Scott Heavy Duty Tab Cutte User manual

Copy No.:
Instruction Manual
Model No. : Scott Heavy Duty Tab Cutter.................
Year of Manufacture : 2005.......
Manufactured by :..........
Document Number : TC--99999--1........
Issue : 1.....................
Date of Issue : July 2005..............

ISSUE NOTE
This is Issue 1; Date of Issue: July 2005
Copyright 2005

Table of Contents
III
Heavy Duty Tab Cutter
TABLE OF CONTENTS
1 INTRODUCTION & SAFETY 1--1...........................................................
1.1 Introduction 1--3....................................................................
1.1.1 Machine Specifications & Utility Requirements 1--4....................................
1.2 General Safety Guidelines 1--5.......................................................
1.3 Safety 1--6..........................................................................
1.3.1 General Machine Safety 1--6.......................................................
1.3.2 Machine Safety Features 1--7......................................................
1.3.3 Safety Switches 1--7..............................................................
1.3.4 Main Power Switch 1--7...........................................................
1.3.5 Guards and Covers 1--8...........................................................
1.3.6 Main Air Disconnect 1--8..........................................................
1.4 Warnings, Cautions & Notes 1--9.....................................................
1.4.1 Warnings 1--9....................................................................
1.4.2 Cautions 1--9....................................................................
1.4.3 Notes 1--9.......................................................................
1.5 On Machine Warnings 1--10...........................................................
1.5.1 Hazards 1--10....................................................................
1.6 Safety Procedures 1--11..............................................................
1.6.1 Appropriate Dress 1--11............................................................
1.6.2 Keep Area Clean 1--11.............................................................
1.6.3 Grease and Oil 1--11..............................................................
1.6.4 Manual Usage 1--11...............................................................
2 INSTALLATION 2--1......................................................................
2.1 Installation Requirements 2--3........................................................
2.2 Pre-Installation Requirements 2--4....................................................
2.3 Installation Of Scott Heavy Duty Tab Cutter 2--5.......................................
2.4 Assembly Instructions 2--5..........................................................
2.4.1 Start Up Adjustments 2--5.........................................................
3 OPERATION 3--1.........................................................................
3.1 GENERAL INFORMATION 3--3........................................................
3.1.1 Before Operating the Machine 3--3.................................................
3.2 Operator’s Controls 3--4.............................................................
3.2.1 Control Panel Layout 3--4.........................................................
3.2.2 Power On/OFF Selector Switch 3--4................................................
3.2.3 Machine Mode Selector Switch 3--4.................................................
3.2.4 Power On Indicator Lamp 3--5.....................................................
3.2.5 Foot Pedal 3--5..................................................................
3.2.6 Main Air ON/OFF 3--5.............................................................
3.2.7 Main Air Regulator & Lubricator 3--6................................................
3.3 Care and Adjustment of Tab Cutting Knives 3--7
.......................................

Table of Contents
IV HeavyDutyTabCutter
3.3.1 Before Adjusting Tab Cutting Knives: 3--7............................................
3.4 Setting Tab Cutting Knife Blades 3--8.................................................
3.4.1 Upper Knife Blades 3--8...........................................................
3.4.2 Lower Knife Blades 3--8...........................................................
3.4.3 Clearing the Blades 3--9...........................................................
3.4.4 To Adjust Knives for Different Tab Length 3--11........................................
3.4.5 To Change Knives for New Tab Extension 3--12.......................................
3.4.6 To Change Tab Position on Sheet 3--13...............................................
3.4.7 Cutting Speed of Knives 3--14.......................................................
3.4.8 Prevent Knives From Becoming Deeply Scored 3--15...................................
4 MAINTENANCE 4--1......................................................................
4.1 Care Of Air Cylinder 4--3.............................................................
4.1.1 Lubrication 4--3..................................................................
4.2 Heavy Duty Tab Cutter Spare Parts List 4--6...........................................
4.3 Machine Troubleshooting 4--7........................................................
4.3.1 Identify Leaks From Muffler 4--8....................................................
4.4 C01--1000 Series Filter -- Regulator Combination 4--9...................................
4.4.1 Installation 4--9..................................................................
4.4.2 Adjustment 4--9..................................................................
4.4.3 Maintenance & Cleaning 4--9......................................................
4.4.4 Vendor Contact Information 4--9....................................................
4.5 304--1000 & 2000 Series Lubricators 4--11..............................................
4.5.1 Installation 4--11..................................................................
4.5.2 Oil Adjustments 4--11..............................................................
4.5.3 Tamper Proof 4--11................................................................
4.5.4 Maintenance 4--11................................................................
4.5.5 Part Information 4--12..............................................................
4.5.6 Vendor Contact Information 4--12....................................................
5 PARTS 5-1..............................................................................
5.1 Knife Assembly 5-4......................................................................
5.2 Table Assembly 5-6.....................................................................
5.3 Paper Guide Assembly 5-8...............................................................
5.4 Air Cylinder Assembly 5-10................................................................
5.5 Air Valve Assembly 5-12..................................................................
5.6 Air Supply Assembly 5-14.................................................................
5.7 Knife Guard Assembly 5-16................................................................
5.8 Leg Extension Assembly 5-18..............................................................
5.9 Machine Mounting Rail Assembly 5-20......................................................
5.10 Bottom Support Rail Assembly 5-22.......................................................
5.11 Guard Assembly 5-24....................................................................
5.12 Controls Mounting Assembly 5-26.........................................................
6 SCHEMATICS 6-1........................................................................

1 Introduction & Safety
1--1
Heavy Duty Tab Cutter Issue 1
1 INTRODUCTION & SAFETY
Heavy Duty Tab Cutter Issue 1