Schwinn 230i User manual

ASSEMBLY MANUAL / OWNER’S MANUAL
230i
This product is compliant with the
applicable CE requirements.

2
Important Safety Instructions - Assembly 3
Safety Warning Labels / Serial Number 4
Specications 5
BeforeAssembly 5
Parts 6
Hardware 7
Tools 7
Assembly 8
Moving the Machine 18
Leveling the Machine 19
Important Safety Instructions 20
Features 21
Console Features 22
Operations 27
Adjustments 27
Power Up / Idle Mode 27
Quick Start Program 28
 UserProles 28
Pausing or Stopping 32
Results / Cool Down Mode 33
GOAL TRACK Statistics 33
Console Service Mode 36
Maintenance 37
Maintenance Parts 38
Troubleshooting 40
TABLE OF CONTENTS
To validate warranty support, keep the original proof of purchase and record the following information:
Serial Number __________________________
Date of Purchase ____________________
To register your product warranty, contact your local distributor.
If you have questions or problems with your product, please contact your local Schwinn distributor.
Tondyourlocaldistributor,goto:www.nautilusinternational.com
Nautilus,Inc.,www.NautilusInc.com-CustomerService:[email protected]|Nautilus,Inc.,18225NERiversideParkway,Portland,
OR 97230 USA | Printed in China | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be
registered in other nations or otherwise protected by common law. MyFitness Pal®is a registered trademark of its owner.

3
IMPORTANT SAFETY INSTRUCTIONS
-ASSEMBLY
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Obey the following warnings:
Read and understand all warnings on this machine.
Carefully read and understand the Assembly instructions.
• Keep bystanders and children away from the product you are assembling at all times.
• Do not connect power supply to the machine until instructed to do so.
• Do not assemble this machine outdoors or in a wet or moist location.
• Makesureassemblyisdoneinanappropriateworkspaceawayfromfoottrafcandexposuretobystanders.
• Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps
involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own.
• Set up this machine on a solid, level, horizontal surface.
• Do not try to change the design or functionality of this machine. This could compromise the safety of this machine and
will void the warranty.
• If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use
genuine replacement parts can cause a risk to users, keep the machine from operating correctly and void the
warranty.
• Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the
Manual.
• ReadandunderstandthecompleteManualsuppliedwiththismachinebeforerstuse.KeeptheManualforfuture
reference.
• Do all assembly steps in the sequence given. Incorrect assembly can lead to injury or incorrect function.
• Thisproductcontainsmagnets.Magneticeldscaninterferewiththenormaluseofcertainmedicaldevicesataclose
range.Usersmaycomeintoproximityofthemagnetsintheassembly,maintenance,and/oruseoftheproduct.Given
the obvious importance of these devices, such as a pacemaker, it is important that you consult with your medical
provider in connection with the use of this equipment. Please consult the “Safety Warning Labels and Serial Number”
section to determine the location of the magnets on this product.

4
SAFETY WARNING LABELS AND
SERIAL NUMBER
Serial Number
Product
specification
REVISIONS
ECO REVISION REV DESCRIPTION APPROVED DATE
TITLE.
PART NO.
REV.
SHEET 1 OF 1 SCALE: 1:1
DO NOT SCALE DRAWING
1. ALL ITEMS MUST BE RoHS COMPLIANT
2. ALL DIMENSIONS APPLY BEFORE PLATING OR COATING.
3. REMOVE ALL BURRS, BREAK SHARP EDGES 0.5 MM MAX.
4. ALL MACHINES SURFACES Ra 3.2 uM.
5. ALL APPLICABLE NAUTILUS STANDARDS AND
SPECIFICATIONS APPLY.
6. ALL DIMENSIONS ARE IN MILLIMETERS
7. ALL DUAL DIMENSIONS ARE IN INCH
UNLESS OTHERWISE SPECIFIED:
METRIC
THIRD ANGLE
PROJECTION
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5M - 1994
2.5
1.5
0.75
0.25
1°
X.
X.X
X.XX
X.XXX
ANGULAR
C
SIZE
This document is the property of Nautilus, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. without written authorization. All rights are reserved, including copyrights.
TOLERANCES.
DRAWN
DESIGNED
DATE
METRIC_C_REV G
NAUTILUS, INC.
16400 SE NAUTILUS DRIVE, VANCOUVER, WA 98683
LIFECYCLE
7-22-10
APPROVALS
- -
- - - -
WARRANTY ITEM:
A RELEASED
NPI 13149 DLOVELY 7-22-10
D.LOVELY
D.LOVELY
07 /22 / 2010
D.LOVELY
A
004-0930
CRUSH WARNING
21.78mm
54.8mm
MATERIAL.
COLOR.
DIE LINE
PMS 152
PMS 109
BLACK
WHITE
Labels must be created from an agency approved tamper proof labeling system
such as "UL Recognized component marking and labeling system (example: UL PGGU2) or equivalent.
Label and adhesive must be rated for surface it is applied to (painted metal or ABS plastic),
Label and adhesive must be rated for 60 degrees C minimum. Labels must meet UL 1647 Permanence of Marking Test.
•
•

5
SPECIFICATIONS
Before Assembly
Select the area where you are going to set up and operate your machine. For safe operation, the location must be on a
hard,levelsurface.Allowaworkoutareaofaminimum1.9mx2.8m(75”x112”).
Basic Assembly Tips
Follow these basic points when you assemble your machine:
• Read and understand the “Important Safety Instructions” before assembly.
• Collect all the pieces necessary for each assembly step.
• Usingtherecommendedwrenches,turntheboltsandnutstotheright(clockwise)totighten,andtheleft(counter-
clockwise)toloosen,unlessinstructedotherwise.
• When attaching 2 pieces, lightly lift
and look through the bolt holes to help
insert the bolt through the holes.
• The assembly can require 2 people.
Maximum User Weight: 136kg(300lb)
Machine Weight: 37kg(81.57lb)
Total Surface Area (foot print) of equipment:10,705.5cm2(1662.5inches2)
Power Requirements:
 OperationalVoltage:220V-240VAC,50Hz
Operating Current: 0.4A
Complies with the following:
ISO20957compliant.
DO NOT dispose of this product as refuse. This product is to be recycled. For proper disposal of this product,
please follow the prescribed methods at an approved waste center.
126.8 cm
( 49.9”
)
162.5 cm
( 64” )
70.3 cm
( 27.7” )
2.8m (112”)
1.9m
(75”)
0.6m
( 24” )
0.6m
( 24” )
0.6m
( 24” )
0.6m
( 24” )

6
Item Qty Description Item Qty Description
1 1 Console 10 1 AC Adapter
2 1 Water Bottle Holder 11 1 Left Pedal
3 1 Seat Back 12 1 Front Stabilizer
4 1 Cover 13 1 Right Pedal
51Seat Frame Assembly 14 1 Upper Shroud
6 1 Seat Bottom 15 1 Shroud Cap
7 1 Seat Adjustment Handle 16 1 Console Mast
8 1 Rear Stabilizer 17 1 MP3 Cord
9 1 Frame
PARTS
4
1
2
5
16
6
14
15
9
7
13
12
11
8
3
10
17

7
Item Qty Description Item Qty Description
A 8 ButtonHeadHexScrew,M8x20 F 2 PhillipsHeadScrew,M5x12
B 10 ButtonHeadHexScrew,M6x12 G 14 Lock Washer, M6
C 4 Flat Washer, M8 H 4 Curved Washer, M6
D 8 Lock Washer, M8 I 4 PhillipsHeadScrew,M6x25
E10 Flat Washer, M6 J 4 Curved Washer, M8
HARDWARE / TOOLS
Tools
Included
4 mm
6 mm
A B C D E F G H I J

8
ASSEMBLY
1. Attach Stabilizers to Frame
Note: Hardware is pre-installed and not on the Hardware Card. *
*
6mm
12
8
9
*
*
X2
*
6mm
*
*
X2

9
2. Attach the Seat Frame Assembly to the Seat Rail
NOTICE: Do not crimp the Heart Rate Cable. Once all hardware has been inserted, be sure to fully tighten it.
B
E
G
4mm
X2
5
A
C
D
6mm X4

10
3. Attach Seat Pads to Seat Frame Assembly
3
6
X8
4mm
B
E
G
H
X4
#2
G
I

11
4. Attach Cover to Frame Assembly
4

12
5. Attach Seat Adjustment Handle to Frame Assembly
7

13
6. Connect the Cables and Attach the Console Mast to Frame Assembly
NOTICE : Do not crimp Console Cables.
15
A
J
6mm
X4
16
14
D

14
7. Remove Hardware from Console
NOTICE : Do not crimp the cable.
Note: Hardware is pre-installed and not on the Hardware Card. *
*
X4
8. Connect Cables and Attach Console to Frame Assembly
NOTICE : Align the clips on the cable connectors and make sure the connectors lock. Do not crimp cables.
1
*
X4
#2

15
9. Attach Pedals to Frame Assembly
NOTICE : The Left Pedal is reverse-threaded. Be sure to attach Pedals on the proper side of the Bike. Orientation
is based from a seated position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
13
11

16
10. Attach Water Bottle Holder to Frame Assembly
2
X2
F
#2

17
11. Connect AC Adapter to Frame Assembly
12. Final Inspection
Inspect your machine to ensure that all hardware is tight and components are properly assembled.
Be sure to record the serial number in the field provided at the front of this manual.
Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s
Manual.
10

18
Moving the Bike
The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you
and others are all physically fit and able to move the machine safely.
1. Remove the power cord.
2. Use the Transport Handle to carefully lift the machine onto the transport rollers.
3. Push the machine into position.
4. Carefully lower the machine into position.
NOTICE: Be careful when you move the bike. All abrupt motions can affect the computer operation.
BEFORE YOU START

19
Leveling the Bike
Levelers are found on each side of the Rear Stabilizer and on the Frame Rail. On the Rear Stabilizer, turn the knob to
adjust the stabilizer foot.
To adjust the leveler on the Frame Rail:
1. Loosen the upper locking nut.
2. Turn the leveler to adjust the height.
Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or
damage to the machine can occur.
3. Tighten the upper locking nut to lock the leveler.
Makesurethebikeislevelandstablebeforeyouexercise.

20
IMPORTANT SAFETY INSTRUCTIONS
!This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Before using this equipment, obey the following warnings:
!Read and understand the complete Manual. Keep the Manual for future reference.
Read and understand all warnings on this machine. If at any time the Warning stickers become loose,
unreadable or dislodged, contact your local distributor for replacement stickers.
• Children must not be let on or near to this machine. Moving parts and other features of the machine can be
dangerous to children.
• Not intended for use by anyone under 14 years of age.
• Consultaphysicianbeforeyoustartanexerciseprogram.Stopexercisingifyoufeelpainortightnessinyour
chest, become short of breath, or feel faint. Contact your doctor before you use the machine again. Use the
values calculated or measured by the machine’s computer for reference purposes only.
• Beforeeachuse,examinethismachineforloosepartsorsignsofwear.Donotuseiffoundinthiscondition.
Monitor the Seat, Pedals, and Crank Arms closely. Contact your local distributor for repair information.
• Maximumuserweightlimit:136kg(300lbs.).Donotuseifyouareoverthisweight.
• This machine is for home use only.
• Donotwearlooseclothingorjewelry.Thismachinecontainsmovingparts.Donotputngersorotherobjectsinto
movingpartsoftheexerciseequipment.
• Set up and operate this machine on a solid, level, horizontal surface.
• Make the Pedals stable before you step on them. Use caution when you step on and off the machine.
• Disconnect all power before servicing this machine.
• Do not operate this machine outdoors or in moist or wet locations. Keep the foot pedals clean and dry.
• Keepatleast0.6m(24”)oneachsideofthemachineclear.Thisistherecommendedsafedistanceforaccess
and passage around and emergency dismounts from the machine. Keep third parties out of this space when
machine is in use.
• Donotoverexertyourselfduringexercise.Operatethemachineinthemannerdescribedinthismanual.
• Correctly adjust and safely engage all Positional Adjustment Devices. Make sure that the Adjustment Devices do
not hit the user.
• Exerciseonthismachinerequirescoordinationandbalance.Besuretoanticipatethatchangesinspeedand
resistance level can occur during workouts, and be attentive in order to avoid loss of balance and possible injury.
• Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormental
capabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstruction
concerning use of the appliance by a person responsible for their safety.