Sealey AK435 User manual

INSTRUCTIONS FOR:
RECHARGEABLE LANTERNS
Model: AK435, AK436
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product
will, if used according to these instructions and properly maintained, give you years of
trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE
THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE
FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. GENERAL
3Ensure the lantern is correctly charged before initial use.
3When fully charged, lantern must not be used for more than 20 minutes
of continuous use. To do so may damage the lamp.
pWARNING! The lens becomes very hot during operation.
7DO NOT cover or block the lens during use.
7DO NOT turn the lantern on when it is being re-charged.
7DO NOT shine directly into your, other persons or animals eyes.
7DO NOT stand the lantern near any surface or item that may be adversely
effected by the heat emitted by the lens.
7DO NOT allow children to use the lantern.
7DO NOT handle or move the lantern whilst it is being charged.
7DO NOT use the lantern if you suspect that the battery or the lantern
casing is damaged.
7DO NOT handle lamp bulb with your fingers. Use a soft lint-free cloth.
3Ensure that correctly rated battery and bulb are used for replacements.
3When not in use store the lantern in a safe, dry, childproof location.
Sole UK Distributor, Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500
E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve
the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which
will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us
on 01284 757525 and leave your full name and address, including postcode.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
Rechargeable Lanterns
Models AK435, AK436
73/23/EEC Low Voltage Directive
89/336/EEC EMC Directive 7th February 2002
Declaration of Conformity
Signed by Mark Sweetman
We, the sole importer into the UK, declare that the products listed here are in
conformity with the following standards and directives. The construction files
for these products are held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
AK435,AK436 - 1 - 070202
1.2. BATTERY SAFETY
DANGER! - BE AWARE, LEAD-ACID BATTERIES MAY BE DANGEROUS IF
NOT HANDLED WITH CARE AND ACCORDING TO THESE INSTRUCTIONS.,
3Before exposing the battery for replacement, remove personal metallic
items such as rings, bracelets, necklaces and watches. A lead-acid
battery can produce a short-circuit current high enough to weld a ring
to metal, which would cause severe burns.
7DO NOT smoke or allow a spark or flame in the vicinity of battery.
3Ensure the charger is switched off and disconnected from the lantern
before attempting to open the lamp unit.
3If the battery terminals are corroded or dirty, clean them before
replacing battery.
7DO NOT dis-assemble the battery for any reason.
pWARNING! DO NOT allow metal tools to touch both battery terminals
simultaneously. Arcing or short circuit will result.
7DO NOT allow battery wires to touch each other or to make contact
with any other metallic part.
7DO NOT cross-connect wires to the battery as this will damage the unit.
Ensure positive (+) (RED) is to positive and negative (-) BLACK is to negative.
7DO NOT leave battery in a discharged state, recharge battery immediately.
If the lantern is not in use, recharge the battery every three months.
Dispose of the old battery in accordance with local authority acid battery
regulations. DO NOT dispose of with regular refuse.
3.1. CHANGING THE LANTERN BULB
pWARNING! Ensure the lantern is turned off and the lens has cooled prior
to changing the bulb.
1. Undo the lantern hood (fig.1.H) by turning it anti-clockwise.
Note that the hood and reflector form an assembly on model AK436.
2. Carefully lift the reflector assembly revealing the spring clip (fig 5.1.)
and the cable connector (fig. 5.2.).
3. Disconnect cable (fig.5.3.).
4. Remove the spring clip (fig.5.1.).
5. Pull bulb (fig.5.4) outward from the reflector.
6. Hold the new bulb (See Parts List for number) with a lint free cloth,
(do not handle the bulb), and install by reversing the above procedure.
Note that the reflector assembly on AK435 will only fit on the body in one
position. DO NOT force, rotate until it drops into place.
3. MAINTENANCE
3.2. CHANGING THE BATTERY
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WARNING! Ensure you read, understand and apply safety instructions
relating to the battery before changing.
1. Undo the lantern hood (fig.1.H) by turning it anti-clockwise.
Note that the hood and reflector form an assembly on model AK436.
2. Carefully lift the reflector assembly revealing the four battery cover
retaining screws (fig.6.1.)
3. Undo the four retaining screws.
4. Carefully raise the battery cover (fig.6.2.).
5. Disconnect the battery terminal wires.
pWARNING! Beware of causing a short circuit.
6. Carefully remove the battery.
7. Replace with a genuine Sealey battery and install by reversing the
above procedure.
Notes: a) Take care not to pinch or cross-connect any wires.
b) When replacing battery cover make sure that switch contact is on
the side of the switch cam and NOT resting on the top, before
replacing screws.
c) The reflector assembly on AK435 will only fit on the body in one position.
DO NOT force, rotate until it drops into place.
8. Dispose of old battery in accordance with local authority lead-acid
battery regulations. DO NOT dispose of with regular refuse.
PARTS LIST FOR: AK435 and AK436 RECHARGEABLE LANTERNS
AK435 AK436
Part No Description Part No Description
ML1/B Bulb AK436/B Bulb
AK435/C Mains Charger AK435/C Mains Charger
AK435/CC Car Charger AK435/CC Car Charger
AK435/B Handle Bracket AK435/H Handle
AK435/H Handle AK435/BATBattery
AK435/BATBattery
fig 6
1
fig. 5
1
2
3
4
2
Version 1
Issue Date 070202
Reflector not
shown for clarity

2. INTRODUCTION & OPERATION
2.1. INTRODUCTION
The AK435 and AK436 quartz halogen rechargeable lanterns, provide a clean
white beam which can be seen for miles. The lanterns may be stood on a flat
surface or hand held. The lanterns are powered by sealed, rechargeable, 6 volt,
lead-acid batteries which may be charged via the charger plug or the vehicle
cigarette lighter adaptor, both supplied.
Output: AK435 . . . .1 000 000 candle power
AK436 . . . .2 000 000 candle power
2.2. OPERATION
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p
WARNING! Ensure you read and understand safety instructions
before use.
Reminder: These lanterns are designed for intermittent use
only.Continuous use may damage the unit.
1. Charge the battery before use. IMPORTANT: Turn off lantern while
charging. Failure to do so will damage the charger plug/vehicle plug.
2. Turn lantern On and Off by the switch on the main body.
3. To use as shown in fig.1, press locking button (fig.1.1) and rotate the
handle (fig.1.2.) anti-clockwise, to grip position.
Fig. 2 shows the arrangement for standing the lantern on
asurface, using the adjustable support. (AK435 shown)
2.3. BATTERY CHARGING
p p
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WARNING! Ensure you read, understand and apply safety instructions
relating to the battery and charger before use.
2.3.1. Charger plug - AK435 AND AK436
1. Plug the charger adaptor (fig. 3.1) into the jack inlet on lantern
body and stand the lantern in a safe location ready to charge.
2. Ensure the lantern is turned Off and then plug charger into the mains
supply and switch on. The GREEN LED on the charger plug will light
up to indicate that charging is in progress.
3. When the battery is fully charged the RED LED will light up. Allow
approximately 20 hours for charging. When fully charged, switch off
the mains supply and unplug the charger. Remove the charger
adaptor (fig.3.1) from the lantern and seal the jack inlet. The lantern
may now be used.
4. Store the charger in a safe, dry location.
Notes: a) A fully charged battery will last for approximately 20 minutes.
b) There is no need to fully discharge the battery before recharging.
2.3.2. Vehicle plug
1. Ensure lantern is turned Off and then plug the 12 volt vehicle plug
adaptor (fig.4.1.) into the jack inlet on the lantern body. Stand the
lantern in a safe location ready to charge.
2. Insert plug into vehicle cigarette lighter socket. Allow approximately
20 hours for charging (there are no LED indicators).
3. When fully charged, unplug the adaptor from the vehicle socket and
from the lantern before turning the lantern on.
4. Store the adaptor in a safe, dry location.
NOTE: Charging the lantern from an 12 volt vehicle socket will drain
the vehicle battery.
1.3. ELECTRICAL SAFETY.
USE ONLYTHE SUPPLIED CHARGER PLUG FOR CONNECTING
LANTERN TO THE POWER SUPPLY.
ONLY USE THE SUPPLIED ADAPTOR FOR CONNECTING TO A
VEHICLE 12V SOCKET.
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WARNING! It is the users responsibility to read, understand and comply
with the following electrical instructions:
You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker)
should be incorporated in the main distribution board. We also recommend
that an RCD (Residual Current Device) is used with all electrical products,
particularly portable equipment which is plugged into an electrical supply not
protected by an RCCB.
You must also read and understand the following instructions concerning
electrical safety.
1.3.1. The Electricity At Work Act 1989 requires all portable electrical
appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.3.2. The Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical
safety, contact a qualified electrician.
1.3.3. You must ensure that you:
3Inspect the charger plug, cable and connector for wear and damage to
ensure items are safe before connecting to the mains power supply.
If worn or damaged DO NOT use.
3Check cables are always protected against short circuit and overload.
3Important: Check that the voltage marked on the charger plug is the
same as the power supply to be used.
3Uncoil the cable between charger and the lantern.
7DO NOT pull the charger plug from the mains socket by the lead.
7DO NOT use any other type of charger with this product.
7DO NOT place the connector into any area of the lantern except the
correct jack inlet socket.
7DO NOT try to take the charger plug apart.
7DO NOT use the charger plug to charge or power any other electrical item.
7DO NOT get the charger wet, or use in wet, damp conditions (for
indoor use only).
pWARNING! NEVER substitute a standard 13 amp 3 pin plug, or any
other type of plug, for the charger plug.
Cable extension reels. If a cable extension reel is used it should be fully
unwound before connection. A cable reel with an RCD fitted is recommended
since any product which is plugged into the cable reel will be protected.
fig. 1
fig. 2
AK435,AK436 - 1 - 070202
fig. 3
fig. 4
1
1