Seifert 3BHB029034R0101 User manual

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Table of Content 3BHB029034R0101
1. User manual 2 ..................................................................................................................................
2. Legal regulations 2 .........................................................................................................................
3. Safety instructions 3 ......................................................................................................................
4. Technical data 4 ..............................................................................................................................
5. Mounting 5 .......................................................................................................................................
6. Wiring diagram 6 .............................................................................................................................
7. Maintenance & Cleaning 8 .............................................................................................................
8. Maintenance 8 .................................................................................................................................
9. Transport & Storage 8 ....................................................................................................................

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1. User manual
This instruction manual contains information and instructions to enable the user to work safely, correctly and
economically on the unit. Understanding and adhering to the manual can help one:
Avoid any dangers.
Reduce repair costs and stoppages.
Extend and improve the reliability and working life of the unit.
PLEASE ENSURE TO USE THE RIGHT VERSION OF THE INSTRUCTION MANUAL SUITABLE FOR YOUR
UNIT.
Conditions of use
The unit is to be used exclusively for the dissipation of heat from control cabinets and enclosures in order to
protect temperature sensitive components in an industrial environment. To meet the conditions of use, all the
information and instructions in the instruction manual must be adhered to.
General danger
Indicates compulsory safety regulations which are not
covered by a specific pictogram such as one of the following.
High electric voltage
Indicates electric shock danger.
Important safety instruction
Indicates instructions for safe maintenance and operation of
the unit.
Attention
Indicates possible burns from hot components.
Attention
Indicates possible damage to the unit.
Instruction
Indicates possible danger to the environment.
2. Legal regulations
Liability
The information, data and instructions contained in this instruction manual are current at the time of going to
press. We reserve the right to make technical changes to the unit in the course of its development. Therefore,
no claims can be accepted for previously delivered units based on the information, diagrams or descriptions
contained in this manual. No liability can be accepted for damage and production caused by:

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Disregarding the instruction manual
Operating error
Inappropriate work on or with the unit
The use of non-specified spare parts and accessories
Unauthorised modifications or changes to the unit by the user or his personnel
The supplier is only liable for errors and omissions as outlined in the guarantee conditions contained in the main
contractual agreement. Claims for damages on any grounds are excluded.
3. Safety instructions
Upon delivery the unit is already meeting current technical standards and can therefore be safely taken into
operation. Only authorised personnel is allowed to work on the unit. Unauthorised personnel must be prohibited
from working on the unit. Operating personnel must inform their superiors immediately of any malfunction of
the unit.
Please note that before starting to work on or with the unit, a procedure must be carried out inside the cabinet
on which the unit is to be mounted.
Before commencing work inside the cabinet, the control cabinet manufacturer's instruction must be read with
regards to:
Safety instructions.
Instructions on taking the cabinet out of operation.
Instructions on the prevention of unauthorised cabinet reconnection.
The electric equipment meets the valid safety regulations. One can find dangerous voltages (above 50 V AC or
above 100 V DC)
Behind the control cabinet doors.
On the power supply in the unit housing.
The unit has to be operated according to the type plate and the wiring diagram, and must be protected
externally from overloading and electrical faults via suitable protective devices.
Danger through incorrect work on the unit
The unit can only be installed and maintained by technical competent and qualified
personnel, using only supplied material according to the supplied instructions.
Danger from electrical voltage
Only specialised personnel are allowed to maintain and clean the unit. The personnel must
ensure that for the duration of the maintenance and cleaning, the unit is disconnected from
the electrical supply.
Attention
Damage to the unit through the use of inappropriate cleaning materials. Please do not use
aggressive cleaning material.
Instruction
Damage to the environment through unauthorised disposal. All spare parts and associated
material must be disposed according to the environmental laws.

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4. Technical data
Order Number 3BHB029034R0101
Cooling capacity L35L35 5.5 kW
(DT=15K) net
Temperature range +1°C - +50°C
Air volume flow (system / unimpeded) 1190 m³/hr.
Dimension H x W x D 1550 x 550 x 280 mm
Weight 43 kg
Voltage / Frequency 230 V ~ 50/60 Hz
Starting current 6 A
Max. current 1.9 A
Max. power 450 W
Fuse 6 A (T)
Ingress protection IP 42
Approvals CE, RoHS

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5. Mounting
Mounting preparations
Several points must be checked before the unit can be mounted. These checks must be made to ensure safety
and the trouble-free operation of the unit. These checks must be carried out with absolute thoroughness to
ensure that the unit works perfectly.
Check unit for transport damages
On delivery the carton box containing the unit must be examined for signs of transport damage. Any transport
damage to the carton box could indicate that the unit itself has been damaged in transit which in the worst case
could mean that the unit will not function.
Location and space requirements
The location of the cabinet must allow for sufficient air circulation to and from the unit.
Attention
Damage to the unit through incorrect mounting. The unit must be mounted according to the mounting template.
It is therefore also important to check, with the help of a spirit-level, that the cabinet is in a horizontal position.
Air apertures
To provide adequate air circulation and avoid temperature layers from forming, ensure that air inlet and air
outlet are not partially or completely blocked by obstructions in the cabinet.
Sealing
To guarantee that the unit works perfectly ensure that:
the control cabinet is completely sealed to min. IP54 according to EN 60529
a good seal exists between the control cabinet and the fan unit
Danger through high voltage
Ensure that for the duration of the mounting operation the cabinet is disconnected from the electrical supply.
Therefore take the cabinet out of operation, following the relevant instructions, before mounting work begins
and take all precautions to prevent premature reconnection of the cabinet. When all mounting preparations are
complete the actual mounting operation can commence.
Use of mounting template (not applicable for 19" rack mount units)
The supplied mounting template helps to mount the cabinet air conditioner quickly. Please proceed as follows:
Take the cabinet out of operation in the prescribed manner and secure it against unauthorized
reactivation
Fix the mounting template in the required position on the outer surface of the cabinet
Drill the holes and cut the apertures in the required positions in the surface of the cabinet and remove
the mounting template
Stick the self-adhesive unit seals on the outer surface of the cabinet for externally mounting and on the
inner surface of the cabinet for half in/half out mounting of the unit
The self-adhesive seals ensure a durable seal between the unit and the cabinet.
Mounting the unit
Only use the supplied material to mount the unit on the cabinet. Proceed as follows to secure the unit on the
cabinet:

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Set the unit up on the cabinet
Screw the M6 hex.head screws (if supplied) together with the washers and locking washers into the M6
threaded rivets in the unit
The resistance of the earth connection between cabinet and fan unit must be < 0.1 Ω.
6. Wiring diagram
CONNECTIONS
C1 - 3
F1 - 3
LED G1 - 3
LED D1 - 3
LED J
Capicitor for fan
Fuse for fan 1.6A (T)
Fuse OK: GREEN
Fan OK: GREEN
Fan FAIL: RED
Operation/ Alarm LED
A- Type connectors Molex mini-fit jr.
4- pole, fans
1: BK (#1) - LIVE
2: BK (#2) - N
3: NOT USED
4: NOT USED
H
HEH
B1
B2
B3
Fan switch 1 - 4, ON/ OFF
Heat exchanger chasis
Blower 1
Blower 2
Blower 3
B- Type connectors JST, fans
3- pole, hall
1: BK (#3) - 5V DC
2: BK - HALL
3: BK (#4) - 0V DC
SC
SE
TB
Shielded cable
Sheath earthing
Test/ Resume button
C- Type connectors Molex mini-fit jr.
6- pole, fans
1: BK (#1) - LIVE
2: BK (#2) - N
3: GNYE - PE
4: BK (#3) - 5V DC
5: BK (#4) - 0V DC
6: BK - HALL
D- Type connectors Molex mini-fit jr.
6- pole, fans
1: BK - LIVE
2: BU - N
3: GNYE - PE
4: RD - 5V DC
5: BK - 0V DC
6: WH - HALL
E- Type connector Connector block
2- pole, caps
F- Type connector KK
2- pole, controller
- BK: PE
+BK (#4): +
G- Type connector Molex mini-fit jr.
4- pole, alarm
1: BK (#1) - NO
2: BK (#2) - COMMON
3: BK (#3) - NC
4: NOT USED

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7. Maintenance & Cleaning
Always switch power supply off before starting any maintenance on
the unit.
Any repairs that may need doing must only be done by specialist qualified personnel.
Disposal
Replacement, repairs and final disposal must be done according to the regulations of each country for these
substances.
8. Maintenance
Attention! Only use original replacement parts when repairing the unit. This ensures that the unit functions
perfectly and remains safe. For further information and spare part ordering please contact us by email under on
one of the addresses stated on the last page.
Radial fan replacement: The normal working life of the fan is app. 40,000 working hours under normal
conditions. Should you still need to change the fan, please take note of the following:
Danger from electrical voltage
Maintenance work on the unit must be carried out by specialists
(qualified electricians). The personnel must ensure that for the
duration of the work the unit and the cabinet are disconnected from
the electrical supply and protected against unauthorized reconnection.
Disconnect the unit from the mains
Remove the unit cover
Remove the fixing screws from the relevant fan
To replace the cold side fan the PC-board must also be removed
Disconnect the fan cable from the PC-board
Mount a new radial fan
Danger to the unit through incorrect work.
Make sure that the cabinet fan or the ambient fan are not misplaced in
the unit as they are different. Ensure that the correct polarity is
maintained. The fans should have clockwise rotation.
Replace the 4 fan fixing screws
Connect the fan cable to the PC-board and replace the board if necessary
Dispose the old fan according to the environmental laws and
regulations.
9. Transport & Storage
During transport and storage the cooling unit must be kept in the position marked on the box and at a
temperature between -40˚C and +70˚C and a relative humidity of max. 95% (at 25°C). Check the packaging has
not been damaged during transport.
Seifert Systems GmbH Seifert Systems Ltd. Seifert Systems AG Seifert Systems Inc. Seifert Systems Pty Ltd.
Albert - Einstein Str. 3 HF09/10 Wilerstrasse 16 75 Circuit Drive 105 Lewis Road

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Hal-Far Industrial Estate North Kingstown Wantirna South
42477 Radevormwald Birzebbuga, BBG 3000 4563 Gerlafingen RI 0285 3152 Victoria
Deutschland Malta Switzerland USA Australia
Tel. +49 2195 68994-0 Tel. +356 2220 7000 Tel. +41 32 675 35 51 Tel. +1 401-294-6960 Tel. +61 3 98 01 19 06
Fax +49 2195 6899420 Fax +356 2165 2009 Fax +41 32 675 44 76 Fax +1 401-294-6963 Fax. +61 3 98 87 08 45
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