main Body (1) using 2 Carriage Bolts (15), 2
Arc Washers (16), and 2 Acorn Nuts (17) for both
Stabilizers.
1-2: Assemble Front Roller facing forward (Figure 1A).
Position Front Stabilizer so arrow on decal is pointing
upwards.
Parts:
•#2-FrontStabilizer(Qty1)
 •#3-RearStabilizer(Qty1)
 •#1-MainBody(Qty1)
 •#15-CarriageBolts(Qty4)
 •#16-ArcWasher(Qty4)
 •#17-AcornNut(Qty4)
Tools:
• Wrench L17 - L13
Step 1: Install Front and Rear Stabilizers
UP
Sticker
2
Figure
1 A
Figure
1
15 21
1
17
16
3
15
2
16 17
17
16
Assembly Manual
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Assembly Steps
2-1: Connect Console Mast Wire (20) to Main Frame Wire
(21).
2-2: Attach Console Mast (4) to Main Body (1) using Arc
Washers (19) and Allen Screws (18).
Parts:
 •#20-ConsoleMastWire(Qty1)
 •#21-MainFrameWire(Qty1)
 •#4-ConsoleMast(Qty1)
 •#19-ArcWasher(Qty4)
 •#18-HexScrewM8x15(Qty4)
Tools:
 •HexkeyL6
Step 2: Attach Front Post
Figure 2
20
4
1
21
20
18
19 19
18
Assembly Manual
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Assembly Steps
3-1: Connect Console Mast Wire (20) top connector on the
back of the Console. Push connected console wires
down into the hole in the top of the Console Mast (4).
Note: Do not cut or pinch the wires.
3-2: Place the Console Assembly (6) on the Console Mast
(4) flat plate (Figure
3 A). Secure Console to plate
(Figure 3 B) using four Phillips Screws (14).
Parts:
 •#20-ConsoleMastWire(Qty1)
 •#6-ConsoleAssembly(Qty1)
 •#14-PhillipsScrews(Qty4)
Tools:
 •HexkeyL6
 •Phillipsscrewdriver
Step 3: Connect Console Assembly
Figure 3B
Figure 3A
Figure 3
20
14
4
6
6
20
4
14
Assembly Manual
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Assembly Steps
C-Ring To Front Post
4-1: Using C-ring (30), Hex Screw (27) and Knob (26),
secure Handle Bar (5) to Console Mast (4). Tighten
the Adjustment Knob so that the Handlebar is
stable and does not move when pressed.
4-2: Connect Heart Rate Wire (24) to the female jack
(Pulse Input) located on the back of the Console (6)
as shown in Figure 4A.
Parts:
 •#24-HeartRateWire(Qty1)
 •#5-Handlebar(Qty1)
 •#30-C-Ring(Qty1)
 •#27-HexScrewM
8 x 20 (Qty1)
 •#26-AdjustmentKnob(Qty1)
Tools:
 •HexkeyL6
Step 4: Connect Contact HR and Handle Bar
Figure 4
Pulse
Input
Figure 4A
26 17 30
5
6
4
24
24
Assembly Manual
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Assembly Steps
5-1: Slide Seat Post Cover (13) over Seat Post (7).
PulloutQuickReleaseKnob(11)andinsertSeat
Post (7) into Main Body (1). Adjust seat height
andlockintopositionwithQuickReleaseKnob
(11).
5-2: Install Seat Pad (8) on Seat Post (7) and tighten
the nut under the pad to secure the seat.
Parts:
 •#13-SeatPostCover(Qty1)
 •#7-SeatPost(Qty1)
 •#8-SeatPad(Qty1)
Tools:
 •WrenchL17-L13
Step 5: Attach Seat Post and Seat
Figure 5
8
7
11
13
1
Assembly Manual
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Assembly Steps
6-1: Install the Left Pedal (9) to Left Crank (25). Install
Right Pedal (10) to the Right Crank.
Note: The Left Pedal has a left handed thread and
screws into the Left Crank counterclockwise.
6-2: Insert C batteries into the back of the Console (6) as
indicated in the battery bay.
Parts:
 •#9-LeftPedal(Qty1)
 •#10-RightPedal(Qty1)
 •Batteries
Tools:
 •WrenchL15
Step 6: Attach Pedals to Cranks
Figure 6
10
9
25
Assembly Manual
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Step 7: Final Inspection
7-1: Tighten all hardware.
7-2: Read warnings on machine.
Please read and refer to the Owner’s Manual for:
• OperatingInstructions
• MaintenanceInstructions
• WarrantyInformation.
Assembly Steps
Failure to visually check and test assembly before use can cause damage to the equipment.
It can also cause serious injury to users and bystanders.
Assembly Manual
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Contact Information
UNITED STATES OFFICES:
E-mail: [email protected]
TECHNICAL/CUSTOMER SERVICE
Phone: 800-NAUTILUS (800-628-8458)
Fax: [phone]
E-mail: cstec[email protected]
CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
Phone: (800) NAUTILUS [phone]
CANADA OFFICE:
NAUTILUS FITNESS CANADA, INC.
925 Keewatin Street
Winnipeg, MB, Canada R2X 2X4
Phone: [phone]
Fax: [phone]
E-mail: nfcpartsandser[email protected]
INTERNATIONAL OFFICES:
For technical assistance and a list of distributors in your
area, please call or fax one of the following numbers.
INTERNATIONAL CUSTOMER SERVICE
Nautilus International S.A.
Rue Jean Prouvé
1762 Givisiez / Switzerland
Tel: (41) (26) 460 77 77
Fax: (41) (26) 460 77 70
E-mail: tec[email protected]
GERMANY and AUSTRIA
Nautilus Deutschland GmbH
Albin-Köbis-Str. 4
51147 Köln
Tel.: [phone]
Fax: [phone]
ITALY
Nautilus Italy S.r.l., Via della Mercanzia, 103
40050 Funo di Argelato - Bologna
Tel: [phone]
Fax: [phone]
SWITZERLAND
Nautilus Switzerland SA
Rue Jean-Prouvé 6,
CH-1762 Givisiez
Tel: [phone]
Fax: [phone]
UNITED KINGDOM
Nautilus UK Ltd
Nautilus UK, 4 Vincent Avenue,
Crownhill, Milton Keynes, Bucks, MK8 0AB
Tel: [phone]
Fax: [phone]
CHINA
Nautilus Representative Office
Nautilus, Shanghai, 7A No.728, Yan’an Rd(West)
200050 Shanghai, China
Tel: [phone]
Fax: [phone]
Assembly Manual
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Nautilus®Bowflex®Schwinn®Fitness StairMaster®Universal®Nautilus Institute®
©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, Universal, Bowflex, StairMaster, Nautilus Institute and Active Series are either registered trademarks or trademarks of
Nautilus,Inc.SchwinnandtheSchwinnQualitySealareregisteredtrademarks.Allothertrademarksareownedbytheirrespectivecompanies.
Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.com
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