Sealey AK436.V2 User manual

INSTRUCTIONS FOR:
RECHARGEABLE SPOTLIGHT
3,000,000 CANDLE POWER
Model: AK436.V2
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product
will, if used according to these instructions and properly maintained, give you years of
trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE
THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE
FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. GENERAL
Ensure the spotlight is correctly charged before initial use.
When fully charged, spotlight must not be used continuously for more
than 20 minutes. To do so may damage the spotlight.
WARNING! The lens becomes very hot during operation.
 DO NOT cover or block the lens during use.
 DO NOT turn the spotlight on when it is being re-charged.
 DO NOT shine directly into your, other person’s or animal’s eyes.
 DO NOT stand the spotlight near any surface or item that may be
adversely effected by the heat emitted by the lens.
 DO NOT allow children to use the spotlight.
 DO NOT handle or move the spotlight whilst it is being charged.
 DO NOT use the spotlight if you suspect that the battery or the
spotlight casing is damaged.
 DO NOT handle the bulb with your fingers. Use a soft lint-free cloth.
Ensure that correctly rated battery and bulb are used for replacements.
When not in use store the spotlight in a safe, dry, childproof location.
NOTE: It is our policy to continually improve products and as such we reserve
the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which
will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us
on 01284 757525 and leave your full name and address, including postcode.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
Rechargeable Spotlight
Model: AK436.V2
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
2002/95/EC RoHS Directive
2002/96/EC WEEE Directive
9th January 2008
Declaration of Conformity
Signed by Mark Sweetman
We, the sole importer into the UK, declare that the product listed here is in
conformity with the following standards and directives. The construction file
for this product is held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
AK436.V2 - 1 - 070108
1.2. BATTERY SAFETY
DANGER! BE AWARE, LEAD-ACID BATTERIES MAY BE DANGEROUS
IF NOT HANDLED WITH CARE AND ACCORDING TO THESE
INSTRUCTIONS.,
Before exposing the battery for replacement, remove personal metallic
items such as rings, bracelets, necklaces and watches. A lead-acid
battery can produce a short-circuit current high enough to weld a ring
to metal, which would cause severe burns.
 DO NOT smoke or allow a spark or flame in the vicinity of battery.
Ensure the charger is switched off and disconnected from the
spotlight before attempting to open the lamp unit.
If the battery or wire terminals are corroded or dirty, clean them before
replacing battery.
 DO NOT disassemble the battery for any reason.
WARNING! DO NOT allow metal tools to touch both battery terminals
simultaneously. Arcing or short circuit will result.
 DO NOT allow battery wires to touch each other or to make contact
with any other metallic part.
DO NOT cross-connect wires to the battery as this will damage the unit.
Ensure positive (+) (RED) is to positive and negative (-) (BLACK) is to
negative.
DO NOT leave battery in a discharged state, recharge battery immediately.
If the lantern is not in use, recharge the battery every three months.
Dispose of the old battery in accordance with local authority battery
regulations. DO NOT dispose of with regular refuse.
3.1. CHANGING THE SPOTLIGHT BULB
WARNING! Ensure the spotlight is turned off and the lens has cooled
prior to changing the bulb.
1. Undo the spotlight hood (fig.1.H) by turning it anti-clockwise.
2. Carefully lift the reflector assembly revealing the spring clip (fig.5.1)
and the cable connector (fig.5.2).
3. Disconnect cable (fig.5.3).
4. Squeeze the two ends of the spring clip together and remove the
spring clip (fig.5.1).
5. If unable to remove bulb, first remove screw and nut (fig.5.5)
6. Pull bulb (fig.5.4) outward from the reflector.
7. Hold the new bulb with a lint free cloth, (do not handle the bulb),
and install by reversing the above procedure.
WARNING! Beware of causing a short circuit.
3. MAINTENANCE
fig.5
01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
3.2. CHANGING THE BATTERY
WARNING! Ensure you read, understand and apply safety
instructions relating to the battery before changing.
1. Undo the spotlight hood (fig.1.H) by turning it anti-clockwise.
2. Carefully lift the hood and reflector assembly.
3. Remove the screws holding the printed circuit board (fig.6.3)
4. Disconnect the red and black battery terminal wires removing
the black negative wire first (fig.6.2a,2b).
5. Undo the four battery cover retaining screws (fig.6.1).
6. Carefully raise the battery cover.
WARNING! Beware of causing a short circuit.
7. Carefully remove the battery.
8. Replace with genuine Sealey battery and install by reversing the
above procedure.
Note: Take care not to pinch or incorrectly connect any wires.
9. Dispose of old battery in accordance with local authority battery
regulations. DO NOT dispose of with regular refuse.
fig.6
1
2
3
5
4
PARTS LIST FOR AK436.V2 RECHARGEABLE SPOTLIGHT
Part No Description
AK436.V2-B Bulb
AK436.V2-BAT Battery 6V 5Ah
AK436.V2-C Mains Charger
AK436.V2-CC Car Charger

2. INTRODUCTION & OPERATION
2.1. INTRODUCTION
Weatherproof composite spotlight with swivel handle feature allowing pistol
grip or carry handle operation. Integral foot doubles as carry handle when
used in pistol grip mode. Ø130mm Lens with halogen bulb produces
3-million candle power of intense white light, suitable for a variety of
industrial, domestic and leisure applications. Supplied with sealed 6Volt 5Ah
battery, in-vehicle charger and 230 - 9 Volt battery charger pack.
Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 000 000 candle power
Lens Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130mm
Cell Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6V - 5.0Ah Rechargeable
2.2. OPERATION
WARNING! Ensure you read and understand safety instructions
before use.
Reminder: These spotlights are designed for intermittent use only.
Continuous use may damage the unit.
1. Charge the battery before use. IMPORTANT: Turn off spotlight
while charging. Failure to do so will damage the charger plug/
vehicle plug.
2. Turn spotlight ‘On’ and ‘Off’ by the switch on the main body.
3. To use as shown in fig.1, press locking button (fig.1.1) and rotate
the handle (fig.1.2) anti-clockwise, to grip position.
fig.2 shows the arrangement for standing the spotlight on a
surface, using the adjustable support.
2.3. BATTERY CHARGING
WARNING! Ensure you read, understand and apply safety
instructions relating to the battery and charger before use.
2.3.1. Charger plug
1. Plug the charger adaptor (fig.3) into the jack inlet on the spotlight
body (fig.2.1) and stand the spotlight in a safe location ready to
charge.
2. Ensure the spotlight is turned ‘Off’ and then plug charger into the
mains supply.
3. Allow approximately 15 hours for the battery to charge.
When fully charged, switch off the mains supply and unplug the
charger. Remove the charger adaptor (fig.3) from the spotlight and
seal the jack inlet. The spotlight may now be used.
4. Store the charger in a safe, dry location.
Notes: a) A fully charged battery will last for approximately 50 minutes
b) Do not let the battery fully discharge.
2.3.2. Vehicle plug
1. Ensure spotlight is turned ‘Off’ and then plug the 12 volt vehicle
plug adaptor (fig.4.) into the jack inlet on the spotlight body (fig.2.1).
Stand the spotlight in a safe location ready to charge.
2. Insert plug into vehicle cigarette lighter socket. Allow approximately
12 hours for the battery to charge.
3. When fully charged, unplug the adaptor from the vehicle socket and
from the spotlight before turning the spotlight on.
4. Store the adaptor in a safe, dry location.
NOTE: Charging the spotlight from an 12 volt vehicle socket will drain
the vehicle battery, unless the engine is running.
1.3. ELECTRICAL SAFETY.
USE ONLY THE SUPPLIED CHARGER PLUG FOR CONNECTING
SPOTLIGHT TO THE POWER SUPPLY.
ONLY USE THE SUPPLIED ADAPTOR FOR CONNECTING TO A VEHICLE
12V SOCKET.
WARNING! It is the user’s responsibility to read, understand and comply
with the following electrical instructions with respect to the charger plug:
You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker)
should be incorporated in the main distribution board. We also recommend
that an RCD (Residual Current Device) is used with all electrical products,
particularly portable equipment which is plugged into an electrical supply not
protected by an RCCB.
You must also read and understand the following instructions concerning
electrical safety.
1.3.1. The Electricity At Work Act 1989 requires all portable electrical
appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.3.2. The Health & Safety at Work Act 1974 makes owners of electrical
appliances responsible for the safe condition of the appliance and the safety
of the appliance operator.
If in any doubt about electrical safety, contact a qualified electrician.
1.3.3. You must ensure that you:
Inspect the charger plug, cable and connector for wear and damage to
ensure items are safe before connecting to the mains power supply.
If worn or damaged DO NOT use.
Check cables are always protected against short circuit and overload.
Important: Check that the voltage marked on the charger plug is the
same as the power supply to be used.
Uncoil the cable between charger and the spotlight.
 DO NOT pull the charger plug from the mains socket by the lead.
 DO NOT use any other type of charger with this product.
 DO NOT place the connector into any area of the spotlight except the
correct jack inlet socket.
 DO NOT try to take the charger plug apart.
 DO NOT use the charger plug to charge or power any other electrical
item.
 DO NOT get the charger wet, or use in wet, damp conditions (for indoor
use only).
 WARNING!NEVER substitute a standard 13 amp 3 pin plug, or any
other type of plug, for the charger plug.
fig.1
AK436.V2 - 1 - 070108
1
fig.4
fig.3
fig.2
1
2
1
H