Sealey AUTO SERVICE AK3844 User manual

WARNING! Ensure Health & Safety, local authority and general
workshop practice regulations are adhered to when using this
equipment.
Familiarise yourself with the applications, limitations and
potential hazards of this spring compressor.
Maintain the spring compressor in good condition. Replace or
repair damaged parts. Use genuine parts only. Unauthorised
parts may be dangerous and will invalidate the warranty.
Keep the work area clean, uncluttered and ensure there is
adequate lighting.
WARNING! Wear approved safety eye protection (standard
spectacles are not adequate).
Maintain correct balance and footing. Ensure the floor is not
slippery and wear non-slip shoes.
Remove ill fitting clothes. Remove ties, watches, rings and other
loose jewellery. Contain or tie back long hair.
Wear appropriate protective clothing.
Keep children and unauthorised persons away from the working
area.
Ensure jaws are correctly engaged on spring before commencing
compression.
DANGER! Stop compressing the spring before it becomes coil
bound.
DO NOT leave compressed spring unattended.
DO NOT operate spring compressor if parts are damaged or
missing as this may cause failure and/or personal injury.
DO NOT use the spring compressor for a task it was not
designed to perform.
DO NOT allow untrained persons to use the spring compressor.
DO NOT operate spring compressor if you are tired, or under the influence of alcohol, drugs or intoxicating
medication.
When not in use clean and store the spring compressor in a safe, dry, childproof location.
WARNING! Do not use air tools with this product.
WARNING! Determine the outer diameter and the compressed load of the spring and check that the
compressor is suitable.
WARNING! Do not compress the spring to an extent where the coil windings touch.
WARNING! Do not compress the spring to an extent where the jaws touch.
Ensure the jaws and the body of the compressor are correctly aligned at all times during spring
compression.
WARNING! The warnings, cautions and instructions discussed in this instruction manual cannot cover
all possible conditions and situations that may occur. It must be understood that common sense and
caution are factors which cannot be built into this product, but must be applied by the operator.
Features spring loaded safety jaws for easy location of the jaws on assembly. Prevents accidental release of spring
under load. Use with 24mm hex socket or spanner.
Drive: ..... 24mm Hex Max. Jaw Opening ..230mm
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
COIL SPRING COMPRESSOR 2PC
WITH SAFETY JAWS
MODEL No: AK3844
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. DESCRIPTION & SPECIFICATION
Original Language Version AK3844 Issue No.1 02/11/09
fig.1

3.1. Remove strut from vehicle according to
procedures recommended in the manufacturer’s
service manual.
3.1.1. Rotate the lower jaw on each compressor screw
anticlockwise so that it is near to the bottom of
the thread.
3.1.2. The two compressor screws should be attached
to the spring directly opposite each other as
shown in fig.2.
3.1.3. Attach the first screw by opening the lower jaw
and placing it low down on the spring. Slide the
moving jaw upwards, open it and place it as
high as possible on the spring.
3.1.4. Ensure that the compressor screw is vertical
then rotate it clockwise until it makes contact
with the sprung washer on top of the upper jaw.
Do not put it under tension yet.
3.1.2. Attach the second compressor screw in the
same way ensuring that it is vertical and
opposite the first screw.
3.1.3. Make a final check that the jaws are correctly
aligned, and the two screws are parallel to each
other, see fig.2.
3.1.4. Commence compressing the spring by turning
the two screws clockwise using a suitable
24mm socket or spanner. The coil will
need to be compressed equally on each side,
alternate between each arm so as to not
unbalance the spring. Compress the spring
without allowing it to become coil bound.
3.1.5. When spring is fully compressed and is free to
rotate on the strut remove top plate from strut,
then withdraw the spring. Do not drop the
compressed spring assembly or subject it to
any shock.
3.1.6. Reverse above procedure to replace spring.
4.1. Before each use check the compressor components to ensure they are not damaged or worn. If
suspect do not use the unit, but contact your local Sealey Dealer who will be able to advise you
regarding repair kits and spare parts.
4.2. Keep the compressor screws lubricated.
4.3. Keep the compressor components clean, and when not in use store in a safe, dry, childproof
location.
4. MAINTAINING THE COMPRESSOR
3. INSTRUCTIONS FOR USE
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or phone [phone].
Original Language Version AK3844 Issue No.1 02/11/09
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
fig.2

ALWAYS KEEP FORCE SCREW
WELL LUBRICATED.
DO NOT USE AIR TOOLS