Scotsman NW-307 Installation manual

Scotsman Ice Systems
InstallationandOperatingInstructions
NW‐307/507/457/608/1008/1408Models
ImportantInformation
Thisequipmentmustbeinstalledinaccordancewithalllocal,state,andnational
regulations.Themachinemustbeinstalledcorrectlyasperinstillationinstructions.
ThismachinemustbeinstalledbyaqualifiedRefrigerationorElectricaltechnician.
Aplumbershouldbeusedtomakethewaterconnectionsonly.
THISMACHINEISNOTDESIGNEDFOROUTDOORUSE
LOCATION‐
Thisicemachinemustbelevelandsituatedinacooldryareawith
sufficientairventilation.TheicemachineisNOTtobeinstalledinacupboardor
withlimitedorrestrictiveairflow.TheequipmentshouldNOTbelocatednextto
equipmentthatdischargesorradiateshotaironorneartheicemachine.NOTE:
HotterworkingenvironmentsORwatertemperatureswillreducetheproduction
capacityofthemachine.OperatingSpecificationsBelow
OperatingairtemperaturesMin10
°
ctoMax40
°
c(24
°
cideal)
OperatingwatertemperaturesMin5
°
ctoMax35
°
c(18
°
cideal)
OperatingwaterpressureMin1bartoMax5bar
MachinesideclearanceMin150mm
MachinerearclearanceMin100mm
MachinetopclearanceMin400mm(NW307/507modelsonly)
Awaterfiltersystemmustbefittedtotheicemachine,thiswillhelptoreduceand
controlthebuildupofsediment,scale,mineralandbacteriafromaccumulatinginside
themachine.
Theicemakerslocationshouldhaveadedicatedpowerpoint,a
dedicatedwatersupplyandawaterdrainagepointwithingonemeterofthe
machine.Fortheicemakertooperateeffectivelyandefficientlythemachine
requiressufficientairventilation.Themachinerequiresaminimumsideclearance
of150mm,aminimumrearclearanceof100mm(NW‐307/507topclearanceminof
400mm)
ContactMoffatServiceSupportOn1300264217ForAssistance
Set‐Up‐
Forinstillationofanicemakertoanicestoragebinortoanicedispenser.
Fitlegstotheicestoragebinoricedispenserandsettominimumheight,fitthe
waterdrainhoseandhosecliptotheundersidewateroutletofthebin/dispenser.
Positiontheicestorageunitnearitsfinallocation.Mounttheicemakerheadtothe
icestorageunit.Openthefrontpaneloftheicemakerandremovethemanuals,
waterhoses,packaging,andredstrappingtape.Removethesidepanelsandsecure
theicemakerheadtotheicebinordispenser.(sidescrewsforicebinandrear
bracketsandscrewsfordispenser)Ensuretheinternalpartsarefittedandsecuredin
theirfinaloperatingpositions(watertrough,waterpump,watercurtain,iceprobeor
float,waterdistributiontube,etc.
)
Fitthewatersupplyhoseandthewaterdrainhosetotheirconnectionpointsatthe
rearoftheicemakerusinghosessupplied.Connectthewatersupplyhosetothe
waterfilteroutlet,attachthewaterdrainhosetothefloordrainortundish.
Fitthesteeldeflectorplateto(backrightside)oftheicemaker.Thisistoprevent
recirculationofhotairbackintotheicemaker.(OntheNW307/507modelsfitthe
wireframetothetopofthemachinetopreventthedischargeventsbeingcovered)
Maneuverthemachineintoitsfinalposition.Ensuretheicemachinehasrequired
side,rear,ortopclearances.Ensurethemachineislevelonceinitsfinalposition.
Removetheprotectiveplasticfromthepanelsofthemachineandicestorageunit.
ElectricalConnections
Theelectricalconnectionsforthismachinemustcomplywithalllocal,state,and
nationalregulations.Theicemakerrequiresadedicatedpowerpoint.Checkthe
serialplatetoensurevoltagerequirementsandplugaresuitableforthewallsocket
andpowersupplyforyourlocalarea.Allelectricalconnectionsandadjustments
mustbeundertakenbyaqualifiedtechnician.
12PointChecklist
1) Istheicemakerlevelandsecuretotheicestorageunit?
2) Istheambientairtemperaturebetween10cand40c?
3) Istheretherequired150mmsideclearance,100mmrearclearanceandtop
ventilationclearances?(NW307/507)Isthereanyotherequipment
discharginghotairnearornexttothemachine?
4) Havethewaterconnectionsbeenmadeandisthewaterpressurebetween1
and5bars?Hasthewaterpressurebeentested?
5) Istheincomingwatertemperaturebetween5Cand35C?
6) Doesthemachinehaveawaterfilterfitted?
7) Dotheelectricalrequirementscomplyandhastheelectricalconnection
beenmade?DONOTTURNONTHEMACHINE.
8) Hasallthepackagingbeenremovedfrominsidetheicemachine?
9) Arealltheinternalcomponentsbeenfittedandsecuredcorrectly?
10) Hastheownerbeeninstructedontheoperationandmaintenanceofthe
machine?Hastheownerbeengiventheinstillationinstructionswhich
includethemaintenancescheduledetails?
11) Hasthemachinebeencleanedandsanitizedbeforestartingup?
12) DoesthecustomerhaveMoffat’sservicecontactdetails?
StartUp
1) Openthewatersupplytotheicemachineandcheckforwaterleaks.
2) Switchthepoweronatthewallsocket.
3) TheNW307/507/457/608modelswillenterthestartupmode.ThePCBoard
willshowthepowerON(greenlighton)andthefreezingandfullbinlights
willflashfor3minuteswhilefilling/purgingwater.
TheNW1008andNW1408machineshavea90‐minutestartdelay.These
modelshaveacrankcaseheaterinthecompressor.Ifthetemperatureis
above25c,thePCBoardwilloverridethetimedelay.Onecanoverridethe
timedelaybypressingthebypassswitchontherearoftheicemachine.
4) Afterstartingupmodethemachinewillenterthefreezingmode.The
refrigerationsystemwillrun,andthecondenserfanwillthermostatonand
offduringthecycle(icemakinggreenlighton)Thewaterpumpwillrunand
circulateswaterovertheevaporator.Thewaterlevelsensorswillmonitor
thewaterlevelandaddwaterwhenrequired.After+‐15to24minutesthe
icethicknessprobe/floatwillputtheicemachineintoaharvestonceit
sensesafullsheetofice.Theharvestmodewillrunfor+‐60secondsand
willheattheevaporatoruntiltheicedropsintotheicebin.
5) Whentheicedropsintotheicebinthewatercurtainopensandthencloses.
ThePCBoardsensestheicedropandputsthemachinebackintoafreeze
cycletomakemoreice.Whentheicebinisfullthewatercurtainisleftin
theopenposition,thePCBoardsensestheopencircuitandshutsthe
machinedown(fullbinorangelighton)untiltheicebinleveldropsenough
forthewatercurtaintoclose.Themachinewillrestartafterathree‐minute
delay.
6) Inspecttheiceinthestoragebinaftertheseconddropoficeandif
necessary,adjusttheicethicknessfloatprobeasperbelowdiagram.
NOTE:Theicecubesmusthavea+‐3mmconcavedimpleinthebackof
eachcube.Themachinemakesaslaboficethatbreaksupwhenfalling
intotheicebin,noteveryicecubewillbreakupperfectly.Iftheice
thicknessissettothicktheicewillnotbreakupandiftheiceissettothin,
theicesheetisnotfullyformedandmayshutthemachinedown.The
machinesrequireafullsheetoficetodropofftheevaporator(not
individualpieces)
IceThicknessFloatProbeIceThicknessDiagram
Theicethicknessprobecanbeadjustedforthickerorthinnericecubes.By
carefullylooseningtheicethicknessfloatbracketscrew,movethebracket
upslightly(forthinnerice)ordownslightly(forthickerice)Takeaphotoof
thebracketpositionbeforeyoumaketheadjustment.Onlymovethe
bracket1mmatatime,checktheicethicknessafterthetwodropsofice
aftertheadjustmenthasbeenmade.
NOTE:Theicecubesshouldhavea3mmconcavedimpleonthebackofthe
cube.Theicebridgeconnectingtheicecubesshouldbebetween2mmand
3mmthick.Donotmovetheicethicknessbracketupordownmorethan
1mmatatime.
(Usea6mmdrillbittosetclearancebetweenprobeandevaporator.)
ContactMoffatPtyLtdon1300264217forAssistance

Maintenance,CleaningandSanitizingInstructions
ToensureyourScotsmanicemachineoperateseffectively,efficientlyandinpeak
performance,theicemachinerequiresregularmaintenance,cleaning,andsanitizing.
AsperHealthandSafetyrequirementsinAustralia,itistheowner’sresponsibility
toensuretheicemachineisinstalled,maintained,andregularlycleanedasperthe
manufacture’sspecifications.Iceisclassedasafoodproductsothemachinemust
beregularlyinspectedandmaintainedtoensuretheiceisclean,safe,andfitfor
humanconsumption.
CleaningSchedules
AllScotsmanicemachinesrequireageneralcleanandsanitizeprocedureeverytwo
weekstoamonth(dependingonthelocationofthemachine)
AllScotsmanicemachinesrequireamajorstripdown,adeepcleanandsanitizing
twiceayearbyaqualifiedtechnician(dependingonthelocationofthemachineit
mayrequiremorefrequentcleaning)
GeneralWeeklyorMonthlyClean
Shutdownthemachine,removetheairfilterelementandinspectandcleanwitha
softbristlebrush.Inspectthecondenserandgentlycleanwithasoftbristlebrushif
necessary,replacetheairfilter.
Removealltheicefromtheinsideofthestoragebin,cleantheinsideoftheicebin
thoroughlywithacleanerandthensanitizethebinusingMoffaticemachinesanitizer
Rinsetheicestoragebinwithwater,pour1literofwarmwaterandMoffatice
machinesanitizerdowntheicebindraintokeepdrainanddrainhosescleanand
freeofbacteria.(Mixture10partswaterand1partMoffaticemachinesanitizer)
Wipedownandcleantheoutsideoftheicemachinecabinet.(headandicebin)
thoroughlycleantheicebindoorusingdisposablesanitizingwipes.Checkthe
machinehastherequired150mmsideand100mmrearclearanceformaximumair
ventilation.Checkthewaterfilterisnotblockedandthatthegeneralareaaroundthe
machineiscleanandtidy.Turntheicemachinebackonanddiscardthefirst2x
batchesofice.Inspectthequalityoftheiceaftertwodrops.
SixMonthMajorStripDownandDeepClean
Amajorstripdowndeepcleanshouldonlybeperformedbyaqualifiedtechnician.
Firstremovetheairfilterelementfromthemachine.Inspectandcleanwithasoft
bristlebrushorgentlywashwithhotwaterandasoftspongewithcleaner,allowto
drycompletely.Inspectthecondenserandgentlycleanwithasoftbristlebrushif
required,replaceairfilter.
Attheendoftheharvestcycleshutdowntheicemachine.RemoveALLtheicefrom
theicestoragebin.Removethedoorscrewsandopenthefrontdoorpanel.Remove
thewatercurtain,thewaterpump,thehoses,thewatertrough,thewater
distributiontubeanddis‐assemble,removethewaterlevelsensorandtheice
thicknessprobe.
UsingMoffat’sicemachinenickelsafecleaner,mixabucketofhotwaterandMoffat
cleaner.Thoroughlycleantheinsideoftheicemachinefoodzoneincludingtheice
machinedoor.Cleantheinsidestainless‐steelpanelsandevaporatorplasticend
panels.Usingalongsoftbristlebrushgentlycleantheevaporatorensuringnotto
damagetheplating(donotuseanythingabrasivethatmaydamagetheevaporator)
Oncecleanedthoroughlyrinseofftheevaporatorandfoodzonewithwater.Using
Moffat’sicemachinesanitizercleantheevaporatorandfoodzonepanelsthoroughly
andrinseoffwithwater.
Usethebucketofhotwaterandasoftbristlebrushtocleanthewatercurtain,water
troughandwaterdistributiontubes(pipecleaningbrush)andhoses.Carefullywash
andcleantheicethicknessprobeandwaterlevelsensorprobe.Donotuseanything
abrasiveontheprobesensors,rinseoffwithwaterandsanitizethesepartscarefully
Rinseoffwithwateranddrythoroughly.
CarefullywashandthoroughlycleanthewaterpumpDONOTSUBMERGETHE
WATERPUMPINWATERORCLEANER.Allowthewaterpumptodry.
Reassembletheicemachineanddoublecheckallpartsarere‐fittedcorrectly.
RestarttheicemachineandpresstheCLEANbuttonfor2‐3secondsonthetouch
pad.Themachinewillgointothecleanmode(cleanredlightwillflashquickly)Wait
30secondsandthenaddtherequiredamountofMoffatnickelsafecleanertothe
watertroughasperthequantitiesbelow.Thewaterwillcirculatefor10minutes
cleaningthewatercircuitsystemandwillthenpurgeallwaterfromthetrough.
WARNING
OnlyuseMoffat’sNickelSafeicemachinecleanerforallScotsmanicemachines.
Usinganon‐nickelsafecleanerwillDAMAGEthenickel‐platingontheevaporator.
A) NW‐307/308‐185ml
B) NW‐507/508‐210ml
C) NW‐457/458/608‐250ml
D) NW‐1008/1408‐350ml
E) Sanitizermixture–1xliterofwaterto100mlsanitizer(10partsto1)
Themachinewillre‐fillthewatertroughandrinse10timesandwillstop.Theclean
redmodelightwillflashslowlytosignaltheendofthecleanmode.PresstheCLEAN
buttonagainandthemachinewillstartinnormalicemakingmode.
Wipedowntheoutsideoffthemachinecabinetandstoragebinusingdisposable
cleaningwipes.Washtheinsideoftheicestoragebinusingthereminderofthehot
waterandcleaner,rinsetheinsideofthebinwithwater.Pourtheremainderofthe
water/sanitizermixturedownthedraintokeepthedrainanddrainhosecleanand
freeofbacteria.
Allowthemachinetomake2xbatchesoficeandinspecttheicecubes,adjust
thicknessifnecessary.Discardthefirst2dropsoficetoensuretheiceiscleanand
freeofanycleanerorsanitizer.
ContactMoffatPtyLtdon1300264217forAssistance
Icemachineerrorcodesarelocatedinsidethefrontdoorpanel.
HowanIceMachineWorks
Anicemachineworksbytransferringheatfromthewaterinsidetheicemachine,to
thecondenserthroughtherefrigerationsystem.Thecondenserfanexhauststhis
heatoutandawayfromtheicemachine.Thetransferofheatissoefficientthatit
freezesthewaterintotheevaporatormoldmakingicecubes.
NOTE:Iftheairflowisrestrictedorblockedoneithertheairinletorairoutletvents
theheattransferprocesswillnottakeplace.Thismeanstheicemachinewillmake
littleornoice.Itrequiresgoodcoolairflowthroughthemachinetooperate
effectivelyandefficiently.
EnsurethereisNOheatgeneratingequipmentnexttoorclosebytheicemachine.
Thehottertheworkareaandwatertemperatureisgoingintothemachine,theless
icethemachinewillmake.
WarrantyDetails,termsandconditions
WarrantyissuesareallsubjecttoMoffatPtyLtd.’sstandardtermsand
conditions.ToviewMoffat’stermsandconditions,pleasevisittheMoffat
websiteonwww.moffat.com.au
(OLDSTYLENWMACHINE‐ICETHICKNESSSENSORADJUSTMENT
IceThicknessSensor
Theicethicknessprobecanbeadjustedforthickerorthinnericecubesbyscrewing
theadjustingscrew(1)clockwiseforthickericeorforthinnericecounterclockwise.
NOTE:Ensuretheicecubeshavea3mmconcavedimpleonthebackofthecube.
Theicebridgeconnectingtheicecubesshouldbebetween2mmand3mmthick.
Neverturntheadjustingscrewmorethan¼ofaturnattime.
This manual suits for next models
5
Other Scotsman Industrial Equipment manuals