Schwinn 20 Series Bike User manual

Nautilus®Bowflex®Schwinn®Fitness Pearl Izumi®StairMaster®Universal®Nautilus Institute®
Assembly Manual
20 Series Recumbent Bike
001-7214-010808A

Table of Contents
Product Specifications
Product Specifications ........................................................................2
Safety Warnings....................................................................................3
Exploded Drawing.................................................................................4
Parts List.................................................................................................5
Hardware Guide....................................................................................6
Assembly Steps.....................................................................................8
Contact Information..............................................................................15
Dimensions xx” L xx” W x xx” H (xxcm x xxcm x xxcm)
Assembled Unit Weight 73 lbs (33.2 kg)
Packaged Shipping weight 81.4 lbs (37 kg)
Workout Area xx” L x xx” W (xxcm x xxcm)
Maximum User Weight 275 lbs (125 kg)
Assembly Manual
2

Safety Warnings
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Before using this equipment, obey the following warnings:
Read and understand the complete Owner's Manual.
Read and understand all Warnings on this machine.
Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear•
dangerous to adults may not appear so to children.
Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in your chest,•
become short of breath, or feel faint. Contact your doctor before using the machine again.
Examine this machine for loose parts or signs of wear. Pay special attention to the seat, pedals, and crank arms.•
Contact Nautilus Customer Service for repair information. Use only genuine Schwinn®replacement parts supplied by
Nautilus.
This exercise machine is for consumer users only.•
Set up and operate this exercise machine on a solid level surface.•
Do not wear loose clothing or jewelry. This machine contains moving parts.•
Maximum user weight limit: 275 lb. (125 kg). Do not use if you are over this weight•
Stabilize the pedals before stepping on them and use caution when stepping off the machine.•
Keep at least 19.7 inches (0.5 m) on each side of the machine clear. This is the recommended safe distance for access•
and passage around and emergency dismounts from the machine.
Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operator while the•
machine is in motion.
Keep the foot pedals clean and dry.•
Do not over exert yourself during exercise. Operate the machine in the manner described in this manual• .
Assembly Manual
3

Exploded Drawing
Note: Some component images are for general
reference only and may not represent the actual shape
or detail of the part. Assembly is unaffected.
15
13
2
23
11 19
14
4
22
17
16 18
17
16
28
32
16
31 24 9
22
27
10
7
1
12
8
25
30
29
20
23
17
6
20 26
3
16
5
Assembly Manual
4

Parts List
PARTS LIST
Ref. Description Qty
1 Main Frame 1
2 Front Stabilizer 1
3 Rear Stabilizer 1
4 Saddle Support Frame 1
5 Rail Tube 1
6 Handlebar 1
7 Saddle 1
8 Back Cushion 1
9 Pulse Wire Connector 1
10 Console (Computer) 1
11 Left Pedal 1
12 Right Pedal 1
13 Carriage Bolt M10 x 70mm 2
14 Acorn Nut M10 2
15 Arc Washer ID 10.5; OD 25mm; T 1.5mm 2
16 Hex Screw M8 x 15mm 16
17 Flat Washer ID 8.4mm; OD 25mm; T 1.5mm 14
18 Limit Rubber Pad 2
19 Crank 1
20 Phillips Screw M6 x 35mm 8
21 Not Used
22 Lower Pulse Wire (Contact Heart Rate wire) 1
23 Middle Pulse Wire (Contact Heart Rate wire) 1
24 Lower Computer Wire 1
25 Handlebar Wire Connector (CHR Electrode cable) 1
26 Hex Screw M8 x 10mm 4
27 Computer Wire Connector 1
28 Flat Head Phillips Screw M5 x 10mm 4
29 Adjustment Handlebar 1
30 Screw M5 x 10mm 1
31 Front Post 1
32 Arc Washer ID 8.5; OD 22mm; T 1.5mm 4
If you are missing items or have damaged components, please contact 800-NAUTILUS (628-8458) for replacements.
Assembly Manual
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Hardware Guide
Ref. Description Qty
13 Carriage Bolt M10 x 70mm 2pcs
14 Acorn Nut M10 2pcs
15 Arc Washer ID 10.5mm; OD 25mm; T 1.5mm 2 pcs
16 Hex Screw M8 x 15mm 16pcs
17 Flat Washer ID 8.4mm; OD 16mm; T 1.5mm 14pcs
18 Limit Rubber Pad 2pcs
20 Phillips Head Screw M6 x 35mm 8pcs
26 Hex Screw M8 x 10mm 4pcs
30 Screw M5 x 10mm 1pc
32 Arc Washer ID 8.5mm; OD 22mm; T 1.5mm 4 pcs
Tools required
Hex Key L 6mm 1pc
Open End Wrench 15mm 1pc
Box Wrench 17mm x 13mm 1pc
You will also need the following tool (not provided):
Phillips screwdriver
Assembly Manual
6

Assembly
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each
process and save yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the
assembly instructions for that step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward the right (clockwise) to tighten and left
(counterclockwise) to loosen.
Assembly Manual
7

Assembly Steps
1-1: Install Front Stabilizer (2) to Main Frame (1) using 2
Carriage Bolts (13), 2 Arc Washers (15), and 2 Acorn
Nuts (14) as indicated (Figure 1).
Note: Position Front Stabilizer so arrow on decal is
pointing upwards (Figure 1A).
Parts:
•#2-FrontStabilizer(Qty1)
 •#1-MainFrame(Qty1)
 •#13-CarriageBolts(Qty2)
 •#15-ArcWashers(Qty2)
 •#14-AcornNut(Qty2)
Tools:
•Wrench
Step 1: Install Front Stabilizers
2
13
UP
Sticker
2
Figure
1 A
15
14
Figure 1
1
Assembly Manual
8

Assembly Steps
2-1: Slide Saddle Support Frame (4) onto Rail Tube (5) as
shown in Figure 2. The wires from the Rail Tube pass
through the Saddle Support Frame.
Note: Do not cut or pinch the wires.
Parts:
 •#4-SaddleSupportFrame(Qty1)
 •#5-RailTube(Qty1)
Step 2: Assemble Saddle Support
Figure 2
5
4
Assembly Manual
9

Assembly Steps
3-1: Connect the Lower Pulse Wire (22) to the Middle Pulse
Wire (23) as shown in Figure 3A.
3-2: Slide the Rail Tube Assembly (5) onto the Main Frame
(1) and attach using 6 Hex Screws (16) and 6 Flat
Washers (17) as shown in Figure 3.
Note: Make sure to push Lower Pulse Wire (22) and
the Middle Pulse Wire (23) into the Main Frame
(1) connection bracket. Ensure the wires will
not be pinched or severed when assembling
the Rail Tube Assembly (5) to the Main Frame
(1).
3-3: Attach the 2 Limit Rubber Pads using 2 Hex Screws
(16). DO NOT overtighten screws.
Parts:
 •MainFrameAssembly(#1)fromStep1
 •RailTubeAssembly(#5)fromStep2
 •#16-HexScrew(Qty6)
 •#17-FlatWasher(Qty6)
 •#18-LimitRubberPad(Qty2)
 •#22-LowerPulseWire(Qty1)
 •#23-MiddlePulseWire(Qty1)
Tools:
 •HexkeyL6
 •Phillipsscrewdriver
Step 3: Install RailTube Assembly to Main Frame
Figure 3
22
5
1
23
22
23
18
17
16
16
Figure 3 A
Assembly Manual
10

Assembly Steps
4-1: Attach the Rear Stabilizer Bar (3) to the Rail Tube (5)
using 4 Hex Screws (16) and 4 Flat Washers (17).
Note: Make sure the Rear Stabilizer Bar (3) is
oriented as illustrated, with the bend in the
bar facing forward.
Parts:
 •#3-RearStabilizerBar(Qty1)
 •#5-RailTubeAssembly(Qty1)
 •#16-HexScrew(Qty4)
 •#17-FlatWasher(Qty4)
Tools:
 •HexkeyL6
Step 4: Attach Rear Stabilizer Bar
Figure 4
16
17
3
5
Assembly Manual
11

Assembly Steps
5-1: Attach the Handlebar (6) to Saddle Support Frame
(4) using 4 Hex Screws (26) and 4 Flat Washers (17)
as shown in Figure 5.
5-2: Connect Handlebar Wire Connector (25) to Middle
Pulse Wire (23) as shown in Figure 5A. Do not
pinch the Handlebar Wire Connector (25) during
assembly
Parts:
 •#4-SaddleSupportFrame(Qty1)
 •#6-Handlebar(Qty1)
 •#17-FlatWasher(Qty4)
 •#26-HexScrews(Qty4)
 •#23-MiddlePulseWire(Qty1)
 •#25-HandlebarWireConnector(Qty1)
Tools:
 •HexkeyL6
Step 5: Attach Handlebar to Saddle Support Frame
Figure 5
25
4
25
23
26
17
23
Figure 5 A
6
Assembly Manual
12

Assembly Steps
6-1: Install Saddle (7) and Back Cushion (8) onto the
Saddle Support Frame (4) using 8 Phillips Screws
(20). Insert the Phillips Screws through the screw
holes in the Saddle Support Frame first when
attaching the Saddle and Back Cushion.
Note: There are two groups of mounting holes
on the Back Cushion (8) so that you may
adjust the height of the back support to your
preference.
Parts:
 •#4-SupportFrame(Qty1)
 •#7-Saddle(Qty1)
 •#8-BackCushion(Qty1)
 •#20-PhillipsScrew(Qty8)
Tools:
 •PhillipsScrewDriver
Step 6: Attach Cushions
Figure 6
20
4
8
7
Assembly Manual
13

Assembly Steps
7-1: Feed Lower Pulse Wire (22) and Lower Computer
Wire (24) through the Front Post (31).
7-2: Install the Front Post (31) onto the Main Frame (1),
using 4 Hex Screws (16) and 4 Arc Washers (32).
7-3: Connect Lower Pulse Wire (22) to the Pulse Wire
Connector (9), and the Lower Computer Wire (24) to
the Computer Wire Connector (27).
Note: Push the wires gently into the Front Post.
Do not cut or pinch the wires.
7-4: Install the Console (10) to Front Post (31) using 4
Flat Head Phillips Screws (28) as shown in Figure
7A.
Parts:
 •#22-LowerPulseWire(Qty1)
 •#24-LowerComputerWire(Qty1)
 •#31-FrontPost(Qty1)
 •#10-Console(Qty1)
 •#9-PulseWireConnector(Qty1)
 •#27-ComputerWireConnector(Qty1)
 •#32-ArcWasher(Qty4)
 •#16-HexScrew(Qty4)
 •#28-FlatHeadPhillipsScrew(Qty4)
Tools:
 •HexkeyL6
Step 7: Mount the Console
Figure 7 A
24
1
27
10
22
Figure 7
9
32
16
28
10
24
28
31
27
22
9
Assembly Manual
14

Assembly Steps
8-1: Insert the Adjustment Handle (29) into the handle
mount (see Detail A). Finish install by tightening
Screw (30).
Note: Do not overtighten and strip the threads on
the screw (30).
8-2: Remove cam retainer by cutting tie strap, and dis-
card. See Figure 8A.
Parts:
 •#29-AdjustmentHandle(Qty1)
 •#30-Screw(Qty1)
Step 8: Install Adjustment Handle
30
Detail A
A
Handle
mount
29
30
Figure 8A
29
29
(side view)
Cam retainer
Figure 8
Assembly Manual
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Assembly Steps
9-1: Install the Left Pedal (11) to Left Crank (19). Install
Right Pedal (12) to the Right Crank.
Note: The Left Pedal has a left handed thread
and screws into the Left Crank counter-
clockwise.
9-2: Insert 4 C batteries into the back of the console as
shown by the diagram in battery bay.
Parts:
 •#11-LeftPedal(Qty1)
 •#12-RightPedal(Qty1)
 •Batteries
Tools:
 •WrenchL15
Step 9: Install Pedals
19
19
12
11
Figure 9
Assembly Manual
16

Assembly Steps
Step 10: Final Inspection
10-1: Tighten all hardware.
10-2: Read warnings on machine.
Please read and refer to the Owner’s Manual for:
• OperatingInstructions
• MaintenanceInstructions
• WarrantyInformation.
Failure to visually check and test assembly before use can cause damage to the equipment.
It can also cause serious injury to users and bystanders.
Assembly Manual
17

Assembly
Assembly Manual
18

Contact Information
UNITED STATES OFFICES:
E-mail: [email protected]
TECHNICAL/CUSTOMER SERVICE
Phone: 800-NAUTILUS (800-628-8458)
Fax: [phone]
E-mail: cstec[email protected]
CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
Phone: (800) NAUTILUS [phone]
CANADA OFFICE:
NAUTILUS FITNESS CANADA, INC.
925 Keewatin Street
Winnipeg, MB, Canada R2X 2X4
Phone: [phone]
Fax: [phone]
E-mail: nfcpartsandser[email protected]
INTERNATIONAL OFFICES:
For technical assistance and a list of distributors in your
area, please call or fax one of the following numbers.
INTERNATIONAL CUSTOMER SERVICE
Nautilus International S.A.
Rue Jean Prouvé
1762 Givisiez / Switzerland
Tel: (41) (26) 460 77 77
Fax: (41) (26) 460 77 70
E-mail: tec[email protected]
GERMANY and AUSTRIA
Nautilus Deutschland GmbH
Albin-Köbis-Str. 4
51147 Köln
Tel.: [phone]
Fax: [phone]
ITALY
Nautilus Italy S.r.l., Via della Mercanzia, 103
40050 Funo di Argelato - Bologna
Tel: [phone]
Fax: [phone]
SWITZERLAND
Nautilus Switzerland SA
Rue Jean-Prouvé 6,
CH-1762 Givisiez
Tel: [phone]
Fax: [phone]
UNITED KINGDOM
Nautilus UK Ltd
Nautilus UK, 4 Vincent Avenue,
Crownhill, Milton Keynes, Bucks, MK8 0AB
Tel: [phone]
Fax: [phone]
CHINA
Nautilus Representative Office
Nautilus, Shanghai, 7A No.728, Yan’an Rd(West)
200050 Shanghai, China
Tel: [phone]
Fax: [phone]
Assembly Manual
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Nautilus®Bowflex®Schwinn®Fitness Pearl Izumi®StairMaster®Universal®Nautilus Institute®
©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, Universal, the Universal Logo, Bowflex, StairMaster, Pearl Izumi, Nautilus Institute and Active Series are either registered
trademarksortrademarksofNautilus,Inc.SchwinnandtheSchwinnQualitySealareregisteredtrademarks.Allothertrademarksareownedbytheirrespectivecompanies.
Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.com
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