Sega Magical Truck Adventure User manual

1st PRINTING JAN 99
MANUAL NO. 4201-6447-01
OWNER’S MANUALOWNER’S MANUAL
OWNER’S MANUALOWNER’S MANUAL
OWNER’S MANUAL
SEGA ENTERPRISES, INC. USA

Warranty
Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies
that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workman-
ship or materials under normal operating conditions. This also certifies that all Interactive Control
Assemblies are to be free from defects in workmanship and materials under normal operating condi-
tions. No other product in this machine is hereby covered.
Sellers sole liability in the event a warranted part described above fails shall be, at its option, to
replace or repair the defective part during the warranty period. For Warranty claims, contact your
Sega Distributor.
Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Ne-
glect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.
Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other dam-
ages.
This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other
warranties expressed or implied. Under no circumstance shall it extend beyond the period of time
listed above.

VISIT OUR WEBSITE!

INTRODUCTION OF THE OWNERS MANUAL
GENERAL PRECAUTIONS
1. NAME OF PARTS
2. ACCESSORIES
3. ASSEMBLYAND INSTALLATION
4. PRECAUTIONS TO BE HEEDED WHEN MOVING MACHINE
5. CONTENTS OF GAME
6. EXPLANATION OF TEST AND DATA DISPLAY
6-1 SWITCH UNITAND COIN METER
6-2 TEST MODE
6-3 MEMORY TEST
6-4 INPUT TEST
6-5 OUTPUT TEST
6-6 SOUND TEST
6-7 C.R.T. TEST
6-8 GAME ASSIGNMENTS
6-9 COIN ASSIGNMENTS
6-10 DEVICE SETTINGS
6-11 BOOKKEEPING
6-12 BACKUP DATA CLEAR
7. CONTROLLER UNITS (LEVERS AND FOOT SW)
7-1 ADJUSTING/REPLACING THE VOLUME
7-2 GREASING
7-3 REPLACING THE STOPPER
7-4 REPLACING THE SHOCK ABSORBER
7-5 REPLACING THE FOOT SW
8. COIN SELECTOR
9. PROJECTOR
9-1 CLEANING THE SCREEN
9-2 MITSUBISHI PROJECTOR
9-3 TOSHIBA PROJECTOR
10. REPLACING THE LAMPS
11. PERIODIC INSPECTION TABLE
12. TROUBLESHOOTING
13. GAME BOARD
13-1 REMOVING THE GAME BOARD
13-2 COMPOSITION OF THE GAME BOARD
14. DESIGN RELATED PARTS
15. PARTS LIST
16. WIRING DIAGRAMS
1
2~4
5
6~7
8~16
17
18~26
27~41
28
29
30
31
31
32
33
34
35~38
39
40
41
42~48
42~44
44
45
46~47
48
49~51
52~65
52
53~54
55~65
66
67
68
69~70
69
70
71~72
73~100
XXX
TABLE OF CONTENTS

1
SEGA ENTERPRISES, LTD., has for more than 30 years been supplying various innovative and
popular amusement products to the world market. This Owners Manual is intended to provide
detailed descriptions together with all the necessary installation, game settings and parts ordering
information related to the MAGICAL TRUCK ADVENTURE, a new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise, espe-
cially in ICs, CRTs, microprocessors, and circuit boards. Read this manual carefully to acquire
sufficient knowledge before working on the machine. Should there be a malfunction, non-technical
personnel should under no circumstances touch the interior system. Should the need arise, contact
our main office, or the closest branch office listed below.
SEGA ENTERPRISES, INC. (USA)
Customer Service
45133 Industrial Drive
Fremont, CA 94538
Phone [phone]
Fax [phone]
7:30 am - 4:00 pm, Pacific Standard Time
Monday thru Friday
INTRODUCTION OF THE OWNERS MANUAL
SPECIFICATIONS
Installation space: 95.3 in.(D) x 46.1 in.(W)
Height: 88.4 in.
Weight: Approx. 816 lbs.
Power maximum current: 4.9 Amps (AC 120V 60 Hz AREA)
MONITOR: 50” PROJECTION DISPLAY

2
General Precautions
Follow Instructions: All operating and use instructions should be followed.
Attachments: Do not use attachments not recommended by the product manufacturer as they may cause hazards.
Accessories: Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall,
causing serious injury to a child or adult, and serious damage to the product. Use only with a cart, stand, tripod, bracket, or
table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the
manufacturer’s instructions, and should use only mounting accessories recommended by the manufacturer.
Moving the Product: This product should be moved with care. Quick stops, excessive force, and uneven surfaces
may cause the product to overturn.
Ventilation: Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the product
and to protect it from overheating; these openings must not be blocked or covered. The openings should never be blocked
by placing the product in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the
manufacturer’s instructions have been adhered to.
Power Sources: This product should be operated only from the type of power source indicated on the marking label.
If you are not sure of the type of power supply to your location, consult your local power company. For products intended
to operate from battery power or other sources, refer to the operating instructions.
Grounding or Polarization: This product is equipped with a three-wire grounding-type plug, a plug having a third
(grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to
insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the
grounding-type plug.
Power Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched
by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point
where they exit from the product.
Overloading: Do not overload wall outlets, extension cords, or integral convenience receptacles as this can result in
a risk of fire or electric shock.
Object and Liquid Entry: Never push objects of any kind into this product through openings as they may touch
dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on the
product.
Servicing: Do not attempt to service this product yourself as opening or removing covers may expose you to danger-
ous voltage or other hazards. Refer all servicing to qualified service personnel.
Damage Requiring Service: Unplug this product from the wall outlet and refer servicing to qualified service person-
nel under the following conditions:
a) If the power cord or plug is damaged;
b) If liquid has been spilled, or objects have fallen into the product;
c) If the product has been exposed to rain or water;
d) If the product does not operate normally when following the operating instructions.Adjust only those controls that
are explained in the operating instructions.An improper adjustment of other controls may result in damage and will
often require extensive work by a qualified technician to restore the product to its normal operation;
e) If the product has been dropped or damaged in any way;
f) When the product exhibits a distinct change in performance; this indicates a need for service.
Replacement Parts: When replacement parts are required, be sure the service technician has used replacements parts
specified by the manufacturer or that have the same characteristics as the original part. Unauthorized substitutions may
result in fire, electric shock, or other hazards.

3
Safety Check: Upon completion of any service or repairs to this product, ask the service technician to perform safety
checks to determine that the product is in proper operating condition.
Heat: The product should be situated away from heat sources such as radiators, heat registers, stoves, or other prod-
ucts (including amplifiers) that produce heat.
Lithium Battery- Dispose of batteries only in accordance with the battery manufacturer’s recommen-
dations. Do not dispose in an open flame condition, since the battery may explode.
Cleaning: When cleaning the monitor glass, use water or glass cleaner and a soft cloth. Do not apply chemicals such
as benzine, thinner, etc.
Location: This an indoor game machine, DO NOT install it outside.To ensure proper usage, avoid installing indoors
in the places mentioned below:
• Places subject to rain/water leakage, or condensation due to humidity;
• In close proximity to a potential wet area;
• Locations receiving direct sunlight;
• Places close to heating units or hot air;
•In the vicinity of highly inflammable/volatile chemicals or hazardous matter;
• On sloped surfaces;
• In the vicinity of emergency response facilities such as fire exits and fire extinguishers;
• Places subject to any type of violent impact;
• Dusty places.
INSTALLATION PRECAUTIONS
• Verify the amperage of the branch circuit outlet before plugging in the power plug. Do not over-
load the circuit.
• Avoid using an extension cord. If one is required, use an extension cord of type SJT, 16/3 AWG
rated min. 120 VAC, 7A.
• Moving this unit requires a minimum clearance (of doors, etc.) of 32” (W) by 77” (H).
• For the operation of this machine, secure a minimum area of 32” (W) by 42”(D).
REGULATORY APPROVALS
This game has been tested and found to comply with the Federal Communications Commission Rules.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation.
This game has been tested and listed by Underwriters Laboratories, Inc., to ANSI/UL22.
LISTED
UL
®
5K92
AMUSEMENT MACHINE

4
OPERATING PRECAUTIONS
In order to avoid accidents, check the following before starting the operation:
Check if all the adjusters are in contact with the service. If they are not, the cabinet can move
and cause an accident.
Do not put any heavy item on this product. Placing any heavy item on this product can cause
a falling down accident or parts damage.
Do not climb on the product. Climbing on the product can result in falling down accidents.
To avoid electric shock ensure door and cover parts are not damaged or omitted. Alos do not
put the following items ont eh periphery of the product.
Flower vases, flower pots, cups, water tanks, cosmetics, and resceptacles/containers/vessels
containing chemicals and water.
Keep fingers and extranous matter from openings of the product or small openings in or
around the doors.
To avoid injury and accidents, those who fall under the following catagories are not
allowed to play the game.:
Those who need assistance or apparatus while walking.
Those who have high blood pressure or a heart problem.
Those who experience, muscle convulsions or loss of consciousness when playing
video games, etc.
Intoxicated persons.
Pregnant women or those with the likelihood of pregnancy.
Person susceptable to motion sickness.
Those under 140 cm (~54-55 inches)
Those wearing high heels.
In addition please keep small children away from the game during operation to prevent them
from bumping their head on the control levers.

5
1. NAME OF PARTS
GAME SPECIFICATIONS
BILLBOARD
WIDTH DEPTHHEIGHT WEIGHT
~11 LBS.
46” X 88.5” X 95.5”
45” X 45.5” X 51”
43.5” X 19.5” X 17”
~418 LBS.
~950 LBS.
~825 LBS.
REAR CABINET
DURING SHIPPING
WHEN ASSEMBLED
PTV 45” X 62” X 21” ~243 LBS.
all measurements are rounded up to the nearest 0.5”
PTV BASE 46” X 31” X 40” ~153 LBS.

6
2. ACCESSORIES

7
“CHECK SIDE” Display
FILTER BOARD
CARTON BOX
601-8928 (1)
Used for transporting the GAME BOARD.
{SUPPLIED WITH YOUR GAME}
DO NOT SHIPGAME BOARD WITHOUT
THIS BOX AS IT MAY DAMAGE THE GAME
BOARD AND VOID YOUR WARRANTY.
!!NEVER SHIP MODEL 3 GAME BOARDS
!!NEVER SHIP MODEL 3 GAME BOARDS
OUTSIDE OF CAGE!!
OUTSIDE OF CAGE!!
THE SHIPMENT METHOD DESCRIBED BELOW ONLY
APPLIES TO ‘MODEL 3’BOARDS CONTAINED IN THE
FOLLOWING GAMES:
NO OTHER GAMES BOARDS ARE TO BE SHIPPED IN THE CAGE AS
THEY MAY BE DAMAGED BEYOND REPAIR. PLEASE SHIP THEM
WITHOUT CAGE PROPERLY PROTECTED DURING SHIPPING.
LOST WORLD, VIRTUA FIGHTER 3, SUPER GT, SEGA BASS FISHING, STRIKER 2
HARLEY DAVIDSON, RALLY 2, DAYTONA 2, DIRT DEVILS, THE OCEAN HUNTER,
STAR WARS TRILOGY, MAGIC TRUCK ADVENTURE

8
3. ASSEMBLING AND INSTALLATION
Note that the tools such as a phillips screwdriver and wrench for M16 hexagon bolt w/24 mm width
across flats are required for the assembly work.
When carrying out the assembly work, follow the procedure in the following 4-item sequence:
ASSEMBLING OF THE FRONT CABINET
WIRING CONNECTION BETWEEN PTVAND CABINETS
SECURING IN PLACE
Assembling should be performed as per this manual. Since this is a
complex machine, erroneous assembling may cause damage to the
machine, or malfunctioning to occur.
When assembling, be sure to perform work by plural persons.
Depending on the assembly work, there are some cases in which
performing the work by a single person can cause personal injury or
parts damage.
1
2
3
4
ASSEMBLY CHECK
5
POWER SUPPLY

9
1ASSEMBLING OF PTV
Secure the 2 Top Cover Plates to the PTV ceiling by using one each of the truss screw and wood
screw for each Plate.
Secure the 2 Mask Holders to the PTV with 2 flat head screws for each.
Secure the Mask to the PTV with a total of 6 screws.
Installing the Billboard by one person is difficult. Be sure to use
plural persons to perform the work safely and accurately.
To perform work safely and securely, be sure to prepare a step
which is in a stable and secure condition. Performing work without
using a step can cause a violent falling down accident.
1
2
3

10
Temporarily fasten the 2 PTV Holders to the PTV Base with the Truss screw for each.
Connect the 2 Wire Connectors of PTV Base to the PTV.
Secure the Front Panel to the front of PTV with 4 truss screws.
Retighten the 2 truss screws whihc temporarily fastened the PTV Holder.
6
7
8
9
4
5
Secure the PTV Base by having the
Adjuster make contact with the surface.
This measure is taken to prevent acci-
dents.
Mount the PTV onto the PTV Base by 4
or more persons.

11
By inserting into the Mask Holder, mount the Billboard to the PTV ceiling.
Fasten with 2 screws.
10
11

12
Secure the Earth Wire by fastening the
hexagon nut after installing sequentially in
order of the round type Earth Terminal,
Flat Washer, and Spring Washer to each of
the 2 Studs of the Plate on the side con-
nected to the Front Cabinet.
1
2
3
2WIRING CONNECTIONS BETWEEN PTVAND CABINETS
Be sure to connect connectors securely. Incomplete connector con-
nection can cause electric shock accident.
Use care so as not to damage wirings. Damaged wiring can cause
electric shock or short circuit accident.
4
Connect ASSY TUBE between Front and Rear Cabinets. Either side of the ASSY TUBE can be
connected to Front Cabinet. Each ASSY TUBE Plates at both ends has 4 Studs which secure
Earthwires. the Earth wires which come from the corresponding cabinet with the remaining Studs.
Each Stud secures the Earth Wire.
Connect Connectors which have
identical color and number of
pins.
Secure the Plate with 4 truss
screws.
Secure the Earth Wires to the 2
Studs of the Rear side Plate
similarly as in the Front side.
Connect Connectors which have
identical color and number of
pins.
Secure the Plate with 4 truss
screws.
5
6

13
SECURING IN PLACE (ADJUSTER ADJUSTMENT)
Move the machine to the installation
position.
Cause all of the leg adjusters to make
contact with the floor. By using a
wrench, make adjustments in the height
of the leg adjusters to ensure that the
machine's position is level.
After making adjustments, fasten the
leg adjuster nut upward and secure the
height of the leg adjuster.
This machine has 8 each of casters and adjuster (See Below). When the installation position is
determined, cause the adjusters to come into contact with the floor directly, make adjustments in
a manner so that the casters will be raised approximately 5mm. from the floor and make sure that
the machine position is level.
Be sure to have all the Adjusters make contact with the floor surface.
Unless the Adjusters come into contact with the surface, the Cabinet
can move of itself, causing an accident.
3
3
2
1
FRONT CABI REAR CABI

14
POWER SUPPLY
Ensure that the Main SW is OFF.
The AC unit is located on the left
side of the Cabinet. TheAc unit
incorporates the Main SW, and
power cord.
4
1
CAUTIONS TO BE HEEDED WHEN TURNING THE POWER ON
First make sure that no one is in the periphery of the bike body and turn
the Main SW on. When the power is turned on, the bike body motion
starts automatically. The presence of a person(s) in the periphery of the
bike can cause an accident. Turning the AC Unit’s Main SW on will cause
the machine to start the POWER ON check automatically. In the POWER
ON check, the bike body banks left and right, then returns to the center-
ing position and stops. During this check, do not touch the bike body. If
you do, the body reaction (at the time course-out or crashing) can not be
obtained correctly. The Advertise mode is displayed at the same time the
checking is finished. An ERROR display is indicated if irregularity is found
in the POWER ON check. In case of an irregular reaction during game,
turn power off and turn it back on again to finish the POWER ON check.
The AC unit is mounted on the left side of Front Cabinet DX. TheAC Unit incorporates the Main
SW. Firmly insert the Power Plug into the Socket Outlet. Turn the Main SW ON to turn power
ON.
Ensure that the power cord is not exposed on the surface (passage,
etc.). If exposed, they can be caught and are susceptible to damage.
If damaged, the cord can cause an electric shock or short circuit.
Ensure that the wiring position is not in the customer's passage way
or the wiring has protective covering.
2

15
Selecting the INPUT TEST on the test mode
menu screen causes the screen (on which each
switch is tested) to be displayed. Press each
switch. For the coin switch test, insert a coin
into the coin inlet with the coin chute door
being open. If the display beside each switch
indicates "ON," the switch and wiring connec-
tions are satisfactory.
Selecting the MEMORY TEST on the test
mode menu screen causes the on-board
memory to be tested automatically. The game
board is satisfactory if the display beside each
IC No. shows GOOD.
In the TEST MODE, ensure that the assembly has been made correctly and IC BD is satisfactory
(refer to Section 6).
In the test mode, perform the following test:
ASSEMBLING CHECK
5