SEW-Eurodrive DUV40A User manual

*29190266_0320*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
Diagnostic Unit Vibration
DUV40A
Edition 03/2020 29190266/EN

SEW-EURODRIVE—Driving the world

Table of contents
Manual – DUV40A 3
Table of contents
1 General information.................................................................................................................. 4
1.1 About this documentation ...............................................................................................4
1.2 Structure of the safety notes ...........................................................................................4
1.3 Decimal separator in numerical values ...........................................................................5
1.4 Rights to claim under limited warranty ............................................................................5
1.5 Product names and trademarks......................................................................................5
1.6 Copyright notice ..............................................................................................................5
2 Safety notes .............................................................................................................................. 6
2.1 Preliminary information ...................................................................................................6
2.2 Duties of the user............................................................................................................6
2.3 Target group ...................................................................................................................7
2.4 Transport.........................................................................................................................7
2.5 Maintenance and repair ..................................................................................................8
3 Product description.................................................................................................................. 9
3.1 About DUV40A................................................................................................................9
3.2 Designated use ...............................................................................................................9
3.3 Modification by the user ................................................................................................10
4 DUV40A.................................................................................................................................... 11
4.1 Features........................................................................................................................11
4.2 Mounting the diagnostic unit .........................................................................................26
4.3 Technical data...............................................................................................................29
5 Service..................................................................................................................................... 35
5.1 Waste disposal..............................................................................................................35
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1General information
About this documentation
Manual – DUV40A
4
1 General information
1.1 About this documentation
The documentation at hand is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or if you require further
information, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
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1
General information
Decimal separator in numerical values
Manual – DUV40A 5
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.
1.3 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.6 Copyright notice
©2020SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
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2Safety notes
Preliminary information
Manual – DUV40A
6
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following may be carried
out only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and leg-
islation governing technical work equipment and accident prevention regulations.
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2
Safety notes
Target group
Manual – DUV40A 7
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product who
possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product who possess the following qualifications:
• Qualifications in the field of electrical engineering in accordance with the national
regulations
• Familiarity with this documentation
Additional qualific-
ations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the training is to
give persons the ability to perform the required tasks and work steps in a safe and cor-
rect manner.
2.4 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Always use all attachment points if available. The attachment points are designed
to carry only the mass of the product. Severe or fatal injuries. Do not apply any ad-
ditional loads.
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
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2Safety notes
Maintenance and repair
Manual – DUV40A
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2.5 Maintenance and repair
The DUV40A is an enclosed and encapsulated system and therefore maintenance-
free in principle. If you determine a defect at the DUV40A, contact
SEW‑EURODRIVE..
You can clean the outside of the DUV40A if necessary.
üDo not use chemical solvents, such as acetone, nitro-cellulose combi thinner or
similar products. Such solvents can damage the housing.
1. Disconnect the DUV40A from the power supply.
2. Clean the DUV40A using a soft, lint-free cloth.
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3
Product description
About DUV40A
Manual – DUV40A 9
3 Product description
3.1 About DUV40A
The DUV40A is a vibration monitoring system for continuous frequency-selective mon-
itoring. With 2 integrated signals and up to 3 connected signals, further measured val-
ues can be detected, recorded, and analyzed. After the analysis and depending on
user-defined alarm limits, the system can switch outputs and display the state using
LEDs.
To allow integration into a higher-level system, inputs are available via which addi-
tional signals are recorded. These signals can be used as reference values for signal
analysis e.g. to trigger time or event-based measuring tasks.
The DUV40A allows you to cover a large number of applications. Configure the
DUV40A according to your application using the integrated web application and
SmartWeb software. Several DUV40A devices can be combined in one network. Re-
gardless of the number of devices, administration takes place centrally on a PC
equipped with the SmartUtility software.
With the DUV40A SEW‑EURODRIVE offers condition monitoring optimized for your
requirements.
The device is ready for measuring as soon as DUV40A is connected to the supply
voltage. To ensure an optimal vibration monitoring start the DUV40A only after the fol-
lowing steps are complete:
• All the components are connected correctly.
• The monitored machine is in a normal operating state.
3.2 Designated use
DUV40A is designated for the following purposes.
• For the collection and analysis of vibration measurement signals.
• For the detection of temperature signals.
• For the evaluation of incoming signals.
DUV40A may be operated only within the application limits specified in the technical
data.
Analysis of measured values as well as changes to the settings may be performed
only using the software SmartUtility light included in the delivery, the optionally pur-
chased software SmartUtility, the integrated software SmartWeb or directly at the
device, if possible.
Any other way of using the product exceeds the designated use and the user bears
the risk caused by such use. The user is responsible for observing the designated
use, this includes observing the manual.
INFORMATION
DUV40A must not be used for safety-relevant tasks or critical switching operations.
This especially applies if these tasks or switching operations are safety relevant to
prevent death or injury.
DUV40A is included in plants as system for permanent machine monitoring.
For installation in the plant, connection to plant components, and plant operation you
must not exceed the specified values stated in this manual. Observe chapter "Tech-
nical data"(→229).
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3Product description
Modification by the user
Manual – DUV40A
10
The plant operator bears the sole responsibility for correct installation and safe opera-
tion of the overall plant.
In addition to collecting measured values, DUV40A can also provide characteristic val-
ues or alarms to the higher-level control system using its outputs. Observe the
DUV40A specifications as well as the application limit values of the connected plant
components. This is the sole responsibility of the system operator.
3.3 Modification by the user
The user may not modify the DUV40A device. Only settings made at the device or us-
ing the software SmartWeb or SmartUtility Light/SmartUtility are permitted.
The user bears all responsibility for modifications that exceed such settings. If you de-
termine a defect at your DUV40A, contact SEW‑EURODRIVE.
29190266/EN – 03/2020