Sharp IV-S30 User manual

Compact image sensor camera
User’s Manual (Function and Operation)
Version 2.0
Produced in July 2002
IV-S30
< Controller >
-IV-S31M
-IV-S32M
-IV-S33M

Thank you for purchasing the SHARP IV-S30 compact image sensor camera (IV-S33M controller). Read this
introductory user's manual carefully to thoroughly familiarize yourself with the functions and proper procedures
for operation.
Store this user's manual in a safe place. We are confident that the manual will be helpful whenever you
encounter a problem.
In addition to this manual, there are two other IV-S30 manuals as follows. Read them in conjunction with this
manual.
IV-S30 (IV-S31M/S32M/S33M)
IV-S30 (IV-S31M/S32M/S33M)
User’s Manual (Introduction and Hardware )
User’s Manual (Function and Operation: This manual)
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Notes
- This manual was written with the utmost care. However, if you have any questions or
inquiries concerning the product, please feel free to contact our dealers or service agents.
- Copying all or part of this booklet is prohibited.
- The contents of this manual may be revised or modified for improvement without prior
notice.

Software version
[1] Software version of IV-S33M
This manual describes the IV-S31M/S32M using software version V2.02.
The upgrade details (functions added to version V1.15) for the IV-S31M/S32M software (system
program) are as follows.
Newly added functions in software version V2.02 (compared with V1.15)
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Differences between types of controllers
(" ": Compatible/available, "-": Not compatible/unavailable)
* The gray search times given above are true when the search area is 256 x 256 pixels, the model is 64 x 64
pixels, and the contraction value is set to 3.
A table of controller (IV-S31M/S32M/S33M) functions is shown on pages 1-28 and 1-29.
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[2] Upgrade details
(1) IV-S33M
This manual describes the IV-S33M using software version V1.01.
The upgrade details (functions added to version V1.00) for the IV-S33M software (system program)
are as follows.
Newly added functions in software version V1.01 (Compared with V1.00)
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2-71

Chapter 1: Setting and Operating Outline
Chapter 2: Setting the Operating and System Conditions
Chapter 3: Setting Measurement Conditions
Chapter 4: Positional Deviation Measurement
Chapter 5: Degree of Match Inspection
Chapter 6: Lead Inspection
Chapter 7: BGA/CSP Inspection
Chapter 8: Area Measurement by Binary Conversion
Chapter 9: Object Counting by Binary Conversion
Chapter 10: Object Identification by Binary Conversion
Chapter 11: Existence Inspection by Point Measurement
Chapter 12: Multiple Position Measurement
Chapter 13: Multiple Degree of Match Inspection
Chapter 14: Distance and Angle Measurement
Chapter 15: Numerical Calculations
Chapter 16: PC Function
Chapter 17: Setting the Input/Output Conditions
Chapter 18: Communication (General Purpose Serial Interface)
Chapter 19: Computer Link
Chapter 20: Troubleshooting
Alphabetical Index

Table of Contents
Chapter 1: Setting and Operating Outline ................................................... 1-1 to 1-29
1-1 Setting and operating procedures ............................................................................................... 1-1
1-2 Method for selecting the menu configuration ............................................................................... 1-2
(1) When power is first turned ON after the machine is delivered ............................................. 1-2
(2) Changing the screen from the standard menus to the simplified menus configuration ........ 1-3
(3) Changing from the simplified menus to the standard menus configuration .......................... 1-3
1-3 Screen specifications .................................................................................................................. 1-4
[1] Operation (run) screen ............................................................................................................... 1-4
(1) MAIN OPS MENU screen .................................................................................................... 1-4
(2) NG image display screen (IV-S32M/S33M) .......................................................................... 1-7
[2] Menu configuration .................................................................................................................... 1-8
[3] Configuration of the setting conditions ....................................................................................... 1-9
1-4 Setting the measurement programs .......................................................................................... 1-10
1-5 Common operations for each menu .......................................................................................... 1-12
[1] Operations to return to the MAIN OPS MENU ......................................................................... 1-12
[2] Saving data .............................................................................................................................. 1-12
[3] Lock the menu display ............................................................................................................. 1-13
1-6 Power ON setting menu ............................................................................................................. 1-14
[1] Operations menu lock .............................................................................................................. 1-14
[2] Change the Japanese or English display mode....................................................................... 1-15
1-7 Remote key pad and specifications ........................................................................................... 1-16
1-8 Register and display NG images ............................................................................................... 1-17
[1] How to register NG images (IV-S32M/S33M) .......................................................................... 1-17
[2] How to display NG images....................................................................................................... 1-18
[3] Initializing the NG images (IV-S32M/S33M) ............................................................................. 1-22
1-9 Operation flow ............................................................................................................................ 1-23
[1] Power ON and main loop processing ...................................................................................... 1-23
[2] Operation flow after the measurement start input is turned ON............................................... 1-25
1-10 Table of controller functions ..................................................................................................... 1-28
Chapter 2: Setting the Operating and System Conditions .........................2-1 to 2-22
2-1 Setting the operating conditions .................................................................................................. 2-1
[1] Monitor output ............................................................................................................................ 2-3
(1) Monitor output switching by key presses .............................................................................. 2-3
(2) Output monitor switching by parallel input ............................................................................ 2-4
[2] Image capture ............................................................................................................................ 2-5
[3] Message display ........................................................................................................................ 2-6
[4] Pattern display ........................................................................................................................... 2-7
[5] Binary image display .................................................................................................................. 2-8
[6] θangle correction image display ............................................................................................... 2-9
[7] Operation menu display ........................................................................................................... 2-10
[8] Through display ........................................................................................................................2-11
[9] Extension functions .................................................................................................................. 2-12
(1) Extension function 1 (crosshair cursor display, manual measurements) ........................... 2-12
(2) Extension function 2 (crosshair cursor display) .................................................................. 2-13
2-2 Setting the system conditions ................................................................................................... 2-14

[1] Manually setting the object type............................................................................................... 2-14
[2] Total initialization, RAM initialization, and NG image initialization ........................................... 2-15
[3] Self-diagnosis .......................................................................................................................... 2-16
(1) Diagnostic items and methods ........................................................................................... 2-16
(2) Operating procedure .......................................................................................................... 2-16
[4] Setting the system time............................................................................................................ 2-17
[5] Gain/offset adjustment ............................................................................................................. 2-18
2-3 Camera settings ......................................................................................................................... 2-19
[1] Image capture mode ................................................................................................................ 2-20
[2] Camera synchronization .......................................................................................................... 2-21
Chapter 3 : Setting Measurement Conditions ............................................. 3-1 to 3-38
3-1 Outline ......................................................................................................................................... 3-1
3-2 Shared settings ............................................................................................................................ 3-3
[1] Camera selection ....................................................................................................................... 3-3
[2] Window shape selection and settings ........................................................................................ 3-4
(1) A rectangular window ........................................................................................................... 3-4
(2) Horizontal/vertical lines ........................................................................................................ 3-5
(3) Circle window ....................................................................................................................... 3-6
(4) Elliptical window ................................................................................................................... 3-6
[3] Image settings............................................................................................................................ 3-7
(1) Gray scale processing (pixel contraction and detection precision) ...................................... 3-7
(2) Threshold value setting ........................................................................................................ 3-8
(3) Setting window boundaries (enable/disable) ........................................................................ 3-8
(4) Object identification and numbering function (labeling) ........................................................ 3-9
(5) Binary processing (fixed/threshold value correction) ............................................................ 3-9
(6) Space filter ......................................................................................................................... 3-10
(7) The expansion/contraction method of eliminating noise in binary images ..........................3-11
(8) Edge detection ................................................................................................................... 3-12
(9) Artifact processing .............................................................................................................. 3-13
(10) Gray level change ............................................................................................................ 3-14
(11) Contrast search in the reference image ........................................................................... 3-15
[4] Evaluation conditions ............................................................................................................... 3-16
[5] Image pre-processing .............................................................................................................. 3-17
(1) Shading correction ............................................................................................................. 3-18
(2) Binary image mask ............................................................................................................. 3-19
(3) Comparative calculations between images ........................................................................ 3-23
[6] Position correction ................................................................................................................... 3-26
(1) Correction details ............................................................................................................... 3-26
(2) Operation setting details ..................................................................................................... 3-27
(3) Correction example ............................................................................................................ 3-28
[7] Title registration ........................................................................................................................ 3-30
3-3 Input & Output / System settings ............................................................................................... 3-31
[1] Illuminance (light level) monitor ............................................................................................... 3-31
(1) Purpose .............................................................................................................................. 3-31
(2) Applications ........................................................................................................................ 3-31
(3) Setting procedure ............................................................................................................... 3-31
[2] Setting the shutter speed ......................................................................................................... 3-33

[3] Copying .................................................................................................................................... 3-34
[4] Initialize the measurement conditions for each type ................................................................ 3-35
[5] NG image registration (IV-S32M/S33M) .................................................................................. 3-36
[6] Halt on NG measurement ........................................................................................................ 3-37
[7] Window group move ................................................................................................................ 3-38
Chapter 4: Positional Deviation Measurement .............................................. 4-1 to 4-8
Chapter 5: Degree of Match Inspection ......................................................... 5-1 to 5-4
Chapter 6: Lead Inspection .............................................................................6-1 to 6-4
Chapter 7: BGA/CSP Inspection ..................................................................... 7-1 to 7-6
Chapter 8: Area Measurement by Binary Conversion ..................................8-1 to 8-7
Chapter 9: Object Counting by Binary Conversion ...................................... 9-1 to 9-5
Chapter 10: Object Identification by Binary Conversion.......................... 10-1 to 10-5
Chapter 11: Existence Inspection by Point Measurement ....................... 11-1 to 11-5
Chapter 12: Multiple positional measurements ........................................ 12-1 to 12-6
Chapter 13: Multiple degree of match inspection ......................................13-1 to13-4
Chapter 14: Distance and Angle Measurement ......................................... 14-1 to 14-6
Chapter 15 Numerical Calculations .......................................................... 15-1 to 15-16
15-1 The individual numerical calculations for each measuring program ........................................ 15-2
[1] The setting details .................................................................................................................... 15-2
[2] Types and number of styles of entered for each measurement program ................................ 15-4
[3] Display lists on the [NUMERICA CALC] menu ........................................................................ 15-6
15-2 Final numerical calculations ................................................................................................... 15-10
15-3 Setting examples ................................................................................................................... 15-12
Chapter 16: PC Function ........................................................................... 16-1 to 16-19
16-1 Operation cycle ........................................................................................................................ 16-1
[1] Power ON sequence ................................................................................................................ 16-2
[2] PC scan cycle .......................................................................................................................... 16-2
(1) Input refresh ....................................................................................................................... 16-2
(2) Ladder circuit calculation (final output conditions) .............................................................. 16-2
(3) Output refresh .................................................................................................................... 16-2
[3] Measurement processing cycle ............................................................................................... 16-2
(1) Measurement processing (measurement 0 to 4) ................................................................ 16-2
(2) Ladder circuit calculation (based on output conditions for measurements 0 to 4) ............. 16-2
16-2 Ladder circuit program creation .............................................................................................. 16-3
[1] Procedure for creating measurement output condition and a ladder circuit............................. 16-3
[2] Procedure for creating the final output conditions in a ladder circuit ...................................... 16-11
16-3 Program examples (shape and positional deviation inspection)........................................... 16-17
16-4 Examples of a final output conditions ladder circuit .............................................................. 16-18

16-5 PC monitor screen ................................................................................................................ 16-19
Chapter 17: Setting the Input/Output Conditions ................................... 17-1 to 17-24
17-1 Outline ..................................................................................................................................... 17-1
[1] When you want to select "PARALLEL + SERIAL + USB" on the "MEAS INP I/F"line .............. 17-1
[2] When you want to select the "CCD-TRIG" on the "MEAS INP I/F" line ................................... 17-3
17-2 Measurement start input and result output settings ................................................................. 17-4
(1) Measurement start input = parallel, object type change = parallel, result output =
parallel ................................................................................................................................ 17-5
(2) Measurement start input = parallel, object type change = parallel, result output =
computer Iink/parallel .......................................................................................................... 17-6
(3) Measurement start input = parallel, object type change = parallel, result output =
general purpose serial/parallel ............................................................................................ 17-7
(4) Measurement start input = general-purpose serial, object type change =
general-purpose serial, result output = general-purpose serial/parallel .............................. 17-8
(5) Measurement start input = CCD trigger, start sampling = parallel, object type
change = parallel, result output = parallel ............................................................................ 17-9
(6) Measurement start input = CCD trigger, start sampling = parallel, object type
change = parallel, result output = computer link/parallel .................................................. 17-10
(7) Measurement start input = CCD trigger, start sampling = parallel, object type
change = parallel, result output = general purpose serial/parallel ......................................17-11
(8) Measurement start input = CCD trigger, start sampling, object type change =
general purpose serial, result output = general purpose serial/parallel ............................ 17-12
(9) Measurement start input = CCD trigger, start sampling = auto, object type change,
result output = parallel ...................................................................................................... 17-13
(10) Measurement start input = CCD trigger, start sampling = auto, object type
change = general purpose serial, result output = general purpose serial/parallel ............. 17-15
17-3 CCD trigger ............................................................................................................................ 17-17
[1] Outline.................................................................................................................................... 17-17
[2] Setting procedure................................................................................................................... 17-17
17-4 Setting for serial communications .......................................................................................... 17-19
17-5 Computer link ......................................................................................................................... 17-20
17-6 Output block assignment (Computer link output and general purpose serial output) ............ 17-21
[1] Data in specified blocks ......................................................................................................... 17-21
(1) In the case of a computer link .......................................................................................... 17-21
(2) When the measurement is started by a CCD trigger or a parallel I/F signal and
the results are output by a general purpose serial I/F signal ............................................. 17-22
[2] Setting (operating) procedure ................................................................................................ 17-22
17-7 Setting the data output ........................................................................................................... 17-23
(1) Select "ANY" for the serial output ..................................................................................... 17-23
(2) Select "YES" or "NO" for output data ............................................................................... 17-23
Chapter 18: Communication (General Purpose Serial Interface) .......... 18-1 to 18-17
18-1 List of processing functions ..................................................................................................... 18-1
18-2 Data flow .................................................................................................................................. 18-3
[1] Measurement execution 1: Command codes 10, 11, or 12 ..................................................... 18-3
[2] Measurement execution 2: Response processing for command 11 ........................................ 18-3
[3] Measurement execution 3: Command 14 ................................................................................ 18-4
[4] Processing other than measurement execution processing .................................................... 18-4

18-3 Communication format ............................................................................................................. 18-5
18-4 Processing functions ................................................................................................................ 18-7
[1] Measurement execution functions ........................................................................................... 18-7
(1) Measurement execution function 1: code 10(H) ..................................................................................................................... 18-7
(2) Measurement execution function 2: code 11(H) ..................................................................................................................... 18-7
(3) Measurement execution function 3 : code 12(H) ................................................................................................................... 18-8
(4) Measurement execution function 4: code 14(H) ..................................................................................................................... 18-8
[2] Result reading .......................................................................................................................... 18-9
(1) Measurement data reading function 1: code 20(H) ............................................................................................................. 18-9
(2) Measurement data reading function 2: code 21(H) ............................................................................................................. 18-9
(3) Measurement data reading function 3: code 22(H) ......................................................................................................... 18-10
(4) Measurement data reading function 4: code 24(H) ......................................................................................................... 18-10
(5) Illuminance level reading: code 28(H) ............................................................................................................................................ 18-11
(6) Corrected light level reading: code 29(H) ................................................................................................................................... 18-11
[3] Setting, initialization, and diagnosis of the operation screen ................................................. 18-12
[4] Setting numerical date of the any output measuring.............................................................. 18-16
Chapter 19: Computer Link .......................................................................19-1 to 19-35
19-1 Compatible models .................................................................................................................. 19-1
19-2 Data flow .................................................................................................................................. 19-2
19-3 Register setting ....................................................................................................................... 19-3
Measurement data blocks ........................................................................................................ 19-5
[1] Number of blocks ..................................................................................................................... 19-5
[2] Contents of the measurement result block (for each measurement function) ......................... 19-6
(1) Positional deviation measurement ..................................................................................... 19-6
(2) Degree of match inspection ................................................................................................ 19-7
(3) Lead inspection .................................................................................................................. 19-7
(4) BGA/CSP inspection .......................................................................................................... 19-8
(5) Area measurement by binary conversion ........................................................................... 19-8
(6) Counting quantities by binary conversion ........................................................................... 19-8
(7) Object identification by binary conversion .......................................................................... 19-9
(8) Point measurement .......................................................................................................... 19-12
(9) Multiple position measurement ......................................................................................... 19-14
(10) Multiple degree of mach inspections .............................................................................. 19-14
(11) Distance and angle measurement .................................................................................. 19-15
(12) Final numeric calculation result ...................................................................................... 19-16
Specifications for any output data .......................................................................................... 19-17
19-4 Interface ................................................................................................................................ 19-20
[1] Setting items for the IV-S30 ................................................................................................... 19-20
[2] Connection with a Sharp PC .................................................................................................. 19-21
(1) Module setting .................................................................................................................. 19-21
(2) Using memory .................................................................................................................. 19-23
(3) Connections ..................................................................................................................... 19-24
[3] Connection with a Mitsubishi PC ........................................................................................... 19-27
(1) Module setting .................................................................................................................. 19-27
(2) Using memory .................................................................................................................. 19-28
(3) Connections ..................................................................................................................... 19-29
[4] Connection with an OMRON PC............................................................................................ 19-30

(1) Module setting .................................................................................................................. 19-30
(2) Using memory .................................................................................................................. 19-31
(3) Connections ..................................................................................................................... 19-31
19-5 Program examples ................................................................................................................. 19-32
(1) Data flow .......................................................................................................................... 19-32
(2) Flow chart ......................................................................................................................... 19-33
(3) Program ............................................................................................................................ 19-34
(4) Timing chart ...................................................................................................................... 19-35
Chapter 20: Troubleshooting ...................................................................... 20-1 to 20-6
[1] Symptoms and checks ............................................................................................................. 20-1
[2] Causes of termination codes (when an error occurs) and remedies ....................................... 20-3
[3] Maintenance ............................................................................................................................ 20-6
(1) Operation check ................................................................................................................. 20-6
(2) Checks ............................................................................................................................... 20-6
(3) When measurement errors and/or evaluation errors occur frequently, check: ................... 20-6
Alphabetical Index ................................................................ Alphabetical Index-1 to 8

1-1
Setting and Operating Outline
1
1-1 Setting and operating procedures
The setting and operating procedures are outlined below.
Chapter 1: Setting and Operating Outline
1System design (Ref. section)
- Measurement program (positional deviation
measurement, degree of match inspection, etc.)
- Number of cameras, externally connected devices,
system components
- Input/output (start measurement input, result
output, object type change, etc.)
- Lighting equipment, light level, shutter speed, lens, etc.
1-2 Measurement programs
3-1 Basic system configuration
3-2 System configuration examples
5-2 to 4 Connection, installation,
and wiring methods * 1
Chapter 20 Troubleshooting
Chapter 20 Troubleshooting
See the setting procedures start-
ing on page 3-1.
2Installation/assembly
4Select menu
- Cameras and monitor connections to the IV-S30 main
housing
- Installation of the IV-S30 main housing and camera body
- Connection of a power supply, input/output terminals
and external devices
5Environment settings
- Input/output conditions related to external devices
(Measurement start method, communication
conditions, etc.)
6Setting the conditions for each object type
- Object type No. specification
- Setting measurement program conditions
(measurement 0 to 4)
- Setting system total numerical calculations
- Setting final output conditions
- Setting system and input/output conditions
7Operation
8Test/inspection
9Maintenance
- Selection of STANDARD MENU and SIMPLIFIED MENU 1-2 Method for selecting the menu
(standard/simplified) configuration
* 1
* 2
* 1 See the IV-S30 (IV-S31M/S32M/S33M)
User’s Manual (Introduction and
Hardware).
3Turning ON the power supply
(for the IV-S30 controller and monitor)
* 2 For operation methods using the simplified menus, see the
"IV-S30 (IV-S31M/S32M/S33M) User’s Manual
(Introduction and Hardware)."
Chapter 17 Settings the
Input/Output Conditions
5-1 Installation conditions * 1
Chapter 1 Setting and Operating
Outline
Chapter 2 Setting the Operating and
System Conditions
Chapter 17 Setting the Input/Output
Conditions
Chapter 18 Communication (General
Purpose Serial Interface)
Chapter 19 Computer Link
Chapter 3 Setting Measurement
Conditions
Chapter 4 to 14 Each measurement
program
Chapter 15 Numerical Caluculations
Chapter 16 PC Function
- Operation conditions
(Image caputuring methods, measuremat result display
methods, etc.)

1-2
Setting and Operating Outline
11-2 Method for selecting the menu configuration
(1) When power is first turned ON after the machine is delivered
When power is first turned ON after the machine is delivered, the [SELECT MENU] screen will
appear.
- For details about the method for using the simplified menus, see the IV-S30 User’s Manual
(Introduction and Hardware).
Notes
- If you have saved the configuration data in flash memory by selecting the "SAVE" item, the
next time you turn ON the power, the MAIN OPS MENU you selected will be displayed
automatically.
1To select the standard menus
configuration
1. Move the cursor to the [1STANDARD
MENU] item with the up and down
keys, and press the SET key.
-The standard mode [MAIN OPS
MENU] screen will appear.
2To select the simplified menus configuration
1. Move the cursor to the [2SIMPLIFIED
MENU] item with the up and down keys,
and press the SET key.
-The [SIMPLIFIED MENU] screen will
appear.
[SELECT MENU]
1STANDARD MENU (STD RUN-MENU)
2SIMPLIFIED MENU (SEL EASY MENU)
[SIMPLIFIED MENU]
1MEAS OBJ POSITIONING EXISTENCE
2
SELECT CAMERA
CAM1 CAM1&2
3
XY CORRECTION
NO YES
OPS-MENU
Power ON
[SIMPLIFIED MENU]
[SELECT MENU]
T.IMG C1 L
VX.X
(TYPE00)
MEAS 0000ms 2000-08-01 10:30
MEASURE 0 CAM1 NO
CHG-MEA CHG-REG CHG-RST CHG-C1 CHG-C2 CHG-EVAL CUSTOM-MNU
OPS-CND MEA-CND SYS-CND CHG-TYPE NG-IMG-DSP NEXT-NG MANL-MEAS
X0~7 Y0~7 READY

1-3
Setting and Operating Outline
1
1. Move the cursor to the "2SIMPLIFIED MENU"
item with the up and down keys, and press the
SET key.
-The [SIMPLIFIED MENU] screen will
appear.
2. As described on the previous page, select each
item that you want to specify, and press the
SET key.
[SELECT MENU]
1STANDARD MENU (STD RUN-MENU)
2SIMPLIFIED MENU (SEL EASY MENU)
1. Move the cursor to the "5STD
→
SELECT
MENU" item on the [SYSTEM COND] menu,
and press the SET key.
2. Select the "EXEC" item, and press the SET
key. The [SELECT MENU] screen will appear.
Move the cursor to the "SYS-CND" item on the MAIN OPS MENU screen, and press the SET key.
[SYSTEM COND]
1
I/O CONDITIONS
(TO NEXT SUB-MENU)
2COMM.SET (TO NEXT SUB-MENU)
3
COMPUTER LINK
(TO NEXT SUB-MENU)
4INITIALIZATION ALL-INIT INIT-RAM
5
STD→SELECT MENU
EXEC
1. Move the cursor to the "5SIMPLE MENU →
STD" item on the [SYSTEM COND] menu, and
press the SET key.
2. Select the "EXEC" item, and press the SET key.
The [SELECT MENU] screen will appear.
Move the cursor to the "SYS-CND" item on the MAIN OPS MENU screen, and press the SET key.
[SYSTEM COND]
1SERIAL OUTPUT NO PC-LINK SERIAL
2COMM.SET
(TO NEXT SUB-MENU)
3
COMPUTER LINK
(TO NEXT SUB-MENU)
4INITIALIZATION ALL-INIT INIT-RAM
5
SIMPLE MENU→STD
EXEC
1. Move the cursor to the "1STANDARD MENU"
item with the up and down keys, and press the SET
key.
-The [MAIN OPS MENU] screen with the
standard menus will appear.
[SELECT MENU]
1STANDARD MENU (STD RUN-MENU)
2SIMPLIFIED MENU (SEL EASY MENU)
(2) Changing the screen from the standard menus to the simplified menus configuration
Notes
- Make sure to SAVE the system configuration data after you change from the standard menus
to the simplified menus configuration. Otherwise, your selection of the simplified menus
configuration will be ignored the next time you turn ON the power.
- When you change the IV-S30 configuration from the standard menus to the simplified menus,
the data will be saved into the RAM.
(3) Changing from the simplified menus to the standard menus configuration
To select whether "POSITIONING" or "EXISTENCE" is displayed on the simplified menus, select the
[2SIMPLIFIED MENU] item on the [SELECT MENU] screen, and specify each item you want to
appear on the simplified menus.
Notes
- Make sure to SAVE the system configuration data after you change from the simplified menus
to standard menus configuration. Otherwise, your selection of the standard menus
configuration will be ignored the next time you turn ON the power.
- The items that you selected for display on the simplified menus will be saved when the screen
configuration is changed to the standard menus.

1-4
Setting and Operating Outline
11-3 Screen specifications
[1] Operation (run) screen
After selecting the "STANDARD MENU" and save it (see page 1-2), supply power to the controller (IV-
S31M/S32M/S33M), and the MAIN OPS MENU (startup screen) will be displayed on the monitor.
- Before applying the power, make sure that the power cable, monitor cable, camera cables, and
remote key pad have been connected to the controller.
2The results of the programmable output (auxiliary relay C116) are displayed.
If C116 has not been set, the results of C112 are output. - See page 16-8
3T C1 L æ
Display
OK
NG
"OK" is displayed when all of the individual evaluation results are acceptable.
"NG" is displayed if any single evaluation result is unacceptable.
(Error
message)
Description
4LOCK FULL VX.X Ë
5C1= 002.2 OK
- This item is displayed when the light level monitor "MNTR LIGHT LVL" on the
[OBJECT TYPE SYS.] menu has been set to "YES." -See page 3-31
6Measurement No. (0 to 4), camera No. (1 or 2) and measurement program name
Average light level and judgment result (OK/NG)
Camera No. (C1 = camera 1, C2 = camera 2)
Flashes during communications
System program version number
Image capture modes (Fixed "FULL" for the IV-S31M/S32M):
FULL = full, HALF = half, F+H = Full + half.
Run menu is locked ("LOCK" is not displayed when the screen is unlocked.)
An error code and the measurement number that caused the error are
displayed on the upper line. The error message is displayed on the lower line.
Operation status display: ○flashing = running,
Image brightness: H = Original brightness of captured image
L = Brightness reduced to half that in the captured image
Output monitor status: C1 = Camera 1, C2 = Camera 2, C1/C2 = Camera 1 & 2
NG = NG image, C1/NG = Camera 1 & NG image
Image display mode: F = Freeze mode, T = Through mode (raw images),
N = No camera input (To change between F and T
modes, press the SEL key.)
(1) MAIN OPS MENU screen
- To display a dynamic image on the MAIN OPS MENU, set the through image function to "Yes." -
See page 2-10.
T.IMG C1 L
LOCK FULL VX.X
C1=002.2 OK
C2=100.0 OK
NG IMG 0(X)
(TYPE00)AREA1
OK
MEAS XXXXms 2000-08-01 10:30
MEASURE 0 CAM1 POSI-DEVIATION
CHG-MEA CHG-REG CHG-RST CHG-C1 CHG-C2 CHG-EVAL CUSTOM-MNU
OPS-CND MEA-CND SYS-CND CHG-TYPE NG-IMG-DSP NEXT-NG MANL-MEAS
X0~7 Y0~7 READY
Display measurment
result for each
measurement
program
1
2
8
9
7
3
4
5
0
6
1Object type No. ((IV-S33M: 00 to 63, IV-S32M: 00 to 31, IV-S31M: 00 to 15) and the name assigned by
the user for each object type.

1-5
Setting and Operating Outline
1
7Menu bar
*1: These functions are displayed and can be used when an IV-S32M/S33M is being used.
8The screen shows the total measurement time which is determined by the following times (from
measurement start to measurement end).
In order to speed up the measuring time, 1 increase the shutter speed, 2 select partial capture of
the CCD image, and 3 set NO for each of the result displays (message display, pattern display).
When the IV-S33M is used, you can also 4 use a high-speed camera, and 5) select the half
mode.
When the IV-S32M/S33M is used, the date and time are displayed on the screen.
[E.g.] 2000-10-01 10:30 -10:30 October 1, 2000
CCD exposure time
(Shutter speed)
CCD image
capture time
Measurement result
display time
Actual measurement time
Input I/F = Monitor display measurement time
with serial/CCD trigger
Input I/F = Monitor display measurement time with parallel input
Type change
time
(Only when changing type)
Image
processing time Serial output time
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*1

1-6
Setting and Operating Outline
1
0 With the IV-S32M/S33M, the NG image number and the total number of NG images registered
are both displayed.
- To display these, select "YES" for the NG image registration. (Each object type) -Page 3-36
- The NG image register No. can be changed using the menu bar.
ËË
ËË
ËImage display area
The size of the area where the image is displayed on the monitor is 512 pixels (horizontal) ×480
pixels (vertical).
ËË
ËË
ËEvaluation condition change screen
On the MAIN OPS MENU screen (page1-4), select the "CHG-EVAL" item on the menu bar. You
can display the evaluation condition change menu by pressing the up and down keys (see the
previous page).
- Press the SET key. The cursor will move to the area containing the phrase "evaluation condition
change menu during operation." You can change the settings for the evaluation conditions.
- At this time, the screen display will look the same as the normal MAIN OPS MENU, except for
the area marked "evaluation condition change menu shown during operation."
X axis
512
480
Y axis
Origin (0, 0)
(511, 479)
(Unit: pixels)
T.IMG C1 L
LOCK FULL VX.X
C1=002.2 OK
C2=100.0 OK
NG IMG 0(X)
(TYPE00)AREA1
OK
MEAS XXXXms 2000-08-01 10:30
MEASURE 0 CAM1 POSI-DEVIATION
CHG-MEA CHG-REG CHG-RST CHG-C1 CHG-C2 CHG-EVAL CUSTOM-MNU
OPS-CND MEA-CND SYS-CND CHG-TYPE NG-IMG-DSP NEXT-NG MANL-MEAS
X0~7 Y0~7 READY
Display evaluation
condition change
menu while in
operation
(Screen on the IV-S33M)
9Display the measured results for each mesurement program
- If you save*2the set conditions, "measured result screen" and "Image brightness: H/L" on the
MAIN OPS MENU (operation screen), your settings will be restored whenever the power is
turend ON.
*2To save the data, enter the "SAVE" item on the [TYPE RUN COND], [TYPE MEAS COND],
or [SYSTEM COND] menus.

1-7
Setting and Operating Outline
1
(2) NG image display screen (IV-S32M/S33M)
When the IV-S32M/S33M is used, move the cursor to the menu bar "NG-IMG-DSP" on the MAIN
OPS MENU (page 1-4), and press the SET key. The screen will change to the NG image display
screen. When the measuring stops, you can see the NG images already registered.
- To display the NG image while measuring, see "Displaying NG images on the MAIN OPS menu".
-See 1-18.
Note: Please do the following to display NG images on the screen.
1. Before entering this screen, you must set the "1REGST NG IMG" on the [OBJECT TYPE
SYS] to "YES."
2. Change the image display in the upper right of the screen to "F.IMG" (static image) by
pressing the SEL key. -See 1-17.
3. NOTE WELL that while an NG image is being displayed, the IV-S30 cannot start another
set of measurements.
- For details about the menu bar on the screen above. -See page 1-21.
F.IMG C1 L
FULL VX.X
NG.IMG 0(X)
2000-08-01 10:25
(TYPE00)AREA1
OK
MEAS XXXXms 2000-08-01 10:30
MEASURE 0 CAM1 POSI-DEVIATION
X0~7 Y0~7 READY
Display measurment
result for each
measurement
program
CHG-MEA CHG-REG CHG-EVAL NEXT-NG RE-EXAM DEL NG DEL ALL N
OPS-MENU

1-8
Setting and Operating Outline
1[2] Menu configuration
*1 You can return to the MAIN OPS MENU from any menu screen in the 2nd or 3rd layer.
*2 You can directly access the evaluation conditions from the image setting conditions, such as the
gray scale search, edge inspection, and binary area conditions.
*3 The measurement programs that can execute a distance and angle measurement are as follows:
Positional deviation measurement, degree of match measurement, and object identification by
binary conversion (center of gravity), multiple position measurement, multiple degree of match
inspection.
- The numbers shown inside parentheses are reference page numbers.
- For the details about the simplified menu configuration, see the "IV-S30 User’s Manual (Introduction
and Hardware)."
[GRAY-SCALE COND]
(4-3 etc.) *2
[EDGE DETECT COND]
(4-4 etc.) *2
[BINARY AREA COND]
(8-3 etc.) *2
[EVALUATION COND]
(3-16)
(including serial output settings)
[DISTANCE&ANGLE COND]
(Chapter 14) *3
[NUMERIC CALC COND]
(15-2)
[OUTPUT COND] (16-3)
[FINAL CALC COND] (15-10)
[FINAL OUTPUT COND] (16-11)
[CCD TRIGGER COND]
(17-18)
[LIGHT LEVEL COND] (3-31)
First layer
(MAIN OPS MENU)
MAIN OPS MENU
(1-4)
EVALUATION
COND CHANGE
(1-6)
PC MONITOR
(16-19)
NG-IMAG-DISP
(1-21)
Second layer
(Upper and lower, two window style)
Upper screen
[SYSTEM COND] (1-13, 2-14)
1I/O CONDITIONS
2COMM. SET
3COMPUTER LINK
4INITIALIZATION (2-15)
5STD →SELECT MENU (1-3)
6SELF-DIAGNOSIS (2-16)
7GAIN-OFFSET
8TIME(2-17)
9CAMERA TYPE(2-19)
[TYPE RUN COND](2-1 to 2-13)
[TYPE MEAS COND] (3-1)
1OBJECT TYPE NO.
2SELECT CAMERA
3IMG PRE-PROCESS
3MEASURE 0 CAM1
4MEASURE 0 CAM2
5MEASUREMENT 1
6MEASUREMENT 2
7MEASUREMENT 3
8MEASUREMENT 4
TITLE etc.
Lower screen
[I/O CONDITIONS] (17-1)
[SET COM PARM] (17-19)
[COMPUTER LINK] (17-20)
[GAIN-OFFSET] (2-18)
[IMG PRE-PROCESS]
[MEASUREMENT 0 CAMERA 1]
(1-11)
1MEAS SELECTION
2COMPARE IMGS (3-23)
3CHNG LIGHT LEBEL (3-14)
4SPACE FILTER (3-10)
[TYPE MEAS COND]
[POSITION CORRECTION] (3-26)
[MEASUREMENT 0 CAMERA 2]
(The items displayed are the same
as for MEASURE 0 CAM 1.)
[MEASUREMENT 1] (1-11)
1MEAS SELECTION
2SELECT CAMERA
3CHNG LIGHT LEBEL (3-14)
4SPACE FILTER (3-10)
[TYPE MEAS COND]
[MEASUREMENT 2 to 4]
(The items displayed are the same as for
MEASUREMENT1.)
[TITLE registration] (3-30)
[I/O for each object type] (3-33)
1TRIG CCD START (17-17)
2CCD TRIG COND
3SHUTTER SPEED (3-33)
4SERIAL OUTPUT (17-21 to 24)
5SET SERIAL BLOCK (17-22)
[SYSTEM for each object type] (3-34)
1REGST NG IMG (3-36)
2HALT ON NG MEAS (3-37)
3MNTR LIGHT LVL (3-31)
4LIGHT LVL COND
5COPY (3-34)
6INITIALIZATION (3-35)
7WINDOW PACKAGE MOVE (3-38)
Third layer
*1 *1
[ADJ.IMG GRAY] (3-18)
[MASK BINARY IMG] (3-19)
[COMPARE IMGS] (3-23)

1-9
Setting and Operating Outline
1
[3] Configuration of the setting conditions
Positional deviation
measurement
Operating
conditions
System
conditions
Object
type 00
Object
type 00
Object
type 01
Object
type 63
Measuring
conditions
Object
type 01
Object
type 63
Measurement 0,
camera 1
Measurement 0,
camera 2
Measurement 1
Measurement 2
Measurement 3
Measurement 4
Same as "object type 00."
Same for "Measurement 00."
Camera
1 and 2
Camera 1
and NG
images
Image pre-
processing (3-17)
Input and output for
each object type
System for
each object
-
The numbers in parenthesies ( ) are page numbers for your reference.
Output monitor (2-2), image capture (2-4), message display (2-5), pattern
display (2-6), binary image display (2-7), θangle correction, image display
(2-8), display operation screen (2-9), through display (2-10), extension
function 1 (2-11), extension function 2 (2-12).
- I/O conditions (17-1)
Measurement start input I/F, parallel input X6, parallel input X7, strobe output,
object type manual change (2-14)
- Communication setting (17-19)
Communication standard, communication speed, data length, parity, stop bit,
station number
- Computer link (17-20)
Manufacturer, station number, top line of the written results
- Initialization (2-15), self-diagnosis (2-16), gain/offset (2-18), system time (2-17)
- Menu selection (1-2)
Standard menu / Simplified menu
- Camera setting (2-19)
Camera selection, image capture mode
Measuring program
Same for Camera 1 and 2. However,
"Measurement 0, Camera 2" is not
available.
Positional deviation measurement, degree
of match inspection, lead inspection,
BGA/CSP inspection, area measurement
by binary conversion, object counting by
binary conversion, object identification by
binary conversion, point measurement,
multiple positions measurement, multiple
degree of match inspection.
CCD trigger (17-17), shutter speed (3-33), serial
output (17-22 to 23)
Register NG images (3-36), stop NG measurement
(3-37), monitor light level (3-31), copying (3-34),
initialization (3-35), move whole window at one time
(3-38)
-See Chapter 4
See
Chapters
4 to 14.
This manual suits for next models
3
Table of contents
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