Sealey Hbs97 User manual

The SEALEY HEADLAMP BEAM SETTER, HBS971, is supplied with a rotating column, mirror and visor. The HBS97, has the addition of a rail

set. The HEADLAMP BEAM SETTER or (HBS), may be used for checking headlights on Cars, Heavy goods vehicles and Motorcycles.

SPECIFICATIONS: Height 1520/1770mm Maximum height of beam measurement 1410mm

Width 610mm Minimum height of beam measurement 240mm

Length 610mm Focal Length 500mm

A BASE

BCOLUMN

CVERTICAL SLIDING SYSTEM

DMIRROR-VISOR

E OPTICAL SYSTEM

F SPRING PROTECTION

H WHEELS

L LEVELLING BOLT

MVISOR LOCKING WHEEL

N BRAKE

2. 1. Insert column B into base A.

2. 2. insert the mirror-visor D in the hole at the top of column B.

2. 3. In the upper hole insert visor locking wheel M.

2. 4. Fit the optical system E to the vertical - sliding system using an M8

bolt in the top hole and levelling bolt L in the bottom.

HBS97HBS971- 165 - 240498

1. DESCRIPTION

2. ASSEMBLING THE HBS971

3. WORKING SURFACE

3. 1. Position the vehicle on the designated headlamp aim standing area.

3. 2. When positioning the HBS ensure the floor is perfectly even and level.

3. 3. If this is not possible the vehicle and HBS must be on the same slope, which must not exceed 0.5º.

3. 4. Headlights must not be checked where surfaces exceed 0.5º angle. (See fig 3A.).

fig 3A. NO NO

0.50 MAX

GENERAL RULES

Read instruction manual carefully before using the headlight beam tester.

TO AVOID DAMAGE ENSURE THE FOLLOWING IS STRICTLY APPLIED.

DO NOT allow unqualified persons to operate this device.

DO NOT use this device in direct sunlight.

DO NOT splash the unit with water or any other liquid.

DO ensure the work area is well ventilated.

DO ensure that there is good lighting

DO put the handbrake on.

DO avoid sudden changes in temperature.

DO avoid sudden vibration.

INSTRUCTIONS FOR:

UNIVERSAL HEADLAMP BEAM SETTER

Models: HBS97 &HBS971

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

(The use of symbols in this manual is to attract your attention to possible danger, and reminders, the symbols and warnings themselves do not eliminate any danger, nor are they

substitutes for proper accident prevention measures).

4. 1. Straighten vehicle wheels.

4. 2. Check the tyre pressure.

4. 3. Ensure the headlights are clean and dry.

4. 4. If the vehicle is fitted with manual or electric headlamp levelling devices, ensure these are set up for vehicle with normal load.

4. 5. Remove anything which could alter the vehicles position, i.e. Snow, Ice, Mud, etc.

4. VEHICLE PREPARATION

IMPORTANT

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

fig 5.2.

5. 2. HBS Brake System.

The HBS system is fitted with a rotating column and is suitable for use either on or off rails.

If you are using the system on rails then the rotating column aids correct alignment. To release

the column brake (fig 5.2.) put pressure on release mechanism. To apply column brake,

put pressure on foot pedal.

6. 1. Switch engine on.

6. 2 Align the headlamp aim equipment with the longitudinal axis of the vehicle.

6. 3. Align the centre of the collecting lens with the centre of the headlamp under test.

6. 4. With an assistant sitting in the driving seat, switch on the headlamps to the beam on which the headlamp is to be checked.

Note: When checking headlamp aim on vehicles with hydropneumatic suspension systems, it is necessary to have the engine idling.

6. 5. Determine the appropriate headlamp beam image and its aim (See fig 7A.). Old vehicles (approx. pre 1950 ) headlamps beam image

may not conform to fig 7A, in such cases check::

a) DIP BEAM headlamps are aimed so they do not dazzle =, ie the beam image brightest part is aimed at least 0.5% below

the horizontal (fig 8A). Or, for headlamps which cannot be checked on dip beam, check:

b) MAIN BEAM headlamps are aimed so that the beam image centre is on or slightly below the horizontal (fig 9A).

5.1. Positioning.

Locate the HBS approximately 200 to 500mm from the vehicles headlight.

5. 1. 1 Use the visor to align with a horizontal, or two symmetrical points on the vehicle fig 5B. i.e. The bonnet lip or the bottom

of the windscreen.

5. 1. 2. Ensure the visor lines match with your horizontal, or symmetrical selection, to ensure the HBS is parallel to the headlamp.

5. 1. 3. Using the scale situated on the carrier (fig 5A.) measure the height from the floor to the centre of the headlight. As a point

of reference, you must use the top of the Vertical sliding system or VSS.

e.g. The height from floor is 650mm, place the VSS at the 650mm mark as shown in (fig 5A.). There is a tolerance level of 30mm.

Locking Screws

manoeuvre

here

650mm

fig 5A. fig 5B.

Level

Adjustment

5. OPTICAL POSITIONING

6. METHOD OF INSPECTION

CORRECT LIGHT PROJECTION ON THE LINE 0.5% (BEAM LIGHT)

fig 7A

7. GRADUATED SCREEN

IMPORTANT

The HBS system uses a fixed graduated

screen in accordance with the requirements

of the MOT regulations.

8. DIPPED BEAM

8. 1. Prepare the HBS , and the car as previously instructed, then turn on the dipped beam.

8. 2. Check the headlamp beam tolerances are in accordance with MOT inspection manual, and are within operating tolerances

of manufacturers guidelines.

8. 3. Adjust the vehicles light regulating system until you obtain the required result.

8. 4. When testing the more commonly used asymmetrical headlight (see fig 7A), remember that their projection will light up a section

on the LEFT hand side of the plate with a corner of about 150from the horizontal plane. Just under the centre, on the right, a small

zone will appear brighter than the rest of the projection.

HBS97HBS971- 165 - 240498

When testing symmetrical low light beams the

projection on the plate will describe a perfect

horizontal line.

Correct projection on panel.

9. SYMMETRICAL LIGHTS

It is necessary to obtain a strong bright zone at the

centre of the plate, where the black spot is located.

fig 8A.

10. INDEPENDENT HEADLIGHTS

fig 9A.

fig 10A.

8. DIPPED BEAM

11. 1. Indicator at BAD/GOOD limit:

Use for vehicles travelling under 30mph (40Km/h) and motorbikes.

11. 2. Indicator at the centre of GOOD:

Use for vehicles travelling over 30mph (40Km/h)

11. 3. Indicator on HALOGEN:

Use for vehicles with halogen or iodine headlights.

11. 4. CONTROL OF THE HEADLAMP LIGHT INTENSITY

a) Switch on the headlamp main beam. b) Read the intensity on the luxmeter.

Graduated Luxmeter

11. THE LUXMETER The Luxmeter is colour graduated for clear reading as follows:

HBS97HBS971- 165 - 240498

The Headlamp Beam Tester (Floor Mounted version only) is equipped with a spirit level located on the base of the optical box which is visible

through the transparent panel by turning on the vehicle head lights. To level the box, open the clutch lever located on the side of the box

and move the box until the spirit level registers correctly. Re-tighten the clutch lever L. The box level must be checked every time it is used

on a different working surface.

14. 1. The paint work is detergent resistant. Clean with a damp cloth, removing any stains. A small amount of alcohol may be applied

to stubborn areas of grime.

14. 2. DO NOT leave the machine in areas where corrosive vapour is present, i.e. Battery charging or painting shops etc.

14 .3. DO NOT oil the column.

14 .4. An optical box dust cover is available upon request.

13. OTHER INFORMATION

14. CARE OF THE BEAM TESTER

1A TC024010004 Wheel for rails

1B TC024010005 Wheel for rails

2 TC024010001 Base rail

3TC025010003 Case for column

4 TC020010045 Front wheel shaft

5 TC025010002 Turning column

6 TC025010004 Spring for vettical sliding system

7 TC024010002 Optical box

8 TC025030011 Black handle

9TC025030014 Glass Ø200mm

10 TC025030013 Lens stand

11 TC027010037 inner panel

15 TC020010038 Spirit level

16 TC025020009 Brake spring

17 TC021010006 Coloured luxmeter

18 TC020010028 Steel cover

20 TC020020018 Electronic card wqith photodiode

21 TCNR5020033 Stopper 22x30mm

22 TC020010050 Plexiglass cover

23 TC025020005 Vertical sliding system (VSS)

24 TC025020007 Spring pusher

26 TC025020008 Stopper

27 TC025020006 Brakr got VSS

30 TC025020011Mirror visor

35 TCNA2010037 Screw M8x110mm

36 TCNR5020008 Wheel handle Ø35mm

38 TC020010047 Wheel axle 15x45mm

39 TC022040010 Brake pedal

40 TC022040006 Brake pivot thread

61 TC025020010 Lower closing

64 TC025010068 Washer

65 TCND1010002 Bearing B/6005-RS

68 TC025010122 Plate for mirror visor

69 TC025010121 Compass for mirror visor

70 TC025010123 PVC Washer

72 TC025010119 OT Washer

73 TCNA1010034 Screw M10x80mm

74 TCNA2010011 Screw M8x60mm

75 TC021010023 Frame for luxmeter

76 TCNA0010009 Screw M6x16mm

77 TCNA1010034 Screw M4x16mm

78 TCNB1010006 Nut M8

79 TCNA0010026 Screw M8x20mm

80 TCNA0010005 Screw M6x50mm

81 TC020010037 Spring for spirit level

82 TCNB0010005 Nut M8

83 TCNA4010006 Screw 3.9x9.5mm

84 TC025020059 Rail kit complete

15. PARTS LIST

ITEM PART NO DESCRIPTION

Origin Date: 011297

Issue Date: 011297

Version No: 1

Modified Date: 071098

We suggest the unit is periodically checked for calibration in situ. If the unit is covered by a service agreement with the MOT package installer,

they will carry this out on your behalf. Should you wish to regularly check the calibration yourself, we recommend you purchase an Alignment

Device from your local dealer. Full instructions are provided with the re-calibration tool.

12. CALIBRATION

01284 757500 01284 703534 E-mail: sales@sealey.co.uk

Sealey Group,

Bury St. Edmunds,

Suffolk. HBS97HBS971- 010798

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required