Sears CRAFTSMAN 390.269152 User manual

OWNER’S
MANUAL
MODEL NO.
390.269152
CAUTION:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Save This Manual For
Future Reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
• Safety Instructions
• Installation
• Operation
• Maintenace
• Repair Parts
PRINTED IN U.S.A.
PORTABLE UTILITY PUMP
®
Form No. F642-05001 (4/22/05)
629 0405
IN
OUT
512 0405
IN
OUT
Pump out a flooded basement.
Empty a clogged sink or tub.

2
CONTENTS
INTRODUCTION/WARRANTY .........................................2
SAFETY..............................................................................2
INSTALLATION...............................................................3-4
OPERATION ......................................................................4
MAINTENANCE ..............................................................4-5
PARTS................................................................................5
INTRODUCTION
Please read our instructions before you install and use your
new pump; this will help you obtain full value and good ser-
vice from it. It will also help you avoid needless service costs
that result from causes we cannot control and cannot cover
in our warranty.
READ AND FOLLOW
SAFETY INSTRUCTIONS!
Carefully read and follow all safety instructions in
this manual or on pump.
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the
following signal words and be alert to the potential for per-
sonal injury!
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause se-
rious personal injury, death or major property damage if
ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
The word NOTICE indicates special instructions which are
important but not related to hazards.
1. To avoid risk of serious bodily injury and property dam-
age, read safety instructions carefully before installing
pump.
2. Follow local and/or national plumbing and electrical
codes when installing pump.
Use this pump only on a 115 volt circuit.
Pump is equipped with an approved
3-conductor cord and 3-prong, grounding-
type plug. To reduce the risk of electric shock, con-
nect it to a properly grounded, grounding-type
receptacle.
Do not operate the pump continuouisly at a discharge
pressure of more than 12 psi (83 kPa) or discharge lift of
more than 28’ (8.5 M), as the motor will exceed the nor-
mal safe operating temperature and may heat to 180° -
190° F (82° C - 88° C).
INSPECTION
This pump was thoroughly inspected, tested, and packaged
before shipment. Report any damage immediately to the
store where it was purchased.
Hazardous
voltage
Discharge Height in Feet Above Pumping Level
Model 3 10 15 20 30 40
390.269152 5.5 5.0 4.6 4.0 2.5 1.0
}GPM
PERFORMANCE
ONE YEAR FULL WARRANTY
Provided that it is installed and operated according to the owner’s manual instructions, if this pump fails due to a
defect in material or workmanship within one year from the date of purchase, it will be replaced or repaired free
of charge.
Warranty service is available by returning this product to place of purchase for replacement, or by calling
1-800-4-MY-HOME®to arrange for repair.
This warranty is VOID if this pump is used for commercial or rental purposes.
Sears is not liable for loss or damage to property, nor for any incidental or consequential loss or expense from
property damage, that results directly or indirectly from the use of this product.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

INSTALLATION
OIL THE PUMP
Oil the pump with 1/2 tablespoon food grade mineral or veg-
etable oil with each use. Pour the oil in the ‘IN’ port. Three
1/2 tablespoon oil packets are included.
NOTICE: The pump depends on the liquid being pumped
for lubrication.
DO NOT RUN THE PUMP DRY!
If the pump does not start to move water in 30 seconds or
less, recheck the installation and plumbing.
Mount the pump solidly on a stable platform.
USE 1/2” HOSE (or larger)
Use a reinforced hose on the inlet. The pump should be less
than 10’ above and less than 25’ to one side of the water
source. Make the outlet hose as short as possible - 25’ or less.
Check the washer in the inlet fitting to make sure it is air-
tight. If this joint leaks air, the pump will not operate.
KEEP THE HOSES AS
STRAIGHT AS POSSIBLE
To reduce friction, do not coil or kink the hoses. When
pumping from a well or stream, raise the inlet hose a few
inches off the bottom to avoid sucking in sand, silt or peb-
bles (which can disable the impeller). Install a strainer or the
Pud-L-Scoop(tm) to protect the pump from large solids .
NOTICE: Attach the Pud-L-Scoop(tm) to the end of the inlet
line and place it in at least 1/2” of water at the lowest point
to be pumped. Be sure all connections are air tight.
INLET HOSE GOES IN THE WATER;
OUTLET HOSE STAYS OUT OF THE
WATER. MOTOR MUST STAY DRY
Make sure all inlet connections are tight (no air leaks) and
the inlet hose is in the water. Make sure the end of the out-
let hose is not under water. If the outlet is under water, the
pump may not work.
Plug the cord into a 3-wire, 115 volt, 60 Hz, grounded A.C.
outlet.
You should get water in 30 seconds or less. If not, add more
oil and repeat the process. If your pump does not prime on
the second try, check the impeller and the inside of the
pump head for wear. Replace as needed.
3
IN
IN
Oil
4836 0205
Do Not Run Pump Dry!
STEP 1
No kinks! No Coils!
Straight
Hose!
4838 0205
STEP 3
IN
Water IN
Water OUT
Outlet Hose
Plug in pump to start it.
NOTE: If you don’t get water in
30 seconds or less, add more oil
and repeat the process.
See Step 1.
Inlet Hose
STEP 4
IN
OUT
1/2" or Larger
Outlet Hose
4837A 0205
Water OUT
Water IN
1/2" or Larger
Reinforced
Inlet Hose
STEP 2

INSTALLATION / MAINTENANCE
In rare cases you may need to prime the pump. To prime it,
fill the suction hose with water, put it back in the water
source, and start the pump.
The motor must have air circulation around it for proper
cooling. This pump will lift water 12’; trying to lift water
more than 12’ can cause the motor to run hot. The motor
has a thermal overload which will stop it if it gets too hot. If
the motor stops, allow it to cool for 30 minutes before try-
ing to start it again.
UNPLUG THE PUMP
Unplug the pump before all the water is completely gone.
Do not run pump dry!
PERFORMANCE
The pump will deliver 350 gallons/1325 liters per hour with
an unrestricted discharge line. If the discharge line is re-
stricted or raised and the pressure on the pump outlet port
increases, it will pump less water.
NOTICE: This pump’s motor has brushes. Inspect the
brushes frequently; replace them if they’re worn.
Risk of burns from motor case during
normal operation. Do not touch motor when it is operat-
ing or when it is hot. Plug motor cord into 3-wire grounded
115 volt A.C. outlet 60 Hz.
Risk of fire or explosion if used to pump
flammable liquids or if used in explosive atmo-
spheres. Pump is designed to pump water at temperatures
between 32°-77° F (0°-25° C) only. Pump water only with
this pump!
MAINTENANCE INSTRUCTIONS
Hazardous voltage. Can shock, burn, or
cause death. Unplug pump before servicing.
BRUSH REPLACEMENT
Replace brushes after 150-200 hours of motor operation.
Check brush condition if motor shows signs of running
slowly or erratically after pump has been in service for a pe-
riod of time.
NOTICE: Brushes are spring loaded. Hold on to covers,
brushes, etc., so that nothing gets lost.
1.Unscrew brush covers on sides of motor. Slide brush
springs and brushes out of motor.
2.Slide new brushes into motor. Brush must slide into
square-cut hole in motor; make sure that curve on brush
end matches curve of armature (see Figure 1).
3.Replace brush covers. Do not overtighten.
4
Unplug
STEP 5
Brush
must enter
square hole.
To armature curve
Match brush curve
Figure 1 – Brush Replacement

MAINTENANCE
PUMP DISASSEMBLY
1. Remove the two face screws, front wear plate and the
O-Ring.
2. Remove the pump end from the motor.
3. Remove the metal insert and impeller.
4. Remove the shaft seal. This may need to be pushed out
from the backside.
PUMP ASSEMBLY
1. Install the seal by pressing it into the recess.
2. Apply a little lithium-based grease to the inside bore of the
metal insert. To insert the impeller into the metal insert:
• Press down on the impeller to bend a couple vanes on
top to the left (counter-clockwise).
• Slide the impeller into the metal insert.
• Make sure the impeller is completely and evenly seated.
5
123
Figure 2 – Remove Face Plate
Figure 5 – Seal Removal
Figure 6 – Seal Installation
Impeller
Metal Insert
Figure 7 – Insert and Impeller Installation
Figure 3 – Removing Pump End
Impeller
Metal Insert
Figure 4 – Removing Insert

MAINTENANCE
3. Align the motor shaft so the flat section on the shaft is
lined up with the flat area on the inside of the impeller.
Slide the pump end with the insert and impeller onto the
motor shaft.
4. Insert the O-Ring and cover plate. Make certain that the
O-Ring remains seated in the groove.
5. Secure the assembly with the two cover screws. Tighten
these evenly, but do not over-tighten the screws.
Typical uses for the Utility Pump:
Pump out a flooded basement.
Empty a clogged sink or tub.
6
629 0405
IN
OUT
IN
OUT
Figure 8 – Install Pump End
Figure 9 - Install Cover Plate

REPAIR PARTS
7
Brush must enter
square hole.
Match brush curve
to armature curve
123456 7 89 10
Key Part
No. Description Qty. Part No.
1 #10-32x1-3/4 Phillips Pan Head Screw 4 †
2 Front Wear Plate 1 C3-201SS
3 O-Ring 1 U9-239
4 Impeller 1 RP0001077
5 Impeller Cavity Insert 1 U97-146
6 U Cup Seal 1 16FA019-4
7 Pump Body 1 C76-69P
8 Slinger 1 RP0001616
9 Motor 1 M0015-115
10 Brush Kit 1 PKG 201
• Pud-L-Scoop™ 1 SA35
To Order Parts, Call
Sears Product Service, 1-800-366-7278
• Not illustrated.
† Standard hardware item; purchase locally.

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