Sealey GSS1515 User manual

INSTRUCTIONS FOR:
GALVANIZED STEEL SHED
MODEL No: GSS1515
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
WARNING! Ensure Health & Safety, local authority, and general workshop practice
regulations are adhered to when building this shed.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Keep children and unauthorised persons away from the working area.
DO NOT use the shed for any purpose other than that for which it is designed.
Use appropriate safety clothing including eye protection.
Note! The assembly of this product will require assistance.
Before commencing the assembly, we recommend that you read the instructions thoroughly. Your
new shed comes with all the holes pre drilled to make for fast easy assembly. We recommend
that you assemble the shed using a trestle table or sawhorses and planks. This will ensure that
you are working off the ground and make it easier for you. Assembly is a two person job and
should not be attempted in windy conditions.
Step 1: Check all parts against the component list.
Step 2: Assemble rear wall panels.
Step 3: Assemble side wall panels.
Step 4: Assemble front wall panel.
Step 5: Assemble roof panel.
Step 6: Assemble door.
Step 7: Fit the panels together.
Concrete Slab: It is recommended that your new shed is secured to a concrete slab as per the
specications in this manual.

Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm
thick and you use builders plastic and F52 reinforcing mesh. We recommend that you make your
slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm edge
around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that
rain water can be drained away from your shed.

Tools Required:

Step 1：Check all parts against the component list
Lay out all parts with number facing outwards and check off against parts list
Picture Description Component Location Part
No. QTY Check
Sheet Sheet 2057x770 zinc-
left rear wall 6L 1
Sheet Sheet 2057x770 zinc-
right
rear wall 6R 1
Sheet Sheet 1977-2057x770
zinc-left side wall 7L 1
Sheet Sheet 1977-2057x770
zinc-right side wall 7R 1
Sheet Sheet 1900-1980x770
zinc-left side wall 2L' 1
Sheet Sheet 1900-1980x770
zinc-right side wall 2R' 1
Sheet Sheet1600x770 zinc roof 8 2
Sheet Sheet 1900x708 zinc front 4 1
Door Sheet 1845x770 zinc door 5R 1
Channel channel 1508 zinc roof 20A 4
Channel channel 1508 zinc rear wall 20B 1
Channel channel 1508 zinc rear wall 20C 1
Channel channel 1508 zinc front 20D 1

Channel channel 1508 zinc front 20E 1
Channel channel 1515 zinc side wall 25 2
Channel channel 1898 zinc front 22 1
Channel channel 775 zinc front 23 1
Channel channel 1458 zinc rear wall
side wall 31 3
Channel channel 674 zinc front 33R 1
Jamb jamb 1898 white front 41A 1
Jamb jamb 1898 white front 41B 1
Jamb jamb 775 white front 42 1
Lip lip 1601 zinc roof 51 2
FITTINGS PACK
Picture Component QTY Picture Component QTY
Self tapping
screws(10mm) 140
Self tapping
screws(16mm)
10
4*10mm Rivet 12 3*10mm Rivet 6
Pad bolt 1 Keeper 1
Bracket 8 M8*18m/m Hexagonal bolt 8
M8 Hexagonal Nut 8 Mid wall brace bracket 3
Self tapper safety cover 25 Channel safety cover
(L type) 1
Channel safety cover
(R type) 1Rawl bolt 8
In the unlikely event that you nd you are missing a part, please contact your Sealey dealer.

Shed Overview

Step 2: Assemble rear wall panels.
You will nd it easier to assemble your shed using sawhorses with timber studs attached ( timber
needs to be the same length as the shed ( 1.5 M ) or alternatively, a trestle table.
Place 6R and 6L the sheeting on your work table and join together with the self tapping screws
per the diagram.
Now t 20B top channel and 20C bottom channel to the sheeting by tapping it in (diagram A)
or sliding it in. (diagram B) Note that the small lip of the channel is always facing out. This is to
ensure that rain water can not build up inside your shed.

Now t 31 mid wall channel to the sheeting and position it using the self tapping screws. Please
note that the groove should face downwards. Position the top and bottom channels using the self
tapping screws as well.

Step 3: Assemble side wall panels
Place 2R’ and 7R the sheeting on your work table and tap or slide in 25 top channel and 20A
bottom channel. Fix and position the 31 mid wall channel using the self tapping screws. Fix 20A
the bottom channel by the self tapping screws but not 25 the top channel in this stage. Note that
the small lip of the channel is always facing out. This is to ensure that rain water can not build up
inside your shed. Repeat the same steps for 2L’ and 7L’ the other side wall.

Step 4: Assemble the roof panel.
Place 8 and 8 the sheeting on your work table and join together with the self tapping screws per
the diagram.
Now tap or slide in 20A and 20A the channels to the sheeting and x them using the self tapping
screws.
Now t 51 and 51 side lips to the sheeting and x them using the self tapping screws.

Step 5: Assemble the front wall panel and front door.
Place 4 the sheeting on the work table. Fit 20D the top channel, 20E the bottom channel 41B the
jamb (There are pre-drilled holes for next step on both 4 and 41B and must be aligned.) and 33R
the mid wall channel to the sheeting and x them using the self tapping screws. (Not those with
cross mark in this stage)
Fit the 41A the jamb, 42 the jamb and 23 the bottom channel in following and x them using the
self tapping screws. (Not those with cross mark in this stage) Be aware of the joint details per the
diagrams. (Diagram B is as the same as diagram A.)

Step 6: Assemble the front wall panel and front door.
Fit 5R the pre-assembled door to the front wall panel per the diagram. Use riveter to x the door
into the pre-drilled holes. Fix 70 the pad bolt (but NOT its keeper in this stage) to the pre-drilled
holes and rivet or self tapping screws as required.

Step 7: Fit the panels together.
Attach the side walls to the back wall, then the front wall, then the roof. Fix all the components
using the self tapping screws. Fix 71 the pad bolt keeper with rivets or screws as required.
For greater security t rivets as below.

RAWL BOLT
Now t the bolt down kit per the diagram. Strengthen your mid wall brace by applying 72 the mid
wall brace bracket on each corner.

Apply channel safety cover Ltype on channel 32 and Rtype on channel 33R.
Apply the self-tapper covers on the screws xed on the wall to prevent accidental injuries.

Sealey sheds are weatherproof, however, heavy winds with driving rain could cause your shed to
leak. Condensation will also occur in some weather conditions such as extreme heat or cold. We
would recommend the use of a waterproof sealant to help seal around all joins and wherever you
feel that water may get in under these extreme conditions.
Shed is not to be used to store corrosive substances or as a chemical store.
If required, the door can be assembled on the opposite side. Align the door with the edge and
drill new holes. Remove the pin from the hinge and reverse it before assembling the door. Fill the
old pre-drilled holes with rivets if required. Perform the same procedure for the pad lock.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version GSS1515 Issue: 1 - 24/05/10