Sea-doo MOVE Trailer User manual

2015
219 001 531
3
219 001 363
USER’S GUIDE, SEA-DOO MOVE TRAILER / ENGLISH
GUIDE DE L’UTILISATEUR, REMORQUE SEA-DOO MOVE / ANGLAIS
FAIT AU / MADE IN CANADA U/M:P.C.
219001531
USER’S GUIDE, SEA-DOO MOVE TRAILER / ENGLISH
GUIDE DE L’UTILISATEUR, REMORQUE SEA-DOO MOVE / ANGLAIS
FAIT AU ÉTATS-UNIS/ MADE IN USA U/M:P.C.
®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.
©2014 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA. Original Instructions
WARNING
Disregarding any of the safety precautions and instructions contained in
this guide and on-product labels could cause injury including the possibility
of death!
In Canada, products are distributed by Bombardier Recreational Products Inc.
(BRP).
In USA, products are distributed by BRP US Inc.
GTX†is a registered trademark of Castrol Ltd. used under license.
This is a non-exhaustive list of trademarks that are the property of Bombardier
Recreational Products Inc. or its affiliates:
Sea-Doo®
Sea-Doo MOVE™
Spark™
smo2015-004 en JT
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2014 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

WARNING
Disregarding any of the safety precautions and instructions contained in
this guide and on-product labels could cause injury including the possibility
of death!
In Canada, products are distributed by Bombardier Recreational Products Inc.
(BRP).
In USA, products are distributed by BRP US Inc.
GTX†is a registered trademark of Castrol Ltd. used under license.
This is a non-exhaustive list of trademarks that are the property of Bombardier
Recreational Products Inc. or its affiliates:
Sea-Doo®
Sea-Doo MOVE™
Spark™
smo2015-004 en JT
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2014 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

INTRODUCTION
Congratulations on your purchase
of your new BRP Sea-Doo MOVE™
trailer. It is backed by the BRP warranty
and a network of authorized Sea-Doo
personal watercraft (PWC) dealers
ready to provide the parts or service
you may require.
Know Before You Go
Read this guide and follow all instruc-
tions before installing or using this
product.
Read all on-product safety labels care-
fully and follow the operating proce-
dures described.
Failure to follow the warnings con-
tained in this User's Guide can result in
SERIOUS INJURY or DEATH.
About this User's Guide
The following guide will help you be-
come better acquainted with your new
trailer and its safe operation.
Keep this User's Guide in the tow vehi-
cle so you can refer to it.
Ifyouwanttoviewand/orprintanextra
copy of this User's Guide, simply visit
the following website:
www.operatorsguide.brp.com
It is understood that this User's Guide
may be translated into another lan-
guage. In the event of any discrep-
ancy, the English version shall prevail.
The information and components/
system descriptions contained in this
document are correct at the time of
publication. Bombardier Recreational
Products Inc., however, maintains a
policy of continuous improvement of
its products without imposing upon
itself any obligation to install them on
products previously manufactured.
Due to late changes, some differences
between the manufactured product
and the descriptions and/or specifi-
cations in this guide may occur. BRP
reserves the right at any time to dis-
continue or change specifications, de-
signs, features or equipment without
incurring any obligation upon itself.
The illustrations in this document
show the typical construction of the
different assemblies and may not re-
produce the full detail or exact shape
of the parts. However, they represent
parts that have the same or similar
function.
Safety Messages
The types of safety messages, what
they look like and how they are used in
this guide are explained as follows:
WARNING
Indicates a potential hazard which,
if not avoided, could result in seri-
ous injury or death.
CAUTION Indicates a hazard
situation which, if not avoided,
could result in minor or moderate
injury.
NOTICE Indicates an instruction
which, if not followed, could se-
verely damage trailer components
or other property.
_______________ 1

INTRODUCTION
This page is
intentionally blank
2_______________

TABLE OF CONTENTS
INTRODUCTION .................................................................... 1
KnowBeforeYou Go............................................................ 1
About this User's Guide ........................................................ 1
SafetyMessages................................................................ 1
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES ................................................... 6
ImportantWarnings............................................................. 6
ImportantInformation .......................................................... 6
LOCATIONOFTHEIMPORTANTLABELS....................................... 7
SafetyLabels .................................................................... 7
TechnicalInformationLabel .................................................... 8
OPERATING INSTRUCTIONS
TRAILER SET-UP.................................................................... 12
MOVEIandIIwithWinch ...................................................... 12
Spark™ MOVE II ................................................................ 13
BEFORE GETTING UNDERWAY .................................................. 14
Attachingthe Trailer tothe TowVehicle ....................................... 14
Pre-UseInspection.............................................................. 16
TOWING THETRAILER ............................................................ 17
LAUNCHING THEWATERCRAFT ................................................ 18
Launchingthe Watercraft(Trailerswith Winch) .............................. 18
LOADINGTHEWATERCRAFT .................................................... 19
LoadingtheWatercraft(Trailerswith Winch) ................................. 19
TECHNICAL INFORMATION
TRAILER IDENTIFICATION NUMBER ............................................ 22
SPECIFICATIONS ................................................................... 23
REPORTINGSAFETYDEFECTS .................................................. 25
MAINTENANCE
MAINTENANCE SCHEDULE ...................................................... 28
AtStorage ....................................................................... 28
AtPreseason .................................................................... 28
MAINTENANCE PROCEDURES .................................................. 29
SafetyCable ..................................................................... 29
Coupler........................................................................... 29
Tires .............................................................................. 29
_______________ 3

INTRODUCTION
MAINTENANCE PROCEDURES (cont’d)
Wheels ........................................................................... 29
Wheel Bearings and Seals. . .................................................... 30
Lights............................................................................. 30
Winch ............................................................................ 31
Jack .............................................................................. 31
Wooden Bunks .................................................................. 31
TRAILER CARE ...................................................................... 32
SaltWater Use .................................................................. 32
TrailerCleaning .................................................................. 32
WARRANTY
BRP LIMITED WARRANTY USA AND CANADA: 2015 SEA-DOO MOVE™PWC
TRAILER.............................................................................. 34
CUSTOMER INFORMATION
PRIVACY INFORMATION.......................................................... 40
CHANGEOFADDRESS/OWNERSHIP........................................... 41
4_______________

SAFETY
INFORMATION
________ SAFETY INFORMATION ________ 5

SPECIAL SAFETY MESSAGES
Important Warnings
Always perform the PRE-USE INSPEC-
TION
for safe driving.
Always follow guidelines in
TOWING
THE TRAILER
.
Maintain your trailer as per the
MAIN-
TENANCE SCHEDULE
.
Important Information
Trailer
This BRP Sea-Doo MOVE™ trailer has
been specially designed to carry a per-
sonal watercraft (PWC).
Hitch
WARNING
The use of a hitch with an insuffi-
cient load rating can result in hitch
breakdown.
Be sure the hitch ball size matches the
coupler size.
Inspect the hitch for wear, corrosion
and cracks before coupling. Replace
the required components if any of the
above conditions is observed.
WARNING
Do not tow whenever a compo-
nent is defective.
NOTICE The coupling socket
should not be allowed to rest on
the ground where dirt and sand can
enter the socket. This will lead to
excessive wear or cause the locking
mechanism to jam.
Ensure hitch is tight before coupling
the trailer to the vehicle.
WARNING
An improperly coupled trailer can
result in a loss of control or serious
road hazard. Never use the trailer
pre-use inspection is completed.
Tow Vehicle
Some vehicles are not intended to tow
a trailer. Make sure your vehicle is de-
signed to tow a trailer and its towing ca-
pacity is sufficient.
WARNING
Never tow this trailer with a vehi-
cle not intended for trailer towing
or with an insufficient towing ca-
pacity.
Accessories and Modifications
We recommend to use replacement
parts and accessories from BRP.
They’ve been especially designed for
your trailer and manufactured to meet
BRP’s demanding standards.
Do not make unauthorized modifica-
tions, or use accessories that are not
approved by BRP. Since these changes
have not been tested by BRP, they
mayincreasetheriskofaccidentsor
injuries, and they can make the trailer
illegal for use.
6________ SAFETY INFORMATION ________

LOCATION OF THE IMPORTANT LABELS
The following labels are on your trailer.
If missing or damaged, they can be
replaced free of charge. See an autho-
rized Sea-Doo dealer.
Please read the following labels care-
fully before using your trailer.
Safety Labels
smo2012-006-055_a
MOVE I AND II TRAILERS WITH WINCH
219 903 238
WARNING
WARNINGWARNING
Serious injury or death can result if this
trailer is towed before familiarizing
yourself with the manufacturer's
operation instructions listed below.
Do not exceed the tow vehicle's
"tow rating" or exceed the
GVWR or G WR.
Before towing this trailer check that:
 oupler hitch and trailer ball are the same size. oupler is latched. Safety chains are crisscrossed
under tongue and attached to towing vehicle.
 All trailer lighting is working correctly. Load is secured to trailer (front and rear).
Tongue jack (if trailer is equipped) is retracted.
 Wheel lug bolts are properly tightened. Tires are inflated to pressure indicated on tire.
 Load is within trailer capacity and distributed properly to maintain proper tongue weight.
You are required to comply with local and state requirements regarding brakes,
licensing and any additional equipment that may be necessary.
ontact your state motor vehicle department for more information.
219903238
LABEL 1 (ALL TRAILERS)
smo2012-006-008
LABEL 3 - MOVE I AND II TRAILERS WITH WINCH
________ SAFETY INFORMATION ________ 7

LOCATION OF THE IMPORTANT LABELS
Technical Information
Label
smo2015-004-001_a
TYPICAL - MOVE I
smo2015-004-002_a
TYPICAL - MOVE II
smo2012-006-004_a
LABEL 1 - MOVE I
567 1250
567 1250
4.80 X 12B 413 60
smo2014-004-001
LABEL 1 - MOVE I EXTENDED 1250
680 1500
680 1500
5.30 X 12C 551 80
smo2013-005-100
LABEL 1 - MOVE I EXTENDED 1500
553 1220
553 1220
4.80 X 12B 413 60
smo2014-004-002
LABEL 1 - SPARK™ MOVE II
8________ SAFETY INFORMATION ________

LOCATION OF THE IMPORTANT LABELS
smo2012-006-005_a
LABEL 1 - MOVE II
smo2012-006-002
LABEL 2 - MOVE I
smo2014-004-004
LABEL 2 - MOVE I EXTENDED 1250
________ SAFETY INFORMATION ________ 9

LOCATION OF THE IMPORTANT LABELS
smo2013-005-101
LABEL 2 - MOVE I EXTENDED 1500
smo2012-006-003
LABEL 2 - MOVE II
smo2014-004-003
LABEL 2 - SPARK™ MOVE II
10 _______ SAFETY INFORMATION ________

OPERATING
INSTRUCTIONS
_______________ 11

TRAILER SET-UP
MOVE I and II with Winch
Set tongue weight, bow stopper roller,
and bunks as follows.
NOTE: For these trailers, the axle
must be kept in factory postion all the
time.
Tongue Weight
Move winch support towards front or
rear of trailer in order adjust tongue
weight.
The tongue weight should be from 3
to 10% of the total trailer and PWC
weight with tongue parallel to the
ground.
To adjust, loosen the 4 nuts under-
neath the winch support U-bolts, move
winch support to the desired position,
then tighten nuts as per the following
table.
TIGHTENING TORQUE
Winch support
U-bolt nuts
27 N•m ± 3 N•m
(20lbf•ft ± 2lbf•ft)
smo2010-003-025_a
1. Winch support U-bolts nuts
Bow Stopper Roller
Set bow roller stopper so that it leans
on the PWC bow between rubber
bumper and bow eyelet (or bow cup
on selected models).
To ad j us t:
1. Loosen the 2 nuts underneath the
front winch support U-bolt.
2. Remove the winch arm adjustment
bolt.
3. Set the bow roller stopper to the de-
sired height, then lock it in position
by inserting the bolt through the
aligned winch support and winch
arm holes.
smo2010-003-025_b
1. Winch arm
2. Winch arm adjustment bolt
3. Winch support
4. Front U-bolt nuts
4. Tighten the fasteners according to
the following table.
TIGHTENING TORQUE
U-bolts nuts 27 N•m ± 3 N•m
(20lbf•ft ± 2lbf•ft)
Winch arm
adjustment
bolt
27 N•m ± 3 N•m
(20lbf•ft ± 2lbf•ft)
Bunks
The wooden bunks are preset to suit
all Sea-Doo personal watercraft (PWC)
hull designs, however, a universal
rule applies: bunks must lean square
against a plain area of the hull.
Make sure the bunks are well posi-
tioned.
To ad j us t:
1. Loosen the 2 nuts underneath the
bunk when the PWC is not on the
trailer.
12 ______________

TRAILER SET-UP
2. Put the PWC on the trailer so the
bunks are square with hull as shown
on illustration.
smo2012-006-009_a
MOVE I TRAILER
1. Bunk square with hull
2. Nut
sbl2012-012-200_a
MOVE II TRAILER
1. Bunk square with hull
2. Nut
3. Tighten 2 nuts according to the fol-
lowing table.
TIGHTENING TORQUE
Bunk
retaining nuts
21 N•m ± 3 N•m
(15lbf•ft ± 2lbf•ft)
Spark™ MOVE II
This trailer is specifically made to trans-
port the Spark™ PWC. No adjustment
is required.
NOTICE Do not use this trailer to
transport any other PWC. Use this
trailer only to transport the Spark™
PWC.
_______________ 13

BEFORE GETTING UNDERWAY
Attaching the Trailer to the
Tow Vehicle
1. Make sure that the coupler and hitch
ball are the same size (2 in).
2. Have someone guiding you and
back the tow vehicle as close as
possible to the trailer. This is easier
and safer than pulling the trailer to
the vehicle.
3. Be sure the coupler-locking mecha-
nism is released.
4. Raise the front end of the trailer. Po-
sition the coupler directly over the
hitch ball and lower until it is all the
way down.
smo2010-003-002_a
TYPICAL
1. Coupler-locking mechanism (released)
2. Coupler
3. Hitch ball
5. Check under the coupling to be cer-
tain that the ball clamp is below the
ball and not riding on top of the ball.
smo2010-003-001_a
TYPICAL
1. Coupler-locking mechanism (released)
2. Hitch ball in coupler
3. Ball clamp
6. Lock the coupler to the hitch ball.
Be sure the coupler is in the locked
position and the locking pin is placed
through the coupler-locking mecha-
nism. Lift up on the trailer tongue. If
it comes loose from the ball, unlock
and start procedure again.
WARNING
If the coupler cannot be secured
to hitch ball, do not tow the trailer.
RefertoanauthorizedSea-Doo
dealer to inspect the trailer as soon
as possible.
smo2010-003-007_a
1. Locking pin
2. Coupler-locking mechanism in locked
position
NOTE: At this point the tow vehicle
and the trailer should be level.
14 ______________

BEFORE GETTING UNDERWAY
7. Attach the tongue safety cables or
chains. Attach the left cable or chain
to the bracket on the right side of
hitch and the right cable or chain to
the left bracket.
NOTICE To avoid damaging
wiring harness, ensure the harness
is not passed between the tongue
safety cables or chains.
smo2010-003-008_a
1. LH tongue safety cable attached to the RH
side of hitch
2. RH tongue safety cable attached to the LH
side of hitch
8. Connect lights connector.
_______________ 15

BEFORE GETTING UNDERWAY
Pre-Use Inspection
WARNING
Perform a pre-use inspection before each use to detect potential problems
during operation. The pre-use inspection can help you monitor wear and
deterioration before they become a problem. Correct any problems that
you discover to reduce the risk of a breakdown or crash. See an authorized
Sea-Doo dealer as necessary.
OPERATION ✔
Make sure the hitch ball size matches the coupler size (5 cm (2 in)).
Check that the personal watercraft (PWC) is ready to be towed according to
the PWC manufacturer's recommendations.
Check that the jack is retracted.
Check tires condition and if they are properly inflated. Refer to MAINTENANCE
PROCEDURES
for details.
Check tightness of wheel lug nuts.
Check if load is within maximum load carrying capacity.
Check if coupler is latched and locked.
Check if tongue safety cables or chains are crisscrossed under tongue and
attached to hitch.
Check lights operation.
Clean all reflectors and lights lenses.
Check if personal watercraft (PWC) is properly secured to the trailer at rear.
Make sure the personal watercraft (PWC) is properly secured at front using the
safety cable and at back using tie-downs.
16 ______________

TOWING THE TRAILER
Follow the tow vehicle's manufacturer
instructions regarding trailer towing.
SEVERE INJURY OR DEATH can re-
sult if you do not follow these instruc-
tions:
When towing the trailer, pay particular
attention to the following:
– Use a longer following distance
from the vehicle in front of you.
– When towing a trailer, more time
and distance are needed when
passing or stopping.
– Reduce your speed and slow down
more than usual before turning and
avoid sharp turns.
– When cornering, achieve the turn on
a larger radius. It takes more space
to turn with a trailer.
– Always move slowly when back-
ing up. Ask someone to guide you
when possible. Practice in an open
area at the first opportunity.
– If trailer starts to sway, do not hit
the brakes or compensate using the
steering wheel. Reduce speed and
maintain a steady course.
– When going downhill, reduce speed
before starting the descent. Do not
brake continuously. Apply and re-
lease brakes alternately to prevent
brakes from overheating.
Loss of control of the trailer or
trailer/vehicle combination can result
in serious injury or death. The most
common causes of loss of control of
the trailer are:
– Driving too fast for the conditions.
– Overloading the trailer or loading the
trailer incorrectly.
– Trailer improperly coupled to the
hitch.
– Inadequate towing hitch.
– Not maintaining proper tire pres-
sure.
– Not keeping wheel lug nuts tight.
_______________ 17

LAUNCHING THE WATERCRAFT
Launching the Watercraft
(Trailers with Winch)
1. Prepare the personal watercraft
(PWC) for launching according to
the PWC manufacturer's recom-
mendations.
2. Remove tie-downs from stern and
trailer eyelets.
3. Disconnect lights connector.
4. Make sure the way is clear behind
the trailer (in and out of water).
5. Attach ropes to the watercraft
mooring cleats and prevent them
from hanging.
6. Have someone guiding you and
back the vehicle until trailer reaches
the desired depth into water.
NOTE: The PWC must not float above
the bunks.
7. Hold the winch handle firmly and set
winch mechanism to "unwind".
smo2010-003-012_a
SET WINCH TO "UNWIND"
8. Unwind until watercraft slides off
thetrailerandfloats. Itmaybenec-
essary to push the watercraft a little.
9. Grab the ropes previously attached
to the mooring cleats, then moor the
watercraft.
10. Drive the tow vehicle out of the
ramp.
11. Connect lights connector.
18 ______________