Seraphim SRP 6PB-DG User manual

SERAPHIM DG AND BG PHOTOVOLTAIC MODULE
JIANGSU SERAPHIM PHOTOVOLTAIC SYSTEM CO. LTD.
ADDRESS:JIANGSU CITY OFCHANGZHOU PROVINCE WANG ZHEN HENG
ROAD NO. 1-2.
TELEPHONE: [phone]
FAX: [phone]
MAILBOX: [e-mail]
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Thanks for choosing Seraphim Photovoltaic Modules (hereafter referred to as
“PV Module”), This Guide is to give information on how to apply Seraphim PV
modules properly.
Installers must read and understand this Guide prior to installation. For any
questions, please contact our technical department (technic@seraphim-ener-
gy.com) for further information. Installers should follow all safety precautions
described in this Guide as well as local codes when installing a module.
Keep this Guide in a safe place for future reference (care and maintenance) and
in case of sale or disposal of the PV modules.
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This document is applicable to the series of PV modules as listed below:
• The PV modules are qualified for application class A, which may be used in
systems operating at greater than 50 V DC or 240 W, where general contact
access is anticipated. PV modules qualified for safety through this part of IEC
61730 and IEC 61730-2 and within this application class are considered to meet
the requirements for safety class II.
• The PV modules shall be properly grounded in accordance with the instruc-
tions in this Guide or the requirements of the National Electrical Code.
• Installing PV modules requires specialized skills and knowledge. Installation
should only be performed by qualified personnel, electrical connections requires a
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NEC for the USA and CEC for Canada).
• Installers should assume all risks of injury that might occur during installation,
including, but not limited to, the risk of electric shock.
• One single PV module may generate more than 30V DC when exposed to direct
sunlight. Access to a DC voltage of 30V or more is potentially hazardous.
• PV modules convert light energy to DC electrical energy, which are designed for
outdoor use. PV modules can be mounted onto ground, rooftop, vehicles or boats
etc. The proper design of support structures lies within responsibility of the system
designers and installers.
• Do not use mirrors or other magnifiers to concentrate sunlight onto the PV
modules.
• When installing the PV modules, abide to all local, regional and national statuto-
ry regulations. Obtain a building permit if necessary.
• Only use equipment, connectors, wiring and support frames compatible with the
PV modules.
• Do not lift the PV module by grasping the module’s junction box or electrical
leads.
• Do not stand or step on the PV modules or place heavy objects onto it.
• Do not drop the PV module or allow objects to fall on the PV module.
• Do handle with care when move, transport and install the PV modules.
• Do not lean modules on other objects.
• Do apply soft protector to separate the modules when stacking modules and
ensure the safety
• Do not attempt to disassemble the PV modules, and do not remove any
attached nameplates or components from the PV modules.
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
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DG Module͹9ingle side dual-glass module
BG Module͹(ifacial dual-glass module
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• Do not apply paint or adhesive to the PV module top surface.
• Do not use PV modules with broken glass which has danger of electrical shock.
• Do not handle panels in wet condition unless has appropriate protection.
• Do not expose PV module to sunlight until installation to avoid unnecessary deg-
radation.
• Installation shall be in conformity with IEC standard, Safety Standard for Electrical
Installations.
• Do not disconnect under load.
• Do not touch conductive parts of PV modules, such as terminals which can result
in burns, sparks and lethal shock whether or not the PV module is connected.
• Do not touch the PV module unnecessarily during installation.
• Do not work in the rain, snow or windy conditions.
• Do not expose the artificially sunlight to PV modules. Completely cover the PV
module with an opaque material during installation to prevent electricity from
being generated.
• Do not drill holes on the modules of broke the encapsulation on the module
side.
• Do not wear metallic rings, watchbands, ear, nose, lip rings or other metallic
objects while installing or troubleshooting.
• Only use insulated tools that are qualified for working on electrical installations.
• Follow the safety regulations for all other system components, including wires
and cables, connectors, charging regulators, inverters, storage batteries, recharge-
able batteries, etc.
• Under normal outdoor conditions the current and voltage generated will differ
from those listed on the datasheet. When design systems, current and short-circuit
current should be multiplied by a factor of 1.25 to determine components ratings.
• Only use connectors compatible with the PV module connectors. Removing the
connectors without prior authorization will invalidate the warranty.
• Do not dismantle installed modules to another project, which may invalidate the
warranty.
Each module has two Barcode stickers which have the same unique serial No. of
each module and one label sticker:
Barcode 1: Laminated into PV modules.
Barcode 2: Stick on the backside of PV modules.
Label: Stick on the backside of PV modules, contains characteristics parameters of
the PV modules.
Check the serial No. in the barcode with the packing list when unpacking. Provide
PV module serial No. when you need support from SERAPHIM on particular PV
modules.
• The fire rating of this module is valid only this Guide is followed.
• Consult your local authority for Guidelines and requirements for building or
structural fire safety.
• Do not use PV modules near equipment or in places where flammable gases
may be generated.
• Follow local codes and laws when install the modules
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE

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The dual glass module is designed for clamp installation. It need the clamps
with rubber strips to fix on the bracket. Figure 1 and figure 2 show the structure
of two kind of clamps.
Figure 1 Double-side clamp
Table 1 Components of the clamp
NO. Name Remark
Aluminium alloy 6063-T5
Spring
Bolt M8 stainless steel bolt
Rubber strip Ethylene Propylene
*OKTK3UTUSKX+6*3
1
2
3
4
Figure 2 Single-side clamp
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
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• Module can be installed in both landscape and portrait modes【1】
• The clamp shall not shade the front side of the cells.
• The PV modules shall be installed high enough to keep it away from potential
shading, flying sands, snow and water.
• It is recommended to install the PV modules 30cm away from the ground to make
sure ventilation.
• Appropriate installation structures shall be chosen to meet required mechanical
load.
• It is recommended to install the PV modules with minimum angle of 10 degree to
make the dust easily to be washed off.
• It is recommended to keep minimum 2cm gap between PV modules for thermal
expansion of materials.
• Install PV modules appropriately according to corresponding mechanical load
need.
It is recommended to install PV modules where has excellent sunlight resources. In
the Northern Hemisphere, the module should typically face south, and in the
Southern Hemisphere, the modules should typically face north. The most optimistic
installation angle varies according to different latitudes and longitudes; please con
-
sult experts with appropriate knowledge background when determining the instal
-
lation locations and angles.
When choosing a site, avoid trees, buildings or obstructions, which could cast
shadows on the solar photovoltaic modules. Shading causes hotspot and loss of
output, even though the factory fitted bypass diodes of the PV module will mini
-
mize such effect.
Do not install the PV module near naked flame or flammable materials.
Do not install the PV module in a location where it would be immersed in water or
constantly exposed to water from a sprinkler or fountain etc.
• It is recommended to install the bifacial modules 1m away from the ground or roof
to maintain the energy yield of module rear side.
In order to ensure that the modules can withstand a downward force of up to
2400 Pa (244 kg/m2), the modules shall be fixed on the bracket with the long
side of the module, using a minimum of four clamps. Please make sure to use at
least of two purlins behind the modules to support the modules.
The selection and installation of the clamps shall obey the requirement accord
-
ing to table 2. Otherwise the module may not satisfy the mechanical load and
-
have the risk of broken.
The applied torque should be big enough to fix it steadily.The reference torque
for screw
1

4
2 2
1

4
is 16~20N*m.

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INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
:Gble 2
:ype Loads6G Clamp Length Installation Drawing
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.
SERIALNUMBER
250
350
250
350
L/2
L
SERIALNUMBERSERIALNUMBER
350
450
350
450
SERIALNUMBERSERIAL NUMBER
L
250
350
250
350
L/2
SERIALNUMBER
350
450
350
450
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≥SS
≥SS
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Figure 3 Double-side clamp Figure 4 Single-side clamp
Figure 5 Double-side clamp installation Figure 6 Single-side clamp installation
In order to ensure that the modules can withstand a downward force of up to
5400 Pa (550 kg/m2), the modules shall be fixed on the bracket with the long
side of the module, using a minimum of four clamps. Please make sure to use at
least of two purlins behind the modules to support the modules.
The selection and installation of the clamps shall obey the requirement accord
ing to table 3. Otherwise the module may not satisfy the mechanical load and
have the risk of broken.
The dual glass module with frame is designedfor clamp installation. It needs
the clamps, bolts, nuts and washers to fix on the bracket(as shown in figure5and
figure 6). Sufficient torque should be applied to the bolts to ensure stable reinfo-
.
M
*
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INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
:Gble 3
Type 1 + 5400
- 2400
+ 5400
- 2400
+ 5400
- 2400
+ 5400
- 2400
Type 2
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Type 4
.
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ʈSS
.
ʈSS
ʈSS
SERIAL
NUM B E R
L
L/8
L/4
L/8
L/4
L
L/8
L/4
L/8
L/4
SERIAL N UMBER
L/8
L/4
L/8
L/4
L
SERIALNU M BER
L/8
L/4
L
L/8
L/4
:ype Loads6G Clamp Length Installation Drawing
10 11
Figure 7 M8 Screw installation
In order to ensure that the modules can withstand a downward force of up to
2400 Pa (244 kg/m2), the modules shall be fixed on the bracket with the long
side of the module, usingaminimum of four screws. Please make sure to use at
least of two purlins behind the modules to support the modules.
The selection and installation of the screws shall obey the requirement accord
ing to table 4. Otherwise the module may not satisfy the mechanical load and
have the risk of broken.
The dual glass module with frame is also designed for screw installation. It
needs the screws, bolts, nuts and washers to fix on the bracket(as shown in fig7).
Sufficient torque should be applied to the bolts to ensure stable reinforcement.
.
M
*
N02~61siwercs8MrofeulaveuqrotecnereferehT
Dual-glassmodule
Frame
M8
Hexbolt
Flatwasher
Springwasher
Hexnut
Bracket
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INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
Table 4
Loads(Pa) Screw Number Installation Drawing
Installation Site
Outer four holes
Outer four holes
Inner four holes
Inner four holes
4
+ 2400
- 2400
+ 2400
- 2400
+ 5400
- 2400
+ 2400
- 2400
.
4
8
4
+
Nextracker holes
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6
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WARNING Electrical Hazard
This module produces electricity when exposed to light. Follow all appli-
cable electrical safety precautions.
• ONLY qualified personnel can install or perform maintenance work on these PV
modules.
• BE AWARE of dangerous high DC voltage when connecting module.
• DO NOT damage or scratch the rear surface of the module.
• DO NOT handle or install module when they are wet.
The wiring components shall be compatible with the PV modules.
The PV modules connected in serial shall have similar current. The Voc of one PV
string shall no higher than the maximum system voltage, the Voc temperature
coefficient feature and the extreme low temperature of installation location must
be taken into consideration when calculate the Voc of the PV string .
The PV modules connected in parallel shall have similar Voltage. The Isc tempera-
ture coefficient feature and the extreme high temperature of installation location
must be taken into consideration when calculate the Isc of the PV array.
Please refer to local regulations to determine the system wires size, type and tem-
perature.
The cross-sectional area and cable connector capacity must satisfy the maximum
short-circuit of PV system (For a single component, we recommended the
cross-sectional area of cables is 4mm2 and the rated current of connectors is
more than 15A), otherwise cables and connectors will become overheating for
large current. Please pay attention: the temperature limit of cables is 85° C and the
temperature limit of connector is 105°C
A qualified system designer or integrator should always be consulted.
Building permits, inspections and approvals by the local utility are generally
required.
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12 13

If the connector is damaged or deformed,
Before installation, make sure that the connector is well protected and there
should be no foreign matter such as soil, sand and gravel in the connector. If any,
it must be cleaned before installation.
the connector must be replaced before use; if there is no spare connector, please
contact seraphim in time
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."*/5&/"/$&
Clean the glass surface of the module regularly with clean water and a soft
sponge or cloth. A mild, non-abrasive cleaning agent may be used to remove
stubborn dirt.
Check the electrical, grounding and mechanical connections every six months to
verify that they are clean, secure, undamaged and free of corrosion.
If any problem arises, consult a professional for suggestions.
Caution: observe the maintenance instructions for all components used in the
system, such as support frames, charging regulators, inverters, batteries etc.
The parameters may be updated time to time, accurate parameters please
check on our website: http://www.seraphim-energy.com or email to our techni
-
cal support team: [e-mail].
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
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REMARK
installation
Module
Type
Landscape Portrait
installation
Cable Length: Cable Length:
Cable Length: Cable Length:
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it is replaced by new version.
Remark ：
If conversion cable is needed, see attachment1 for details.
.

If the connector is damaged or deformed,
Before installation, make sure that the connector is well protected and there
should be no foreign matter such as soil, sand and gravel in the connector. If any,
it must be cleaned before installation.
the connector must be replaced before use; if there is no spare connector, please
contact seraphim in time
1"3".&5&34
14嗡.&$)"/*$"-*/45"--"5*0/*1"3".&5&34 3&."3K嗡15
."*/5&/"/$&
Clean the glass surface of the module regularly with clean water and a soft
sponge or cloth. A mild, non-abrasive cleaning agent may be used to remove
stubborn dirt.
Check the electrical, grounding and mechanical connections every six months to
verify that they are clean, secure, undamaged and free of corrosion.
If any problem arises, consult a professional for suggestions.
Caution: observe the maintenance instructions for all components used in the
system, such as support frames, charging regulators, inverters, batteries etc.
The parameters may be updated time to time, accurate parameters please
check on our website: http://www.seraphim-energy.com or email to our techni
-
cal support team: [e-mail].
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
:_VK
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REMARK
installation
Module
Type
Landscape Portrait
installation
Cable Length: Cable Length:
Cable Length: Cable Length:
4UZK :NOY\KXYOUTUL:;</TYZGRRGZOUT-[OJKGXKKLLKIZO\KLXUS4U\9[TZOR
it is replaced by new version.
Remark ：
If conversion cable is needed, see attachment1 for details.
.
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6嗡.&$)"/*$"-*/45"--"5*0/ .&$)"/*$"-*/45"--"5*0/嗡7
The dual glass module is designed for clamp installation. It need the clamps
with rubber strips to fix on the bracket. Figure 1 and figure 2 show the structure
of two kind of clamps.
Figure 1 Double-side clamp
Table 1 Components of the clamp
NO. Name Remark
Aluminium alloy 6063-T5
Spring
Bolt M8 stainless steel bolt
Rubber strip Ethylene Propylene
*OKTK3UTUSKX+6*3
1
2
3
4
Figure 2 Single-side clamp
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
-0$"5*0/"/%"/(-&4&-&$5*0/
(&/&3"-*/45"--"5*0/13*/$*1-&
• Module can be installed in both landscape and portrait modes【1】
• The clamp shall not shade the front side of the cells.
• The PV modules shall be installed high enough to keep it away from potential
shading, flying sands, snow and water.
• It is recommended to install the PV modules 30cm away from the ground to make
sure ventilation.
• Appropriate installation structures shall be chosen to meet required mechanical
load.
• It is recommended to install the PV modules with minimum angle of 10 degree to
make the dust easily to be washed off.
• It is recommended to keep minimum 2cm gap between PV modules for thermal
expansion of materials.
• Install PV modules appropriately according to corresponding mechanical load
need.
It is recommended to install PV modules where has excellent sunlight resources. In
the Northern Hemisphere, the module should typically face south, and in the
Southern Hemisphere, the modules should typically face north. The most optimistic
installation angle varies according to different latitudes and longitudes; please con
-
sult experts with appropriate knowledge background when determining the instal
-
lation locations and angles.
When choosing a site, avoid trees, buildings or obstructions, which could cast
shadows on the solar photovoltaic modules. Shading causes hotspot and loss of
output, even though the factory fitted bypass diodes of the PV module will mini
-
mize such effect.
Do not install the PV module near naked flame or flammable materials.
Do not install the PV module in a location where it would be immersed in water or
constantly exposed to water from a sprinkler or fountain etc.
• It is recommended to install the bifacial modules 1m away from the ground or roof
to maintain the energy yield of module rear side.
In order to ensure that the modules can withstand a downward force of up to
2400 Pa (244 kg/m2), the modules shall be fixed on the bracket with the long
side of the module, using a minimum of four clamps. Please make sure to use at
least of two purlins behind the modules to support the modules.
The selection and installation of the clamps shall obey the requirement accord
-
ing to table 2. Otherwise the module may not satisfy the mechanical load and
-
have the risk of broken.
The applied torque should be big enough to fix it steadily.The reference torque
for screw
1

4
2 2
1

4
is 16~20N*m.
Conversion cables are required to meet any of the following conditions:
1. When the DC side input terminal of the inverter or combiner box is original MC4.
2. When the manufacturer of inverter or combiner box requires series DC input bus
terminal must be MC4.
Inspection before use:
1. Confirm the original MC4 connector of the conversion cable and compatible MC4
connector.
2. Make sure that the connector on the conversion cable is not detached or loose,
and the metal core is not skewed or water stained, etc.
3. Confirm that the cable insulation layer of the conversion cable is not damaged,
and the cable is not severely bent or twisted.
Installation of conversion cable:
1. The conversion cable installation position: the positive pole of the string is the
positive pole of the first component junction box cable in the string, and the nega
tive pole is the negative pole of the last component junction box cable in the string.
2. Insert the positive pole of the string into the negative pole of the conversion
cable (compatible), and connect the other positive pole of the conversion cable
(original MC4) to the DC positive input terminal of the inverter or combiner box.
3. Insert the negative pole of the string into the positive pole of the conversion
cable (compatible), and connect the negative pole of the conversion cable (original
MC4) to the DC negative input of the inverter or combiner box.
Precautions:
1. Make sure that the polarity of the string after connection matches the polarity
between the inverter or combiner box.
2. When using, install and connect strictly according to the schematic diagram, and
do not reverse operation.
3. Each string on the DC side is limited to one pair of conversion cable wires, and
cannot be abused, such as connecting multiple times as an extension wire.
The schematic diagram is as follows:
ATTACHMENT 1
INSTRUCTIONS FOR USE OF CONVERSION CABLES
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6嗡.&$)"/*$"-*/45"--"5*0/ .&$)"/*$"-*/45"--"5*0/嗡7
The dual glass module is designed for clamp installation. It need the clamps
with rubber strips to fix on the bracket. Figure 1 and figure 2 show the structure
of two kind of clamps.
Figure 1 Double-side clamp
Table 1 Components of the clamp
NO. Name Remark
Aluminium alloy 6063-T5
Spring
Bolt M8 stainless steel bolt
Rubber strip Ethylene Propylene
*OKTK3UTUSKX+6*3
1
2
3
4
Figure 2 Single-side clamp
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
INSTALLATION GUIDE FOR SERAPHIM
DUAL GLASS PHOTOVOLTAIC MODULE
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(&/&3"-*/45"--"5*0/13*/$*1-&
• Module can be installed in both landscape and portrait modes【1】
• The clamp shall not shade the front side of the cells.
• The PV modules shall be installed high enough to keep it away from potential
shading, flying sands, snow and water.
• It is recommended to install the PV modules 30cm away from the ground to make
sure ventilation.
• Appropriate installation structures shall be chosen to meet required mechanical
load.
• It is recommended to install the PV modules with minimum angle of 10 degree to
make the dust easily to be washed off.
• It is recommended to keep minimum 2cm gap between PV modules for thermal
expansion of materials.
• Install PV modules appropriately according to corresponding mechanical load
need.
It is recommended to install PV modules where has excellent sunlight resources. In
the Northern Hemisphere, the module should typically face south, and in the
Southern Hemisphere, the modules should typically face north. The most optimistic
installation angle varies according to different latitudes and longitudes; please con
-
sult experts with appropriate knowledge background when determining the instal
-
lation locations and angles.
When choosing a site, avoid trees, buildings or obstructions, which could cast
shadows on the solar photovoltaic modules. Shading causes hotspot and loss of
output, even though the factory fitted bypass diodes of the PV module will mini
-
mize such effect.
Do not install the PV module near naked flame or flammable materials.
Do not install the PV module in a location where it would be immersed in water or
constantly exposed to water from a sprinkler or fountain etc.
• It is recommended to install the bifacial modules 1m away from the ground or roof
to maintain the energy yield of module rear side.
In order to ensure that the modules can withstand a downward force of up to
2400 Pa (244 kg/m2), the modules shall be fixed on the bracket with the long
side of the module, using a minimum of four clamps. Please make sure to use at
least of two purlins behind the modules to support the modules.
The selection and installation of the clamps shall obey the requirement accord
-
ing to table 2. Otherwise the module may not satisfy the mechanical load and
-
have the risk of broken.
The applied torque should be big enough to fix it steadily.The reference torque
for screw
1

4
2 2
1

4
is 16~20N*m.