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  9. Scotsman MXG 327 User manual

Scotsman MXG 327 User manual

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Scotsman Ice Systems


InstallationandOperatingInstructions

MXG327/437/638Models

ImportantInformation
Thisequipmentmustbeinstalledinaccordancewithalllocal,state,andnational
regulations.Thismachinemustbeinstalledcorrectlyaspertheseinstillation
instructions.ThismachinemustbeinstalledbyaqualifiedRefrigerationorElectrical
technician.Aplumbershouldonlybeusedtomakethewaterconnections.

THISMACHINEISNOTDESIGNEDFOROUTDOORUSE
LOCATION‐
Thisicemachinemustbelevelandsituatedinacooldryareawith
sufficientairventilation.TheicemachineisNOTtobeinstalledinacupboardor
withlimitedorrestrictiveairflow.TheequipmentshouldNOTbelocatednextto
equipmentthatdischargesorradiateshotaironorneartheicemachine.NOTE:
HotterworkingenvironmentsORwatertemperatureswillreducetheproduction
capacityofthemachine.
OperatingSpecificationsBelow
OperatingairtemperaturesMin10
°
ctoMax40
°
c(24
°
cideal)
OperatingwatertemperaturesMin5
°
ctoMax35
°
c(18
°
cideal)
OperatingwaterpressureMin1bartoMax5bar
MachinesideclearanceMin150mm
MachinerearclearanceMin100mm

 
Awaterfiltersystemmustbefittedtotheicemachine,thiswillhelptoreduceand
controlthebuildupofsediment,scale,mineralandbacteriafromaccumulatinginside
themachine.Thelocationshouldhaveadedicatedpowerpoint,adedicatedconstant
watersupplyandawaterdrainagepointallwithinonemeterofthemachine.
Fortheicemakertooperateeffectivelyandefficientlythemachinerequires
sufficientairventilationaroundthemachine.ItrequiresaMinimumsideclearance
of150mmandaMinimumrearclearanceof100mm.
ContactMoffatServiceSupportOn1300264217ForAssistance
SetUp
Afterunboxingthemachineinspectfordamages.Fittheicemachinehead
totheicestoragebinandsecureitwiththescrewsprovided.Pulltheblackplastic
trimfromthetopoftheicemachinehead.Unscrewandopenthefrontandtop
panels,removethemanuals,hoses,packaging.Fitthewatersupplyhosetothewater
inletvalveonthebackofthemachine.Fitthewaterdrainhoseandcliptowater
outletpipeonthebackofmachine.Connecttheoppositeendofthewatersupply
hosetothewaterfilteroutlet.Attachtheoppositeendofthewaterdrainhosetothe
floordrainortundish.Removetheicebinsensorandstainless‐steelbracketfromthe
electricalarea,removetheblackrubberbungfromtheelectricalareaandplacethe
sensorthroughtheholeintotheicebin.Removetheplasticicechutefromthefood
zoneoftheicemachine.Bringthesensorthroughtheicechuteholeandfixthe
sensorandthesensorprotectorendstothebracketasinthephotoattachedusing
theplasticscrewclipsandscrewsprovidedintheservicemanual.
  

Fixthesensortotheicemachineheadinsidetheicebinchuteholeandsecureitwith
asinglescrewinthecenterofthebracket.Gentlypulltheexcesssensorwireintothe
electricalpanelarea.Cutaslotintherubberbungfortheelectricalsensorwireand
re‐fittherubberbung.Fittheicechutebacktothemachineandthefrontandtop
panels.Re‐fitthefrontplastictrimpanelandremovetheprotectiveplasticfromthe
outsideoftheicemachine.

Maneuverthemachineintoitsfinalposition.ENSURETHEMACHINEHASTHE
REQUIREDSIDEANDREARVENTILATIONCLEARANCES.
ElectricalConnections
Theelectricalconnectionsforthismachinemustcomplywithalllocal,stateand
nationalregulations.Theicemakerrequiresadedicatedpowerpoint.Checkthe
serialplatetoensurevoltagerequirementsandplugaresuitableforthewallsocket
andpowersupplyforyourlocalarea.Allelectricalconnectionsandadjustments
mustbeundertakenbyaqualifiedtechnician.

12PointChecklist
1) Istheicemakerlevel?
2) Istheambientairtemperaturebetween10cand40c?
3) Istheretherequired150mmsideclearanceand100mmrearclearance?
checkthereisNOotherequipmentnexttotheunitdischarginghotairnear
orontothemachine?
4) Havethewaterconnectionsbeenmadeandchecked?Isthewaterpressure
between1and5bars?Hasthewaterpressurebeentested?
5) Istheincomingwatertemperaturebetween5Cand35C?(optimumwater
tempshouldbebetween15cto21c)
6) Doesthemachinehavea3‐stagewaterfilterfitted?
7) Dotheelectricalrequirementscomplyandhastheelectricalconnection
beenmade?DONOTTURNONTHEMACHINE.
8) Haseverythingbeenremovedfrominsidetheicemachine?
9) Hastheicebinshutoffcomponents/systembeenfittedcorrectly?
10) Hastheownerbeeninstructedontheoperationandmaintenanceofthe
machine?Hastheownerbeengiventheinstillationinstructionswhich
includethemaintenancedetails?
11) Hasthemachinebeencleanedandsanitizedbeforestartingup?
12) DoesthecustomerhaveMoffat’sservicecontactdetails?
StartUp
1) Openthewatersupplytotheicemachineandcheckforwaterleaks.
2) Switchthepoweronatthewallsocketandpressthegreenlightswitch
buttononthefrontofthemachine.
3) Themachinewillenterthestartupcyclefor5minutesfillingthewater
trough.Youwillhearwatertricklingintothewatertrough.
4) Afterthe5‐minutefilling/drainingcycleiscompleted,themachinewillstart
upinthefreezingcycle(Yellowlight)Therefrigerationsystemwillrun,and
thecondenserfanwillthermostatonandoffduringthecycle.Themachine
willrunforbetween24to30minutesmakingice(dependingonambient
andwatertemperatures)
5) Oncetheiceismadeandfullyformed,themachinewillgointoaharvest
cycleuntilalltheicecubeshavedroppedintotheicestoragebin.
6) Whentheicebinisfull,icewillblockthebinshutofsensorandwillshutthe
icemachinedown(Yellowlight)
7) Wheniceisremovedfromthebinandtheiceleveldrops,themachinewill
re‐startaftera3xminutedelay.
8) Afterthemachinehascompleted4cycles,opentheicestoragebin,and
inspectthefreshlymadeicecubes.Theyshouldhaveasmallindentationat
thebottomofthecubelikeindiagrambelow.
 
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ContactMoffatPtyLtdon1300264217forassistancewiththeinstillation
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Maintenance,CleaningandSanitizingInstructions
ToensureyourScotsmanicemachineoperateseffectively,efficientlyandinpeak
performance,theicemachinerequiresregularmaintenance,cleaning,andsanitizing.
AsperHealthandSafetyrequirementsinAustralia,itistheowner’sresponsibility
toensuretheicemachineisinstalled,maintained,andregularlycleanedasperthe
manufacture’sspecifications.Iceisclassedasafoodproductsothemachinemust
beregularlyinspectedandmaintainedtoensuretheiceisclean,safeandfitfor
humanconsumption.
CleaningSchedules
AllScotsmanicemachinesrequireageneralcleanandsanitizeprocedureeverytwo
weekstoamonth(dependingonthelocationofthemachine)
AllScotsmanicemachinesrequireamajorstripdown,adeepcleanandsanitizing
twiceayearbyaqualifiedtechnician(dependingonthelocationofthemachineit
mayrequiremorefrequentcleaning)
GeneralWeeklyorMonthlyClean
Shutdownthemachine,removetheairfilterelementandinspectandcleanwitha
softbristlebrushorwashairfilterwithwarmsoapywateranddry,replacetheair
filter.(Regularlywipedownandcleantheicebinlevelsensors)
 
Cleantheinsideoftheicebinthoroughlywithacleanerandthenrinseoff.Sanitize
theicebinusingMoffaticemachinesanitizerandthenrinseoffwithwater.Pour1
literofwarmwaterandMoffaticemachinesanitizerdowntheicebindraintokeep
drainanddrainhosescleanandfreeofbacteria.(Mixture10partswaterand1part
Moffaticemachinesanitizer)Wipedownandcleantheoutsideoftheicemachine
cabinetandcleantheicebindoorusingdisposablesanitizingwipes.Checkthe
machinehastherequired150mmsideand100mmrearclearanceformaximumair
ventilation.Checkthewaterfilterisnotblockedandthatthegeneralareaaroundthe
machineiscleanandtidy.Turntheicemachinebackonanddiscardthefirst2x
batchesofice.Inspectthequalityoftheiceaftertwodrops.
SixMonthMajorStripDownandDeepClean
Amajorstripdowndeepcleanshouldonlybeperformedbyaqualifiedtechnician.
Attheendoftheharvestcycleshutdowntheicemachine.RemoveALLtheicefrom
theicestoragebin.Removetheairfilterelement,removethetop,frontandboth
sidepanelsofthemachine.Inspectandcleantheairfilterelementwithasoftbristle
brushorwashwithwarmsoapywaterandrinseifrequiredandallowtodry.Inspect
thecondenserareaandcondenser,cleanwithasoftbrushorvacuumgentlyif
needed.Reachintothefoodzoneandlift‐upandremovethewaterspraybarand
washer.UsingabucketmixupasolutionofwarmwaterandMoffatnickelsafe
cleaner,washallthecomponentsthoroughlyandthenrinseoffandthensanitize.
Rinseoffallpartswithwaterthoroughlyanddry.
  
Usingapinorpointedobject,cleanthespraynozzlesandsprayjestthatspinthe
spraybar.Reassemblethefoodzonecomponentsandre‐fitthewaterspraybar.
Mix2litersofwaterwith200mlsofMoffat’snickelsafeicemachinecleaner,remove
thewhiteevaporatorplasticcoverandslowlypourthecleaningsolutionoverthetop
oftheevaporator.Usingasoftbristlebrush,gentlycleantheevaporatoronboth
sides(insideandoutside)DoNOTuseanythingabrasivethatmaydamagethenickel
plating.(repeatformultievaporatormachines‐MXG‐638‐938)
WARNING
OnlyuseMoffat’sNickelSafeicemachinecleanerforallScotsmanicemachines.
Usinganon‐nickelsafecleanerwillDAMAGEthenickel‐platingontheevaporator.
RestarttheicemachineandpresstheCLEANbuttonformorethan2secondsbutless
than5seconds.Themachinewillgointothecleanmode,letthemachinerunfor20
minutestocleanthefoodzoneandwatersystemandthenshutthemachinedown.
Drainthecleaningsolutionoutofthefoodzone/watertroughthroughtheinsulated
blackpipeasinthebelowdiagram.
  
Pour2to3litersoffreshwateroverthetopoftheevaporatorandallowtorinsethe
evaporatorintothefoodzone.Restartthemachineandallowthemachinetorunfor
10minutestorinseoffthefoodzone.Repeatthislastrinsingsteptwotimesto
ensurethemachineiscleanandfreeofthecleaningsolution.
Repeattheprocessusingamixtureofwarmwaterandsanitizer.Re‐startthe
machineandpresstheCLEANbuttonformorethan2secondsbutlessthan5
seconds.Themachinewillgointothecleanmode,letthemachinetorunfor10
minutestosanitizethefoodzoneandwatersystemandthenshutdown.Allowthe
sanitizingsolutiontodrainoutthefoodzone.Rinseoffthewaterthrough,foodzone
andicestoragebinwithfreshwater.Wipedownandcleantheicebinlevelsensors.
Reassembletheicemachineanddoublecheckallpartsarere‐fittedcorrectly.
Moffat’sSanitizermixture–1xliterofwaterto‐100mlsanitizer(10partsto1)
Wipedowntheoutsideoffthemachinecabinetandstoragebinusingdisposable
cleaningwipes.Pourtheremainderofthewater/sanitizerdowntheicebindrainto
keepthedrainanddrainhosecleanandfreeofbacteria.Allowthemachinetomake
2xbatchesoficeandinspecttheicecubes.Discardthefirst2dropsoficetoensure
theiceiscleanandfreeofanycleanerorsanitizer.
IceMachineFaultFindingCheckList
Foricemachinefaultfinding,firstcheckthe12PointChecklistinthismanual,then
checkbelowpointsbeforecallingMoffatService.
Slowproduction‐checkwatertapisonfull,checkthewaterfilterstraineriscleanon
theinletvalve(removehosetocheck)checkwaterfilterisclean.Isthereany
equipmentgeneratingheatnexttothemachine?(refrigerators,dishwashers,fryers,
ovens)Checkthereiscoolairventilationaroundthemachine.
Deformedicecubes–checkwaterspraysystemisfittedcorrectly;checkspray
nozzlesarecleanandnotblocked.Hasthemachinehadregularcleaningand
sanitizing?whenlastwasthemachinestripedandcleanedprofessionally?
WaterLeaks–Hasthemachinebeensanitizedregularly?Adirtyblockedupmachine
willcausewaterleaks,checkwaterfilter,waterhosesanddrainhosesforwater
leaks.Checkthedrainhoseissecurelylocatedinaventeddrainortundish.
Icemachineerrorcodesarelocatedinsidethefrontdoorpanel.
HowanIceMachineWorks
Anicemachineworksbytransferringheatfromthewaterinsidetheicemachine,to
thecondenserthroughtherefrigerationsystem.Thecondenserfanexhauststhis
heatoutandawayfromtheicemachine.Thetransferofheatissoefficientthatit
freezesthewaterintotheevaporatormoldmakingicecubes.
NOTE:Iftheairflowisrestrictedorblockedoneithertheairinletorairoutletvents
theheattransferprocesswillnottakeplace.Thismeanstheicemachinewillmake
littleornoice.Itrequiresgoodcoolairflowthroughthemachinetooperate
effectivelyandefficiently.
EnsurethereisNOheatgeneratingequipmentnexttoorclosebytheicemachine.
Thehottertheworkareaandwatertemperatureis,thelessicethemachinewill
make.
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WarrantyDetails,termsandconditions
WarrantyissuesareallsubjecttoMoffatPtyLtd.’sstandardtermsand
conditions.ToviewMoffat’stermsandconditions,pleasevisittheMoffat
websiteonwww.moffat.com.au
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