Schwinn SR23 User manual

S 3
RECUMBENT
ASSEMBLY GUIDE

Table of Contents
Hardware ................................................................................................2
Exploded View ........................................................................................4
Parts List .................................................................................................5
Assembly Instructions ..........................................................................6

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EXPLODEDVIEW

PARTSLIST
Ref. Description
A Computer
A-1 Computerbracket
A-2 Screw M5x14L
B Handlebar
C Handlebar mast
C-1 Screw M8x1,25x16
C-2 Curvedwasher
C-3 Upper heart rate wire
C-4 Upper computer wire
D Main frame
D-1 Lower heart ratewire
D-2 Lower computer wire
D-17 ACadaptor
D-18 Screw M8x1,25x16L
D-19 Flatwasher 8x16
D-22 Seat rail bracket
E Frontstabilizer
F Pedal pair
6 Rearstabilizer
H Seat rail
I-1 Screw M8xP1,25x85L
I-2 Angle adjust knob
I-3 Flatwasher 8x16x2t
I-4 Nylon nut
I-5 Screw M8x16
I-6 Screw M8x16Flat
I-7 Screw M8xlx45
I-8 Screw M5x16
I-9 Screw M8x35
1-10 Seatadjust knob
I-11 Flatwasher 10x25x2t
1-13 CarriageBolt M8x1.25x85
J Seathandlebar
K Seatframe
K-1 Seat bottom
K-2 Water bottle holder
K-3 Seatadjustment knob
L Seat bracket
L-1 Seat back
L-2 Seat back cover w/magazine Holder
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Basic Assembly Principles
Here are a few basic tips that wilt aid in the assembly process.
By using these principles, you can simplify each process and save
yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: "Righty tighty, lefty Ioosey."

Step 1 Install Front and Rear Stabilizers
Parts:
•Main frame (Ref. D )
•Front Stabilizer (Ref. E )
•Rear Stabilizer (Ref. G )
• M8x16 Screws (Ref. I-6)
Tools:
• Supplied Allen Wrench
1-1 Attach the Rear Stabilizer (G) to the rear of the Main Frame using
two M8 X 16mm screws (I-6).
1-2 Attach the Front Stabilizer (E) with the UP sticker and wheels
toward the front of the Main Frame using two M8 X 16mm
screws.
\D
UP
sticker

Step 2 Install Pedals
Parts:
•Right Pedal (F-R)
• Left Pedal (F-L)
Tools:
• Supplied Pedal Wrench
2-1 Screw the Left Pedal ( has an" L" stamped into the end of
the pedal ) into the Left Crank Arm.
Note: The Left Pedal has a left handed thread and screws in
counter clockwise.
2-2 Screw the Right Pedal ( has an" R" stamped into the end of the
pedal) into the Right Crank Arm.

Step 3 Install Handlebar
Parts:
•Seat Frame (Ref. K)
• Handlebar (Ref. J)
• Four M8x16 screws (Ref. I-5)
• Four 8x16x2 Washers (Ref. I-3)
Tools:
• Supplied Allen Wrench
3-1 Align Handlebar with holes in Seat Frame.
3-2 Route the handlebar heart rate wire under the junction box
making sure that the wires won't be pinched. Connect the
handlebar heart rate wire to the jack on the Seat Frame junction
box labeled "PULSE INPUT".
3-3 Install and completely tighten the hardware.
NOTE: Be careful not to pinch the wires when tightening the
hardware.
J
K
Heart rate wire
Junction box

Step 4 Install Bottle Holder
Parts:
•Water Bottle Holder (Ref. K-2)
• Four M5x16 Screws (Ref. I-8)
• Seat Bottom (Ref. K-l)
Tools:
• Supplied Phillips Head Screwdriver
4-1 Align the Water Bottle Holder under the left side of the
Seat Bottom.
4-2 Install and completely tighten the hardware.
K-1
\
/
/
/ /
/ /
I/
\
K-2

Step 5 Install Seat Bottom
Parts:
•Seat Bottom (Ref. K-l)
•Four M8xlx45 Screws (Ref. I-7)
• Four 8x16x2 Washers (Ref. I-3)
Tools:
•Supplied Allen Wrench
5-1 Align the Seat Bottom (K-l) with the Seat Frame (K).
5-2 Install and completely tighten the hardware.
K-1
K
\

Step 6 Install Seat bracket
Parts:
•Seat Bracket (Ref. L)
• Seat Back (Ref L-l)
• Four M8x16 Screws (Ref. I-5)
• Four 8x16x2 Washers (Ref. I-3)
Tools:
• Supplied Allen Wrench
6-1 Align the Seat Bracket(L) with the Seat Back (L-l).
6-2 Install and completely tighten the hardware.
o°_L-1L
I-5

Step 7 Install Seat Back Assy and Seat Back Cover
Parts:
• Seat Back Cover (Ref. L-2)
• Seat Back Assy (From step 5)
• Five M8x35 Screws (Ref. I-9)
• Five 8x16x2 Washers (Ref. I-3)
• Seat Adjust Knob (Ref. 1-10)
• Washer 10x25x2t (Ref. I-11)
Tools:
•Supplied Allen Wrench
7-1 Place the threaded post on the Seat Bracket (L) through the slot
in the Seat Frame (K).
7-2 Attach the Seat Back Cover to the Seat Back Assembly using
five M8x35 Screws (I-9) and five 8x16x2 Washers (I-3).
7-3 Install the Seat Adjust Knob (I-10) and washer 10x25x2t (I-11)
onto the threaded post.
Threaded Post L-2
i%j1-11
1-10
I-9

Step 8 Prepareto Install Seat Assembly
Tools:
• Supplied Allen Wrench
8-1 Unscrew the seven screws and washers (D-18) that secure the
Seat Rail (H) and remove the Seat Rail from the unit. (Figure A)
Note: You will have to disconnect the Heart Rate Wire (M).
Do not let the Heart Rate Wire fall into the frame.
8-2 Unscrew the two screws and washers (D-18) that secure the
Seat Rail Bracket (D-22) and remove the bracket from the Seat
Rail. (Figure B)
\
D-22
D-18
Figure A Figure B

Step 9 Install Seat Assembly
Parts:
•Seat Assembly (From Steps 3 through 7)
• Seat Rail (Ref. H)
• Seat Rail Bracket (Ref. D-22)
Tools:
• Supplied Allen Wrench
NOTE: To ease assembly, use two people for this step.
9-1 Pull out on the Seat Adjustment Knob (K-3) while sliding the
Seat Assembly onto the Seat Rail (H). Release the Adjustment Knob to
lock the Seat Assembly in place.
NOTE: Make sure the seat Adjustment Knob is on the side of the
Seat Rail that has the holes.
9-2 Reinstall the Seat Rail Bracket to the Seat Rail making sure the Tab of the
Bracket faces forward.
9-3 Reconnect the Heart Rate Wires and reinstall the Seat Rail with
Seat Assembly on the main unit. (Figure A)
NOTE: After reconnecting the Heart Rate Wires, tuck them into
the hole in the frame to avoid pinching the wires.
9-4 Connect the Heart Rate Wire (M) to the jack on the junction box labeled
"HAND PULSE". (Figure B)
NOTE: To access the Junction Box you may have to loosen the knob
on the Seat Back, raise it upward then re-tighten the knob.
This also how you adjust the Seat Back to position
the lumbar support to your preference. FigureB
FigureA H
M
D-22 \K-3
15

Step 10 Install Handlebar Mast
Parts:
•Handlebar Mast (Ref C)
Tools:
• Supplied Allen Wrench
10-1 Remove the four Allen Bolts (0-1) and Curved Washers (C-2)
from the frame.
10-2 Connect the Upper and Lower Computer Wires and Heart Rate
Wires. (Detail A)
10-3 Insert the Handlebar Mast (C) into the main unit.
10-4 Re-install the four Allen Bolts and Curved Washers and
completely tighten.
Detail A
C
16

Step 11 Install Handlebar
Parts:
•Handlebar (Ref B)
• Washer (Ref I-3)
• Screw M8x16 (Ref I-5)
11-1 Tuck the Computer Wires into the Mast to allow insertion of
the Handlebar.
11-2 Slide the Handlebar (B) into the Mast and secure with the
Console M8x16 Screw (I-5) and Washer (I-3). (Figure A)
11-3 Pull the Computer Wires back up through the Handlebar as
shown. (Figure B)
B
Figure B
Figure A
1!/

Step 12 Install Computer Bracket
Parts:
• Computer Bracket (Ref. A-1 )
• Angle Adjust Knob (Ref. I-2)
• Carriage Bolt M8x1.25x85 (Ref. 1-13)
• Screw M8x85 (Ref. I-1)
• 2 Washers (Ref. I-3)
• Hex Nut (Ref. I-4)
Tools:
• Supplied Socket and Flat Wrenches
12-1 Align the Computer Bracket (A-l) with the holes in the Mast.
(See assembled view for reference)
12-2 Install and completely tighten the hardware.
Note: Use the Angle Adjust Knob to position the Computer to fit
individual preferences.
I-3
/
I-4
Assembled

Step 13 Install Computer
Parts:
•Computer (Ref. A )
Tools:
•Supplied Phillips Head Screwdriver
13-1 Remove the four screws from the back of the Computer.
1:3-2Connect the Computer Wire and Heartrate Wire to the
connectors on the back of the Computer as shown.
1:3-3 Align the Computer with the holes in the Computer Bracket.
(A-l)
13-4 Install and completely tighten the hardware.
A
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