Sharp AY-XP07ER User manual

1
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
S////AYXP07ER
SERVICE MANUAL
MODEL
SHARP CORPORATION
TABLE OF CONTENTS Page
SPECIFICATIONS ..............................................................................................................................................2
EXTERNAL DIMENSIONS .................................................................................................................................3
WIRING DIAGRAMS ..........................................................................................................................................4
ELECTRICAL PARTS.........................................................................................................................................5
REFRIGERATION CYCLE ................................................................................................................................6
PERFORMANCE CURVES ................................................................................................................................7
REPLACEMENT PARTS LIST
AY-XP07ER / AY-XP09ER / AY-XP12ER.........................................................................................................8
AE-X07ER / AE-X09ER / AE-X12ER..............................................................................................................11
(INOOR UNIT)
(OUTDOOR UNIT)
INDOOR UNIT
AY-XP07ER
AY-XP09ER
AY-XP12ER
OUTDOOR UNIT
AE-X07ER
AE-X09ER
AE-X12ER
SPLIT TYPE
ROOM AIR CONDITIONERS
In the interests of user-safety (Required by safety regulations
in some countries) the set should be restored to its original
condition and only parts identical to those specified should be
used.
MODELS

2
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER SPECIFICATIONS
MODEL
I NDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
ITEMS AY-XP07ER AE-X07ER AY-XP09ER AE-X09ER AY-XP12ER AE-X12ER
Cooling capacity (Min. ~ Max.) kW 2.1 (0.9 _ 3.0) 2.6 (0.9 _3.0) 3.5 (0.9 _4.0)
Heating capacity (Min. ~ Max.) kW 3.0 (0.9 _ 4.0) 3.6 (0.9 _5.0) 4.6 (0.9 _6.0)
Moisture removal(at cooling) Liters/h
Electrical data
Phase Single
Rated frequency Hz 50
Rated voltage V 230
Rated current Cool A 2.6 (0.8 _4.6) 3.3 (0.8 _4.6) 4.6 (0.8 _6.4)
(Min - Max.) Heat A 3.7 (0.7 _6.5) 4.1 (0.7 _6.5) 5.2 (0.7 _8.1)
Rated input Cool W 510 (150 _900) 650 (150 _900) 960 (150 _1400)
(Min - Max.) Heat W 730 (130 _1400) 900 (130 _1400) 1190 (130 _1800)
Cool % 85 86 91
Power factor Heat % 86 95 99
Type Hermetically sealed rotary type
Compressor Model 5RS092XDF
Oil charge 320cc (RB68A or Freol Alphc 68M)
Evaporator Louver Fin and Grooved tube type
Refrigerant system Condenser Corrugate Fin and Grooved tube type
Control Expansion valve
Refrigerant (R410A) 1000g 1000g 1080g
De-lce system Micro computer controled reversed systems
Noise level High dB(A) 38 46 43 48 45 49
(at cooling) Low dB(A) 32 – 34 – 38 –
Soft dB(A) 26 – 28 – 31 –
Fan system
Drive Direct drive
Air flow quantity High m3/min. 7.8 22 9.9 22 11.2 24
(at cooling) Low m3/min. 6.8 – 7.7 – 9.0 –
Soft m3/min. 5.2 – 6.0 – 6.8 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 3/8", 1/4" 1/2", 1/4"
Drain piping mm O.D ø 18
Others Compressor: Thermal protector
Safety device Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Width mm 810 730 810 730 810 780
Net dimensions Height mm 285 540 285 540 285 540
Depth mm 240 250 240 250 240 265
Net weight kg 11 36 11 36 11 37
Note: The condition of star " " marked item are ‘ISO5151’ : 1994(E), condition T1.

3
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
EXTERNAL DIMENSIONS
22.0
58 18.5
175
CRMC-A442JBE0
R03(AAA) 2PCS.
SHARP CORPORATION
INVERTER AIR CONDITIONER
790
240
285
810
Figure E-1. INDOOR UNIT
C
165
167.5
136
81
B
72
540
299 324
A
12
37.5
ø4.5
58
135
14
B
730
780
A
515
540
AE-X07ER
AE-X09ER
AE-X12ER
C
250
265
Figure E-2. OUTDOOR UNIT

4
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER WIRING DIAGRAMS
N
1
N
1
2
N
1
2
WIRING DIAGRAM <CB878>
INDOOR UNIT OUTDOOR UNIT
TERMINAL BOARD1
POWER
SUPPLY
SINGLE
PHASE
GREEN-YELLOW
BLUE
BLACK
LOUVER MOTOR
(TOP)
LOUVER MOTOR
(BOTTOM)
ROOM TEMP.
THERMISTOR
PIPE TEMP.
THERMISTOR
TH1
TH2
YELLOW
ORANGE
CNA
CNB
R76
IN OUT
S
N
BLUE
BLACK
RED
NF1 DB1
C14A
FU1
250V
3.15A
FU2
250V
2A
NR1
SSR
RY1
C23
NF2
C28
CN5 C98
C99
CN1
C97
C96 FAN MOTOR
TERMINAL BOARD 2 TERMINAL BOARD
CLUSTER
GENERATOR
POWER
SUPPLY UNIT
CN2
CN3
BCN1
BCN3
BCN201 CN102
BCN101
CN101
DISPLAY
BOARD
UNIT
RECEIVER
BOARD
UNIT
CONTROL BOARD UNIT
SERIAL
SIGNAL
CIRCUIT
EVAPORATOR
LED INDICATION FOR SELF-DIAGNOSIS
Abnormal contents
Temperature
Indicator
Blinking No.
1
2
5
6
7
9
11
13
14
17
18
Short circuit of the Thermistor
Overheat error (compressor and cycle)
Open circuit of the Thermistor
Abnormal DC current
Abnormal AC current
Abnormal outdoor fan motor
Abnormal Thermistor or four way valv
Abnormal PAM voltage and PAM clock signal
Open circuit of serial signal line
Short circuit of serial signal line
19 Abnormal fan motor of indoor unit
Rotation error of the compressor or compressor lock
<Indication of the abnormal condition>
LED indicator will blink, if the set is in abnormal condition.
Figure W-1. Wiring Diagram for AY-XP07ER / AY-XP09ER / AY-XP12ER
Figure W-2. Wiring Diagram for AE-X07ER / AE-X09ER / AE-X12ER

5
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
For Model AY-XP07ER / AY-XP09ER / AY-XP12ER
DESCRIPTION MODEL REMARKS
Indoor fan motor MLB084 DC Motor
Indoor fan motor capacitor ––
Transformer ––
FUSE1 –QFS-GA052JBZZ (250V, 3.15A)
FUSE2 –QFS-GA051JBZZ (250V, 2A)
For Model AE-X07ER / AE-X09ER / AE-X12ER
DESCRIPTION MODEL REMARKS
Compressor 5RS092XDF D.C. brush-less motor
Outdoor fan motor ML-A902 DC Motor
Outdoor fan motor capacitor ––
WPE1 –QFS-GA050JBZZ(250V, 1A)
WPE101 –QFS-GA051JBE0(250V, 2A)
WPE3 –QFS-GA052JBZZ(250V, 3.15A)
WPE5 –QFS-GA065JBZZ(400V, 20A)
–QFS-GA066JBZZ(400V, 15A)
ELECTRICAL PARTS

6
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER REFRIGERATION CYCLE
s
1
4
C
2
Capillary
tube B
Accumulator
3
Strainer
Expansion
valve
Heating Cooling
Outdoor unit
Condenser
Evaporator
Indoor unit
Reverse valve
Comp-
ressor
Flare coupling Flare coupling
3-way
valve 2-way valve
Silencer
Coil
s
1
4
C
2
Capillary
tube B
Capillary
tube
(2 pieces)
Accumulator
3
Strainer
Heating Cooling
Outdoor unit
Condenser
Evaporator
Indoor unit
Reverse valve
Comp-
ressor
Flare coupling Flare coupling
3-way
valve
2-way
valve
Silencer
Coil
Expansion
valve
Flow for Refrigerant for AY-XP07ER / AY-XP09ER Flow for Refrigerant for AY-XP12ER
AY-XP07ER AY-XP09ER
Indoor side
Standard conditions:
Dry-bulb Temp. (˚C) Relative Humidity (%)
20Heating
Outdoor side
Dry-bulb Temp. (˚C) Relative Humidity (%)
787
27Cooling 47 35 40
AY-XP07ER / AY-XP09ER / AY-XP12ER
Temperature at each part and pressure in 3-way valve
NO.
Condition Cooling
72
40
15
16
1.00
78
1
28
2
2.60
78
1
28
2
2.60
72
40
15
16
1.00
80
2
30
2
2.60
74
42
14
14
1.00
Heating Cooling Heating Cooling Heating
Model
1
2
3
4
3-way valve
pressure (MPaG)
Dimension of Capillary tube
AY-XP12ER
Model O.D I.D L
ø2.7 ø1.7 300
Capillary tube
AY-XP12ER
REFRIGERANT PIPE LENGTH 7.5m

7
AY-XP07ER–AE-X07ER
AY-XP09ER–AE-X09ER
AY-XP12ER–AE-X12ER
PERFORMANCE CURVES
NOTE: 1) Indoor fan speed: Hi
2) Vertical adjustment louver "45˚", Horizontal adjustment louver "front"
3) Indoor air temp. : Cooling 27˚C, Heating 20˚C
4) Power source : 230V, 50Hz
25 30 35 40
2.0
2.2
2.4
2.6
300
400
500
600
Cooling capacity(kW)
Outside air temp.(˚C)
Input(W)
-5 0 7510
1.5
2.0
2.5
3.0
500
600
700
800
Heating capacity(kW)
Outside air temp.(˚C)
Input(W)
Figure P-1. At Cooling for AY-XP07ER Figure P-2. At Heating for AY-XP07ER
25 30 35 40
2.4
2.6
2.8
3.0
3.2
500
600
700
800
Cooling capacity(kW)
Outside air temp.(˚C)
Input(W)
-5 0 5 7 10
3.0
2.5
3.5
4.0
700
800
900
1000
Heating capacity(kW)
Outside air temp.(˚C)
Input(W)
Figure P-3. At Cooling for AY-XP09ER Figure P-4. At Heating for AY-XP09ER
25 30 35 40
3.2
3.4
3.6
3.8
4.0
800
900
1000
1100
Cooling capacity(kW)
Outside air temp.(˚C)
Input(W)
-5 0 5 7 10
3.5
4.0
4.5
5.0
1000
1100
1200
1300
Heating capacity(kW)
Outside air temp.(˚C)
Input(W)
Figure P-5. At Cooling for AY-XP12ER Figure P-6. At Heating for AY-XP12ER

8
AY-XP07ER
AY-XP09ER
AY-XP12ER
REF. NO. PART NO. DESCRIPTION Q'TY CODE
REPLACEMENT PARTS LIST (AY-XP07ER / AY-XP09ER / AY-XP12ER)
CONTROLBOX PARTS
1- 1 CMOT-A433JBKZ Fan motor sub ass’y 1 BK
1- 2 DSGY-B540JBKZ Control board unit [AYXP07ER] 1 BU
1- 2 DSGY-B532JBKZ Control board unit [AYXP09ER] 1 BU
1- 2 DSGY-B550JBKZ Control board ass’y [AYXP12ER] 1 BU
1- 2-1 QFS-GA051JBZZ Fuse 1 AD
1- 2-2 QFS-GA052JBZZ Fuse 1 AD
1- 3 QACC-A298JBZZ Power supply cord 1
1- 4 QTANZA001JBZZ Terminal board 1 AQ
1- 5 QTANZA018JBZZ Terminal board 1
1- 6 RH-HXA014JBZZ Thermister ass’y 1 AG
1- 7 RTHM-A292JBE0 Thermistor 1 AH
1- 8 QW-VZE403JBZZ Lead wire 1 AH
1- 9 RMOT-A110JBZZ Louver motor 1 AN
1- 10 RMOT-A108JBEZ Louver motor-b 1 AN
1- 11 CKITTA013JBKZ Plasmacluster unit 1 AZ
CABINET AND UNIT PARTS
2- 1 CHLD-A050JBK0 Bearing ass’y 1 AG
2- 2 PGUMMA206JBE0 Motor cushion 1
2- 3 PGUMMA207JBE0 Motor cushion 1
2- 4 DCHS-A502JBKZ Cabinet ass’y 1 BA
2- 5 PGID-A108JBFA Guide 1 AL
2- 6 NFANCA087JBKZ Crossflow fan 1 BA
2- 7 PCOV-A845JBFZ Motor cover 1 AG
2- 8 CCOV-A093JBKZ Louver cover ass’y 1
2- 8-1 FCOV-A155JBFA Cover 1
2- 8-2 MHNG-A031JBFA Cover hinge 1 AC
2- 8-3 PCOV-B005JBFA Louver cover 1 AF
2- 9 PCOV-A849JBFZ Side cover 1 AF
2- 10 PGID-A109JBFZ Guide 2 AF
2- 11 CLOV-A054JBKZ Direct.louver ass’y 1 AN
2- 11-1 MLOV-A385JBFA Air direction louver 1
2- 11-2 NBRG-A030JBFA Bearing 1 AB
2- 11-3 NBRG-A037JBFA Bearing 1 AE
2- 12 CPNL-A485JBKZ Cont.box cover ass’y 1 AQ
2- 13 FCOV-A143JBFZ Senser cover 1 AD
2- 14 PCOV-A992JBFZ Led holder 1 AD
2- 15 PCOV-B010JBFA Led cover 1
2- 16 LHLD-A449JBF0 Thermistor holder 1 AH
2- 17 LHLD-A690JBFZ Senser holder 1 BD
2- 18 PBOX-A432JBFZ Control box 1 BF
2- 19 PCOV-A847JBPZ Cont.box cover 1 AG
2- 20 CSRA-A577JBKZ Drain pan ass’y 1
2- 20-1 CHOS-A015JBKZ Drain hose ass’y 1
2- 20-10 MJNTPA095JBFA Louver link 2 AB
2- 20-11 MLOV-A346JBFA Vertical louver 9 AB
2- 20-12 MLOV-A347JBFA Vertical louver 1 AB
2- 20-13 MLOV-A386JBTA Air flow louver 1 AS
2- 20-14 NBRG-A028JBFA Bearing 1 AB
2- 20-15 NBRG-A031JBFA Bearing 1 AC
2- 20-16 NBRG-A038JBFA Bearing c 1 AC
2- 20-17 PGUMMA169JBE0 Drain plug 1 AD
2- 20-2 DSRA-A258JBKZ Drain pan sub ass’y 1
2- 20-3 GGAD-A057JBTA Wire guard 1
2- 20-4 PSRA-A161JBFA Drain pan 1
2- 20-5 LHLD-A615JBFA Louver stopper 1 AC
2- 20-6 LHLD-A682JBFA Led holder 1 AE
2- 20-7 LHLD-A691JBFZ Lead wire guide 2 AE
2- 20-8 LPFT-A144JBFZ Dorain joint 1 AD
2- 20-9 LPFT-A147JBFZ Dorain joint l 1

9
AY-XP07ER
AY-XP09ER
AY-XP12ER
REF. NO. PART NO. DESCRIPTION Q'TY CODE
2- 21 CPNL-A486JBKZ Open panel ass’y1BC
2- 21-1 HBDG-A144JBEA Badge 1 AF
2- 21-2 HDECQA097JBRA Display panel 1 AF
2- 21-3 HDECQA098JBRA Display panel 1 AX
2- 21-4 HPNL-A672JBTA Open panel 1
2- 21-5 LHLD-A680JBFA Holder 1 AD
2- 21-6 LHLD-A681JBFZ Display holder 6 AC
2- 22 DWAK-A869JBKZ Front panel ass’y1AS
2- 22-1 GWAK-A300JBFA Front panel 1 AV
2- 22-2 TLABCB878JBRZ Wiring diagram 1 AC
2- 23 DHLD-A009JBK0 Pipe holder ass’y1AE
2- 24 LHLD-A689JBFA Holder 1 AG
2- 25 LHLD-A394JBFA Pipe holder 1 AD
2- 26 PCOV-A848JBFZ Drain cover 1 AD
2- 27 PCOV-B006JBFA Screw cover 3 AD
2- 28 PFILMA191JBEZ Air filter 1 AL
2- 29 PPLTNA078JBPZ Mounting angle 1 AU
2- 30 TSPC-E666JBRZ Name badge [AYXP07ER] 1
2- 30 TSPC-E651JBRZ Name badge [AYXP09ER] 1
2- 30 TSPC-E681JBRZ Name badge [AYXP12ER] 1 AC
CYCLE PARTS
3- 1 CPIPCA796JBKZ Inlet tube ass’y [AYXP07ER] [AYXP09ER] 1 AX
3- 1 CPIPCA813JBKZ Inlet tube ass’y [AYXP12ER] 1
3- 2 DEVA-A189JBKZ Evaporator ass’y1BS
3- 3 LX-NZA169JBE0 Flare nut1/4 1 AG
3- 4 PCAP-A064JBE0 Cap 1/4 1
ACCESSORY PARTS
4- 1 CFIL-A088JBKZ Purify filter ass’y1AR
4- 2 CRMC-A629JBEZ Remote control 1 BB
4- 3 FFZK-A178JBKZ Screws kit 1
4- 4 LHLD-A688JBFA Cord holder 1 AE
4- 5 LPFT-A088JBF0 Drain joint 1 AC
4- 6 SSAKHA149YDE0 Bag 1AC
4- 7 TINS-A811JBRZ Installation manual1 1 AL
4- 8 TINS-A812JBRZ Installation manual2 1 AL
4- 9 TINSEA363JBRZ Operation manual 1 AS
4- 10 UBATUA027JBE0 Battery pack 1 AE
PACKING PARTS
90- 1 CPADBA059JBKZ Packing pad ass’y2AK
90- 2 SPADBA189JBEZ Pad 1AD
90- 3 SPAKCB549JBEZ Packing case [AYXP07ER] 1
90- 3 SPAKCB537JBEZ Packing case [AYXP09ER] 1
90- 3 SPAKCB568JBEZ Packing case [AYXP12ER] 1 AR
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION

10
A
B
C
D
E
F
G
H
A
123456
123456
B
C
D
E
F
G
H
AY-XP07ER
AY-XP09ER
AY-XP12ER
AY-XP07ER
AY-XP09ER
AY-XP12ER
運転
運転
/停止
停止
運転
運転
風量
風量
温度設定
温度設定
タイマー
タイマー
自動
自動
時間後
時間後
℃
自動
自動
暖房
暖房
冷房
冷房
除湿
除湿
切入
1f
1f
温度
温度
入
運転切換
運転切換
1時間切
時間切
フルパワー
フルパワー
切
取消
取消
風量
風量
風向
風向
タイマー
タイマー
4-10
1-11
2-17
2-13
2-20
2-25 2-29
2-23
2-26
2-16
2-19
2-18
2-12
2-10
4-3
4-2
4-5 4-9
2-9 2-5
2-4
3-1
1-7
1-3
1-2
1-6
1-5
1-1
2-3
1-4
2-7
2-6
2-1
2-8
1-8
1-9
4-4
2-2
3-4
3-3
3-2
4-7 4-8
4-1
2-21-4
2-21
2-21-3
2-11
90-1
90-2
90-3
2-28
2-24
2-14
2-15
2-27
1-10
2-22
2-27
2-11-3
2-20-7
2-20-6
2-20-3
2-20-1
2-22-1
2-22-2
2-20-5
2-20-9
2-20-2
2-20-8
2-20-4
2-11-1
2-11-2
2-8-1
2-8-3 2-8-2
2-20-14
2-20-16
2-20-15
2-20-13
2-20-10
2-20-10
2-20-12
2-20-11
2-20-11
2-21-1
2-21-2 2-21-5
2-21-6
2-21-6