Seamark ZM ZM-R380B User manual
NO.：ZM-SMS-03-02
Address: Building A, 4th Floor, Donghua Industrial Park, Sanwei Section,
Bao'an Road, Bao'an, Shenzhen, China
Telephone 0755-29929955 29929956 Fax0755-
29929953
Http://www.szzhuomao.com E-mail:bga29929955@126.com
深圳市卓茂科技有限公司
SHENZHEN ZHUOMAO TECHNOLOGY CO., LTD.
BGA Rework Station ZM-R380B
Manual
- 1 -
Preface
Shenzhen ZhuoMao Technology Co., Ltd. is a high-tech enterprise
involved in research, development, production and marketing. Since its
establishment, with strong technical force, faithful business philosophy, a
sound sales network, comprehensive and thoughtful after-sales service,
through the absorption and the introduction of foreign advanced
technology, we improved ourselves and won customers trust & supports
in the field of BGA rework systems and peripheral auxiliary equipment.
Company's product are sold in most cities in China and exported to
Japan, South Korea, North Africa, Vietnam, Southeast Asia, the Middle
East, Europe and the United States etc. We got a strong vitality and
higher visibility in the same industry. Our company will continue
adhering to the idea of "profession, innovation and integrity", to provide
our customers with more efficient high-quality and convenient services!
Your smile is always Zhuomao’s constant pursuit.
● Thank you so much for choosing BGA rework station ZM-R380C of
Shenzhen ZhuoMao Technology Co., Ltd.
● Before you operate the machine, please read the manual book
carefully to make sure of the safety and Superior performance of the
machine.
● As technology continues to update, Zhuo Mao Technology Co., Ltd.
has the right to modify specifications of the product before notice.
● Please take care of the accessories of the machine.
● If you have any doubt and special requirements of this equipment,
you may contact with our company at any time.
● The Company reserves the final right to interpret the Manual.
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Contents
1st 、 Introduction Features ………………………………………… 3
2nd 、installation ………………………………………………3
3rd 、Product specifications and technical parameters …………………4
4th 、Introduce of the main structure ………………………………… 5
1Structure description …………………………………………… 5
2Features …………………………………………………… 5
5th 、procedures Installation and operation ………………………… 6
(1) Upper temperature settings ………………………………… 6
2use of an external computer ………………………………… 18
3operation …………………………………………………… 20
6th 、Reballing process ……………………………………… 21
7th 、Equipment repair and maintenance …………………………… 23
(1) Replacement of the upper heating wire ……………………… 23
(2) Replacement of the lower heating plate ……………………… 24
(3) Maintenance ………………………………………………… 24
8th 、precautions …………………………………………… 25
Normal BGA welding and disordering parameters ………………… 26
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1st、 Features
1. Choose imported high-precision materials (temperature sensor, PLC,
heater) to control the BGA desoldering & soldering procedures
precisely.
2. The Top (hot-air) & bottom (IR) heaters heat independently, and it can
set up 8 rising temperature segments and 8 constant temperature
segments to control. It can save 10 groups of temperature curves at the
same time.
3. This machine can be connected to a computer to be controlled more
conveniently with a built-in PC serial port and proprietary software
attached to it.
4. Choose imported high-precision thermocouple to detect top/bottom
temperature precisely.
5. Top & bottom heating can be controlled independently by the
temperature graphs. A cross-flow fan cools rapidly to protect the PCB
from deformation when welding.
6. After finishing desoldering & soldering, there is an alarming. The
machine is equipped with a vacuum suction pen to facilitate the
removing of BGA after desoldering.
7. Use a V-groove equipped with a flexible fixture for PCB positioning to
protect the PCB.
8. For large thermal capacity of PCB or other high-temperature and
- 4 -
lead-free welding requirements, all can be handled easily.
2nd 、Installation
1、Be away from flammable, explosive, corrosive gas or liquid.
2、Avoid damp places, the air humidity is less than 90%.
3、Temperature -10 ℃ ~ 40 ℃, avoid direct sunlight, prolonged sun
exposure.
4、No dust, fibers and metal particles floating in the operational
environment.
5、The place of installation needs to be flat, solid, no vibration.
6、Place heavy objects on the body are strictly prohibited.
7、Avoid the affection of direct airflow, such as air-conditioners, heaters
or fans.
8、The back of rework station should be reserved 30CM for heat
dissipation.
9、The placing table (900 × 900 mm) be flat, the relative level of a height
750 ~ 850 mm.
10、Distribute wiring must be handled by a qualified professional
technician, the main line is 1.5 square feet. Equipment must be well
grounded.
11、Switch off the power after use, Power must be disabled if a long-term
no need.
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3th 、Specifications
1、Power : 220V±10％ VAC 50/60 Hz;
2、 Total power: 3.25KW Max;
3、Heater power: The upper heater 0.8KW; the bottom IR heater 2.4KW;
4、Temperature control: K-type thermocouple of high closed-loop control:
Upper and lower parts independently measured;
Temperature precision is within ±3 degree.
5、Positioning mode: V-groove PCB positioning.
6、PCB size: 310×300mm Max 42×42 mm Min
7、Dimension:445×430×600mm
8、Weight: About 25kg
9、Exterior color: Black
4th 、main structure description
1、structure description
P
PL
P
- 6 -
2、function description
NO.
NAME FUNCTION USE METHOD
1 Y-axis adjust
handle
Adjust the top heater
right and left /
2 Z-axis adjust
handle
Adjust the top heater up
and down /
3 Heating group Heating the BGA from
top
Adjust by Z-axis
handle
4 nozzle Focus on the BGA
surface /
5 Lower
thermometer
Feedback the true
information /
6 PCB splint Support the PCB board /
7 Lower heating
plate
Heating the BGA from
bottom /
8 Lower heat
box
Assembly, protect the
heating plate /
9 nameplate Information identifying
the machine /
10 Power switch Control power on and off
/
11 Cooling
system
Cool the PCB board
after heating
Auto activated after
heating
12
PCB supporter
Stop the PCB board from
distorting
Adjust the height of
the screw
13 PLC Control the top
temperature
According to the
manual
- 7 -
14 Lower
Thermostat
Control the lower
temperature
According to the
manual
15 Top hot-air
adjust Adjust the top air flow Turn left and right to
adjust
16 start To start the machine Press 5 seconds to
start it
17 stop Stop the machine during
working
Press 5 seconds to
stop it
18 Cooling
manual/Auto
Switch cooling manual
and automatic /
5th 、Program setting and operating instructions
(1)、Top temperature Program setting:
1、Thermostat button interface and Features introduction
1110
123456
7
9
PV
SV
B I P
PV410
PTN
PUN
PRO STEP
AT
OUT1 OUT2
AL1
SV
MAN
MV
COM
EV
AUTO
HAND
PAR
SET
DISP
SELE
SET
PROG
RUN
PROG
PTN
8
PV410
- 8 -
NO.
item explain
SET
PAR
parameter setup key
HAND
AUTO
Auto / Hand switching button
Number increase
1
Number decrease
PIN
Curve group number increase
PROG
PUN
Run/stop button for curve running
PROG
SET
curves program parameter setting button
2
PROG
DISP
Display select
OUT1 Output 1 indicator
3
OUT2 Output 2 indicator
4 STEP Curve program segment NO. Display, showing
the running NO. of the curve procedure
5 PROFILE
curves Procedures monitoring light, when
running up of the slope section, it will display
"/", when running in the platform section, it will
display "-", when running down of the slope
segment, it will display "\".
6 PIN Curve program number display, display curve
program number
OP3 3rd Output indicator
AT PID self-tuning indicator
7
RUN Curve Running indicator
8 PV window
Show measured values
- 9 -
9
SV/MV/EV
window
Display settings, the output value or run the
remainder of section, press DISP SELECT key,
it will show display items switch
SV Setting indicator, lower display shows the set
value, the indicator will be lit
MV Output indicator, lower display shows the value,
the indicator will be lit
10
EV Outside test light, lower display shows the set
value, this indicator will light up
AL1 1st alarm indicator
MAN Manual control indicator ----when you use the
manual control, the indicator light
11
COM when sending data the indicator light
2、Setting process
First turn on the power supply, choose the number for saving the
temperature profile: (set groups) press PTN button (can save 10 groups
temperature profiles), Press PTN groups will be changed (1, 2, 3, 4, 5,
and 0) choose one of them for temperature profiles (We take 1st group for
example)
PV
SV
PIN
PV410
RUN
STEP
PRO
COM
MV MAN
SV AL1
OUT1 OUT2
DISP
SET
PROG
RUN
PIN
AUTO
HAND
PAR
SET
Bip
1
EV
- 10 -
1、Slope setting (r) (Per second increase in temperature)
Press SET button enter into temperature curve,r1 stands for slope
the temperature will rise at the speed of 3℃ in one second 3.00
stands for 3℃/second, press number increase button to adjust. Press
PAR button enter next step.
PV
SV
PIN
PV410
RUN
STEP
PRO
EV COM
MV MAN
SV AL1
OUT1 OUT2
DISP
SET
PROG
RUN
PIN
AUTO
HAND
PAR
SET
Bip
r1
3.00
1
2、 Temperature setting (L)(as following picture)
Press number increase button to adjust,L1 means that this is the
temperature for segment1(L2 means that the temperature for
segment 2, and so on),160 stands for preheating temperature 160℃.
Press PAR button for confirming and enter to next step.
PV
SV
PIN
PV410
RUN
STEP
PRO
MV MAN
SV AL1
OUT1 OUT2
DISP
SET
PROG
RUN
PIN
AUTO
HAND
PAR
SET
Bip
L1
160.00
1
COM
EV
3、Time setting (d)as pictured
- 11 -
SV
SET
PAR
SET
PAR
SET
PAR
D1 stands for the time how long the temperature stays at this stage.
(30 means that when the temperature reach 160℃, it will last 30
seconds.) Press number increase button to adjust. Press PAR button
for confirmation and enter to next step.
PV
SV
PIN
PV410
RUN
STEP
PRO
EV COM
MV MAN
SV AL1
OUT1 OUT2
DISP
SET
PROG
RUN
PIN
AUTO
HAND
PAR
SET
Bip
d1
30
1
Remarks The remaining seven-segment temperature settings are
same as above exactly. If you do not need so many segments, then no
need to set. For example, if you just need 6 segments, then after you
finished segment 6 setting, then you can press button enter
into segment 7 setting, press button until button
show END. Press button, it will show the picture as following.
(It means that setting finished. This function is the highest temperature
limit, you cannot change Hb 300), press again to confirm.
- 12 -
1
300
Hb
Bip
SET
PAR
HAND
AUTO
PIN
RUN
PROG
SET
DISP
OUT2OUT1
AL1SV
MANMV
PRO STEP
RUN
PV410
PIN
SV
PV
EV COM
REX--C10 temperature controller:
Thermostatic control adopts REX--C10 temperature controller.
S E T
P V
S V
RKC
s h o w a c tu a l te m p e ra tu re
s e t
REX-C10
u p
d o w n
m o v e
s h o w s e ttin g
te m p e r a tu re
Hold down the adjustment button for 5-6 seconds, then the
setting of the temperature a bit flash, press numerical increase
(decrease) key to change. And then move button to move the
modified adjusted value of 10, and finally to 100, after finished,
press the SET to confirm.
- 13 -
AT
OUT2
OUT1
ALM
SET
REX-C10RKC
SV
PV
(2)、 the use of an external computer
The device can connect with an external computer, you can
observe two temperature curves of the head of internal heating wire
and external measurement of galvanic through the computer
interface, and you also can set the temperature, time and other
parameters through the computer, but also can achieve data transfer
between computer and instrument, store many curves and facilitate
to print out. (Note: This feature is limited to the upper heating
control)
Statement: the related temperature parameters of the equipment can
be set-up and stored completely through the instrument age, but in
order to set the temperature more user-friendly, more intuitive, and
easy to store, and print the temperature curve, our company
specially developed this software！
- 14 -
1、 Software Install
1、 Lowest requirement of computer configuration for software
installment
a. CPUP Ⅲ 800
b. Memory128M
c. display card: 4M
d. driver: CD ROM
e. Serial Communication Interface
2、 Software Installation，
a Put the video into the video driver, open CD driver ，
run“V2.08setup” appear language select. Choose” English” and
Click “Next” to enter Picture
- 15 -
Figure1
Figure2
b ClickNextto enter Picture 2
c After enter “Picture 2”，clickNext button，enter Picture 3
d ClickNext，enter Picture 4
e ClickNext，enter Picture 5
f ClickInstall，enter Picture 6，start installing.
g ClickFinish，finish installing process.
- 16 -
Figure3
Figure4
- 17 -
Figure5
Figure6
- 18 -
Figure7
2、Using of software
1Connect the computer series port and machine communication port
with the enclosed date cable.
2Turn on the power of the equipment.
3、Click Zhuomao reworker.lnk on the desktop，enter into temperature
curve recorder system interfacepicture 10
4)、Set the temperature, time, slope parameter for every segment.
a ClickProfiles setting，the interface will enter into (Picture 9)，
according to “welding BGA” and solder ball to set the parameter for
each segment. And for specific date and operating parameters, please
- 19 -
refer for the construction book.
b Note 1This software is for showing the temperature curve and
recorder, the software does not have the motion control functions,
for the movement of the machine need manual adjustment.
c Note 2The related temperature profiles, you can set through the
meter on the machine. However, in order to facilitate the users for
temperature setting, in particular for the temperature curve showing,
save and print, so we develop and expand this software.
5、Click download Controller” ，so the temperature for just setting
can be down load to the programmable controller.
6、Fix the nozzle according to the BGA chip, pay attention to the top
heater work normal or not; if not, stop heating, and check what the
problem is. Otherwise it will damage the heating wire easily as the
high temperature.
7、Fix the PCB board on the PCB pallet, and make the heating part
just below the nozzle.
8、Adjust Z-axis and Y-axis to make the nozzle on the top of the
heating part, the height between them is 2～5mm.(Figure 8)
9、ClickRun/Stop，the machine will carry out heating motion.
10、At this time you can see the temperature curve.(Figure 9)
11、Curve 1GreenshowsThe actual measurement of heater
temperature
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