Sealey WD80 User manual

WHEEL REMOVAL/LIFTER TROLLEY 80KG WITH
QUICK LIFT
MODEL NO: WD80
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Always lower, centre and use slide bar and safety rod before attempting to move trolley.
9Only use the trolley on firm, level, unobstructed surfaces which are capable of supporting the trolley and wheel.
8DO NOT overload the trolley - maximum capacity is 80kg.
8DO NOT ride on the trolley.
8DO NOT use on tarmacadam. The trolley must only be used on a concrete surface.
9WD80 is fitted with locking castors, these are for use at the operator’s discretion and when the trolley is left unattended.
9Replace or repair damaged parts. Use only recommended parts. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use a qualified person to lubricate and maintain the trolley. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
WARNING! Failure to comply with these instructions may result in loss of load, damage to trolley or other property and/or personal injury.
WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that
may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be
applied by the operator.
2. INTRODUCTION
Long reach hydraulic mechanism. Quick Lift feature reduces the time and effort needed to raise arms to contact point. Steel
construction with friction mounted roller arms. Front and rear castors for easy manoeuvrability. Adjustable width, 300 or 360mm
between rollers, gives greater exibility. Supplied with safety bar to prevent wheel from tipping forward.
3. SPECIFICATION
4. ASSEMBLY
FIG.1 FIG.2
NOTE: Numbers in diagrams correspond to the item numbers on the parts diagram.
Refer to
instruction
manual
Wear
protective
gloves
Wear
protective
footwear
Original Language Version
© Jack Sealey Limited WD80 Issue 6 (H, 2, 3) 19/10/23
Model No: WD80
Maximum Lifting Capacity 80kg
Maximum Lifting Height: 930mm
Maximum Wheel Diameter: 22”
Minimum Wheel Diameter: 12’’
Roller Length: 280mm
Width Between Rollers: 300, 360mm
625

4.1. ASSEMBLING THE CASTOR BASE
4.1.1. Referring to fig.1, take one wheel beam (35) and attach a non-locking castor
(34) to the short wheel mounting plate using a locking washer (33) and nut
(32).
4.1.2. Attach a locking castor (36) to the long wheel mounting plate using a locking
washer (33) and nut (32). Attach the castors to the other wheel beam (35).
4.1.3. Take the supporting beam (41) and mount a wheel beam at either end of it
as shown below. Drop the ‘U’ channels at either end of the supporting beam
down over each wheel beam. Align the holes in the wheel beams with the
holes in the supporting beam and insert two bolts (37) at either side. Retain
the four bolts by attaching four nuts (6). Assembling the pump/column to the
castor base.
4.1.4. The pre-assembled pump and column unit is fixed to the supporting beam
using three pairs of fixings, two pairs in the horizontal plane and one pair in
the vertical plane.
4.1.5. Referring to fig.2, take the pre-assembled pump and column unit and slide it
onto the main support beam and up against the vertical plate welded to the
support beam. Align the holes in the pump block with the holes in the vertical
plate. Slide a spring washer (39) onto each socket cap bolt (26) and insert the
bolts through the plate and screw them finger tight into the pump block.
4.1.6. Slide a washer onto each long bolt (28) and insert the bolts horizontally
through the column bracket and all the way through the main support beam.
Secure the bolts finger tight only at this stage using using two spring washers
(39) and two nuts (25).
4.1.7. Slide a washer onto each long bolt (31) and insert the bolts vertically from
underneath, through the corners of the column bracket and all the way
through the main support beam. Secure the bolts on the top surface of the
beam using two spring washers (39) and two nuts.
4.1.8. Now progressively tighten all three pairs of fixings checking that the pump/
column remains vertical.
4.2. ASSEMBLING THE ROLLER SUPPORT
4.2.1. Referring to fig.3, take the roller support assembly and bolt it to the angled
plate at the base of the column using four socket cap bolts (20).
4.2.2. There are two mounting positions for the right hand roller. Choose the position
to suit the job in hand.
4.3. ASSEMBLING THE BRIDGE JOINT
4.3.1. Referring to fig.3, take the bridge joint (2) and push it onto the end of the
hydraulic ram so that channel walls lie either side of the lifting rod.
4.3.2. Slide the washer (4) onto the bolt (3) and insert the bolt through the channel
and through the lifting rod. Secure the bolt with a spring washer (5) and nut
(6). Insert the thumb screw (1) into the collar of the bridge joint and tighten
it.
4.4. ASSEMBLING THE SLIDE BAR AND SAFETY BAR
4.4.1. Referring to fig.3, take the safety rod (13) and insert the slide bar (14) into and
through the collar at the top of the safety bar. Insert the threaded end of the
slide bar into slider tube (10). Move the assembly up the lifting rod and lock it
in the required place by turning the knob at the end of the slide bar clockwise
until it is tight. Insert the wing bolt (12) into the safety rod collar. Move the
safety rod along the slide bar to the required position and tighten the wing nut.
5. OPERATION
5.1. Remove the transit plug at the back of the hydraulic unit between the handles
and replace it with the vent valve supplied. See fig.4.
5.2. Set the position of the right hand roller to suit the size of wheel to be removed
/ installed. See fig.3.
5.3. LIFTING - Raise the roller assembly by pumping the foot pedal up and down
through its full stroke until it reaches the correct height. Centre the trolley
around the wheel, as close in as possible. When the wheel has been released
from the vehicle and is resting on the rollers move the trolley out from the
vehicle and adjust the slide bar and safety rod to retain the wheel before
lowering it. See fig.5.
5.4. LOWERING - The release valve is spring loaded shut. The speed of lowering
is dependent on how far you open the valve. Turn the valve anti-clockwise,
against spring load, for controlled lowering of the roller assembly.
5.5. TRANSPORTATION - Before moving a laden trolley ensure that the wheel
is centred on the rollers and adjust the slide bar and safety rod to retain the
wheel. Ensure that the roller assembly is fully lowered before moving a wheel.
Original Language Version
© Jack Sealey Limited WD80 Issue 6 (H, 2, 3) 19/10/23
FIG.3
FIG.4
FIG.5

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
6. MAINTENANCE
Daily: Check for damage and oil leaks.
Monthly: Oil moving parts.
Check for abnormal wear and tear.
With roller assembly at lowest point, check hydraulic oil level by removing vent valve. Top up, or allow to drain, as necessary. Replace
vent valve.
6.1. To maintain peak performance of the wheel lift, periodically bleed the hydraulic system. Open the release valve by turning it anti-clockwise,
against spring pressure, and hold it open whilst pumping the foot pedal four or five times. Allow release valve to close.
7. TROUBLESHOOTING
7.1. Roller assembly does not reach full height - low oil level, check and fill. Bleed system as described in 6.1.
7.2. Pump ineffective - oil level too high, check and drain.
Original Language Version
© Jack Sealey Limited WD80 Issue 6 (H, 2, 3) 19/10/23
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste.All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.