Sharp R-220DW User manual

R-220DW
R-230DK
R-230DW
MICROWAVEOVEN
Intheinterestofuser-safetytheovenshouldberestoredtoitsoriginal
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2
FOREWORD AND WARNING...............................................................................................................................3
PRODUCT SPECIFICATIONS ..............................................................................................................................4
GENERAL INFORMATION...................................................................................................................................4
OPERATION..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ..............................................................................................................................9
TEST PROCEDURE ............................................................................................................................................10
TOUCH CONTROL PANEL .................................................................................................................................18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................22
PICTORIAL DIAGRAM ........................................................................................................................................28
CONTROL PANEL CIRCUIT ...............................................................................................................................29
PARTS LIST ........................................................................................................................................................31
PACKING AND ACCESSORIES .........................................................................................................................32
S1004R220DPW/
R-220DW
R-230DK
R-230DW
MODELS
SERVICEMANUAL
SHARP CORPORATION This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-230DW
TO ADJUST QUANTITY - TOUCH PAD AGAIN
1. Ground meat
2.Steaks/chops
3.Chicken pieces
123
456
78
09
COMPU DEFROST
DEF. LBS. QTY.
CHECK
ON
SNACKS
COOKING
REHEATING
POPCORN
BAKED
POTATOES
DINNER
PLATE
POWER
LEVEL TIMER
CLOCK
STOP
CLEAR START
MINUTE PLUS
ROLLES &
MUFFINS
FRESH
VEGETABLES
BEVERAGE

R-220DW
R-230DK
R-230DW
PRECAUTIONS TO BE OBSERVED BEFOREAND
DURING SERVICING TOAVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
ServicepersonnelshouldinformSHARPELECTRONICSCORPORATIONofanycertifiedunitfound
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.

1
R-220DW
R-230DK
R-230DW
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts
may result in a severe, possibly
fatal, electrical shock.
(Example)
HighVoltageCapacitor,HighVoltagePowerTrans-
former,Magnetron,HighVoltageRectifierAssem-
bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Before Servicing
1. Disconnectthepowersupplycord¬,andthenremove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
secondsaftertheovenhasbeenswitchedoff.Waitfor60
secondsandthenshort-circuittheconnectionofthehigh-
voltagecapacitor (thatisthe connectinglead ofthe high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
mustbedisconnected.Itmay,insomecases,benecessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnectthe power supplycord afterthe outer caseis
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnectthe power supplycord afterthe outer caseis
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes.When the two minuteshas elapsed (timerat zero)
carefully check that the water is now hot. If the water
remainscoldcarryout BeforeServicing procedureandre-
examine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled,themicrowavepoweroutputshouldbechecked
and microwave leakage test should be carried out.
Don't Touch !
Danger High Voltage

2
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R-230DK
R-230DW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
shouldnotexceed1mW/cm2atanypoint5cmormorefromtheexternalsurfaceoftheoven,measuredpriortoacquisition
byapurchaser, andthereafter(through theusefullife oftheoven), 5mW/cm2atanypoint 5cmormore fromtheexternal
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Surveyinstruments thatcomply withthe requirement forinstrumentation asprescribed bythe performancestandard
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
Theplacing of thisstandard load inthe ovenis important notonly to protectthe oven,but also toinsure that anyleakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasptheprobeofthesurveyinstrumentandholditperpendiculartothegapbetweenthedoorandthebodyoftheoven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Checkforleakageatthedoorscreen,sheetmetalseamsandotheraccessiblepositionswherethecontinuityofthemetal
has been breached (eg., around the switches, indicator, and vents).
Whiletestingforleakagearoundthedoorpullthedoorawayfromthefrontoftheovenasfarasispermittedbytheclosed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.

3
R-220DW
R-230DK
R-230DW
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
SERVICEMANUAL
MICROWAVE OVEN
R-220DW/ R-230DK/ R-230DW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp.
Service Personnel with Operation and Service Information for the
SHARP MICROWAVE OVEN, R-220DW, R-230DK, R-230DW.
It is recommended that service personnel carefully study the entire
text of this manual so that they will be qualified to render satisfactory
customer service.
Check the interlock switches and the door seal carefully. Special
attention should be given to avoid electrical shock and microwave
radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel. DANGER
Certaininitialpartsareintentionallynotgroundedandpresent
a risk of electrical shock only during servicing. Service
personnel - Do not contact the following parts while the
appliance is energized;
HighVoltageCapacitor,PowerTransformer,Magnetron,High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
Allthepartsmarked“*”onpartslistareusedatvoltagesmorethan
250V.
Removal of the outer wrap gives access to voltage above 250V.
Allthepartsmarked“∆”onpartslistmaycauseunduemicrowave
exposure, by themselves, or when they are damaged, loosened
or removed.
PRODUCT DESCRIPTION
GENERAL INFORMATION
OPERATION
TROUBLESHOOTING GUIDE AND
TEST PROCEDURE
TOUCH CONTROL PANEL
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
PARTS LIST

4
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R-230DK
R-230DW
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
ITEM DESCRIPTION
Power Requirements 120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption 1200W / Approx. 10.2 Amperes
Power Output 800 W nominal of RF microwave energy (IEC Test procedure)
Operating frequency 2450 MHz
Case Dimensions Width 18-1/8"
Height 11-3/8"
Depth 14-5/8"
Cooking Cavity Dimensions Width 12-3/8"
(0.8 Cubic feet) Height 8-1/4"
Depth 13"
Control Complement Touch Control System
Clock (1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI ................................... Full power throughout the cooking time
P-90 .................................................... approx. 90% of FULL Power
P-80 .................................................... approx. 80% of FULL Power
P-70 .................................................... approx. 70% of FULL Power
P-60 .................................................... approx. 60% of FULL Power
P-50 .................................................... approx. 50% of FULL Power
P-40 .................................................... approx. 40% of FULL Power
P-30 .................................................... approx. 30% of FULL Power
P-20 .................................................... approx. 20% of FULL Power
P-10 .................................................... approx. 10% of FULL Power
P-0 ...................................... No power throughout the cooking time
EXPRESS DEFROST pad [R-220DW], COMPU DEFROST pad [R-230DK/W]
MINUTE PLUS pad [R-220DW], START/MINUTE PLUS pad [R-230DK/W]
Instant Start pads
Number selection pads
TIMER / CLOCK pad
POWER LEVEL pad
START pad [R-220DW]
STOP/CLEAR pad
Oven Cavity Light Yes
Safety Standard UL Listed.
FCC Authorized
DHHS RUles, CFR, Title 21, Chapter 1, Subchapter J
PRODUCT DESCRIPTION
SPECIFICATIONS

5
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R-230DK
R-230DW
Electrical Requirements
The electrical requirements are a 115 -120 volt 60 Hz, AC only,
15or20amp.fusedelectricalsupply.Itisrecommendedthataseparate
circuit serving only this appliance be provided. When installing this
appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming
entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal
responsibility and obligation of the customer to contact a qualified
electricianandhaveitreplacedwithaproperlygroundedthree-pronged
wall receptacle or have a grounding adapter properly grounded and
polarized. If the extension cord must be used, it should be a 3-wire, 15
amp.orhigherratedcord.Donotdrapeoveracountertoportablewhere
it can be pulled on by children or tripped over accidentally.
3-Pronged Plug Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
OVEN DIAGRAM
1. Oven door with see-through window
2. Safety door latches.
3. Door hinges
4. Door seals and sealing surfaces
5. Turntable motor shaft
6. Removable turntable support
7. Removable turntable
8. Ventilation openings. (Rear)
9. Oven lamp.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM
THIS PLUG.
8
10
13
12
11
9
1
25
7
3
4
6
10.Wave guide cover.
11.Door open handle
12.Control panel
13.Power supply cord
R-220DW R-230DW/DK
TOUCH CONTROL PANEL
TO ADJUST QUANTITY - TOUCH PAD AGAIN
123
456
78
09
DEF. LBS. QTY. CHECK ON
MINUTE
PLUS
EXPRESS
DEFROST
SNACKS
COOKING
REHEATING
POPCORN
BAKED
POTATOES
DINNER
PLATE
POWER
LEVEL TIMER
CLOCK
STOP
CLEAR
START
ROLLES &
MUFFINS
FRESH
VEGETABLES
BEVERAGE
TO ADJUST QUANTITY - TOUCH PAD AGAIN
1. Ground meat
2.Steaks/chops
3.Chicken pieces
123
456
78
09
COMPU DEFROST
DEF. LBS. QTY. CHECK ON
SNACKS
COOKING
REHEATING
POPCORN
BAKED
POTATOES
DINNER
PLATE
POWER
LEVEL TIMER
CLOCK
STOP
CLEAR START
MINUTE PLUS
ROLLES &
MUFFINS
FRESH
VEGETABLES
BEVERAGE

6
R-220DW
R-230DK
R-230DW
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
Thefollowingisadescriptionofcomponentfunctionsduring
oven operation.
OFF CONDITION
Closingthedooractivatesdoorsensingswitchandsecond-
ary interlock switch. (In this condition, the monitor switch
contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the
control unit. (Figure O-1).
1. The display will show flashing "88:88".
Toset anyprogram orset theclock, youmust firsttouch
the STOP/CLEAR pad. The display will clear, and " : "
will appear.
COOKING CONDITION
Program desired cooking time by touching the NUMBER
pads.AndprogramthepowerlevelbytouchingthePOWER
LEVEL pad and then a Number pad.
When the START pad is touched, the following operations
occur:
1. The contacts of the relays are closed and components
connected to the relays are turned on as follows.
(For details, refer to Figure O-2)
RELAY CONNECTED COMPONENTS
RY-1 oven lamp/turntable motor/fan motor
RY-2 power transformer
2. 120 volts A.C. is supplied to the primary winding of the
power transformer and is converted to about 3.4 volts
A.C. output on the filament winding, and approximately
2100 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron
filamentandtheH.V.windingvoltageissenttoavoltage
doubler circuit.
4. The microwave energy produced by the magnetron is
channelled through the waveguide into the cavity feed-
box, and then into the cavity where the food is placed to
be cooked.
5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The oven
will revert to the OFF condition.
6. When the door is opened during a cook cycle, monitor
switch, door sensing switch, secondary interlock switch
andprimaryinterlockrelayareactivatedwiththefollowing
results. The circuits to the oven lamp, turntable motor,
thecooling fan motor, andthe high voltagecomponents
are de-energized, and the digital read-out displays the
time still remaining in the cook cycle when the door was
opened.
7. Themonitorswitchiselectricallymonitoringtheoperation
of the secondary interlock switch and primary interlock
relay(RY2)andismechanicallyassociatedwiththedoor
so that it will function in the following sequence.
(1) When the door opens from the closed position, the
secondary interlock switch, door sensing switch and
primaryinterlockrelay(RY2)opentheircontacts.Then
the monitor switch contacts close.
(2) When the door is closed from the open position, the
monitor switch contacts open first. Then the contacts
of the secondary interlock switch and door sensing
switch close.
Ifthesecondaryinterlock switchandprimaryinterlock relay
(RY2)failwiththecontactsclosedwhenthedoorisopened,
the closing of the monitor switch contacts will form a short
circuit through the C/T fuse and primary interlock relay
(RY2), causing the C/T fuse to blow.
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the 120
voltsA.C.issuppliedtothepowertransformerintermittently
throughthecontactsofrelay(RY-2)whichisoperatedbythe
controlunitwithina32secondtimebase.Microwavepower
operation is as follows:
VARI-MODE ON TIME OFF TIME
P-HI (100% power) 32 sec. 0 sec.
P-90 (90% power) 30 sec. 2 sec.
P-80 (80% power) 26 sec. 6 sec.
P-70 (70% power) 24 sec. 8 sec.
P-60 (60% power) 22 sec. 10 sec.
P-50 (50% power) 18 sec. 14 sec.
P-40 (40% power) 16 sec. 16 sec.
P-30 (30% power) 12 sec. 20 sec.
P-20 (20% power) 8 sec. 24 sec.
P-10 (10% power) 6 sec. 26 sec.
P-0 (0% power) 0 sec. 32 sec.
Note: The ON/OFF time ratio does not correspond with
the percentage of microwave power, because
approx. 2 seconds are needed for heating of the
magnetron filament.

7
R-220DW
R-230DK
R-230DW
Figure O-1. Oven Schematic-Off Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
Figure O-2. Oven Schematic-Cooking Condition
POWER
TRANSFORMER
RECTIFIER MAGNETRON
CAPACITOR
0.86µF
C/T FUSE
120V AC
60 Hz
OVEN
LAMP TURN-
TABLE
MOTOR FAN
MOTOR
MONITOR
SWITCH
SECONDARY
INTERLOCK
SWITCH
TTM
OL FM
GRN
A3
COM.
N.O.
DOOR
SENSING
SWITCH
B1 B2
(RY-1) (RY-2)
CONTROL UNIT
PRIMARY
INTERLOCK
RELAY
MAGNETRON
THERMAL CUT-OUT
A1
POWER
TRANSFORMER
RECTIFIER MAGNETRON
CAPACITOR
0.86µF
C/T FUSE
120V AC
60 Hz
OVEN
LAMP TURN-
TABLE
MOTOR FAN
MOTOR
MONITOR
SWITCH
SECONDARY
INTERLOCK
SWITCH
TTM
OL FM
GRN
A3
COM.
N.O.
DOOR
SENSING
SWITCH
B1 B2
(RY-1) (RY-2)
CONTROL UNIT
PRIMARY
INTERLOCK
RELAY
MAGNETRON
THERMAL CUT-OUT
A1

8
R-220DW
R-230DK
R-230DW
DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR OPEN MECHANISM
The door is opened by pulling the door, refer to the Figure
D-1.
Figure D-1. Door Open Mechanism
DOOR SENSING AND SECONDARY INTERLOCK
SWITCHES
The secondary interlock switch is mounted in the lower
positionofthelatchhookand thedoorsensingswitchinthe
primaryinterlocksystemismountedintheupperpositionof
thelatchhook.Theyareactivated bythelatchheadsonthe
door. When the door is opened, the switches interrupt the
power to all high voltage components. A cook cycle cannot
take place until the door is firmly closed thereby activating
both interlock switches. The primary interlock system con-
sists of the door sensing switch and primary interlock relay
located on the control circuit board.
MONITOR SWITCH
Themonitorswitchisactivated(thecontactsopened)bythe
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative, by means of
blowing the C/T fuse, when the contacts of the primary
interlock relay (RY2) and secondary interlock switch fail to
open when the door is opened.
Functions:
1. When the door is opened, the monitor switch contacts
close (to the ON condition) due to their being normally
closed.Atthistimetheprimaryinterlockrelay(RY2)and
secondary interlock switch are in the OFF condition
(contacts open) due to its being normally open contact
switches.
2. Asthedoorgoestoaclosedposition,themonitorswitch
contacts are first opened and then the door sensing
switch and secondary interlock switch contacts close.
3. If the door is opened, and the primary interlock relay
(RY2) and the secondary interlock switch contact fail to
open, the C/T fuse blows simultaneously with closing of
the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN C/T FUSE,
TEST THE DOOR SENSING SWITCH, PRI-
MARY INTERLOCK RELAY (RY2), SECOND-
ARY INTERLOCK SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION. (RE-
FER TO CHAPTER "TEST PROCEDURE").
NOTE: C/T FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY
TURNTABLE MOTOR
The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the food on the turntable
iscooked evenly.The turntablemay turnin eitherdirection.
COOLING FAN MOTOR
The cooling fan motor drives a blade which draws external
cool air. This cool air is directed through the air vanes
surrounding the magnetron and cools the magnetron. This
air is channelled through the oven cavity to remove steam
and vapors given off from the heating foods. It is then
exhausted through the exhausting air vents at the oven
cavity.
MAGNETRON THERMAL CUT-OUT
The thermal cut-out located on the top of the oven cavity is
designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
failure, obstructed air guide, dirty or blocked air intake, etc.
Undernormaloperation,thethermalcut-outremainsclosed.
However,whenabnormallyhigh temperaturesarereached
withinthemagnetron,thethermalcut-outwillopenat 257˚F
(125˚C), causing the oven to shut down.
C/T FUSE
1. TheC/T fuseblowswhenthe contacts(COM-NO)ofthe
primary interlock relay (RY2) and secondary interlock
switchremainclosedwith theovendooropen andwhen
the monitor switch closes.
2. If the wire harness or electrical components are short-
circuited,thisC/Tfuseblows topreventanelectricshock
or fire hazard.
3. The C/T fuse, located on the top of the oven cavity, is
designed to prevent damage to the oven by fire. If the
food load is overcooked, by either error in cook time or
defect in the timer, the C/T fuse will open.
Under normal operation, the C/T fuse remains closed.
However,whenabnormallyhigh temperaturesarereached
within the oven cavity, the C/T fuse will open at 248˚F
(120˚C),causingtheoventoshutdownorwhenthe electric
currents beyond 15A flow, the C/T fuse will open.
Latch Heads
Latch Hook
Door
Door
Sensing
Switch
Monitor
Switch
Secondary
Interlock
Switch

9
R-220DW
R-230DK
R-230DW
TROUBLESHOOTING GUIDE
Nevertouchanypartinthecircuitwithyour handor anuninsulated toolwhile thepowersupplyisconnected.
Whentroubleshootingthemicrowaveoven, itishelpfultofollowthe SequenceofOperationinperformingthe checks.Many
ofthepossiblecausesoftroublewillrequirethataspecifictestbeperformed.Thesetestsaregivenaprocedureletterwhich
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the monitor switch, primary
interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the C/T fuse.
If C/T fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA025WRKZ as an
assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensurethattheleadsremainisolated fromothercomponentsandovenchassisbyusinginsulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect all leads removed from components during testing.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.

10
R-220DW
R-230DK
R-230DW
AMAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
CK = Check / RE = Replace
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
RECK AB C D EFFGHRE RE CK I/K CKCK CK J M L
SHORT IN POWER CORD SHORT OR OPEN WIRING MAGNETRON POWER TRANSFORMER H.V. RECTIFIER ASSEMBLY HIGH VOLTAGE CAPACITOR MAGNETRON THERMAL CUT-OUT PRIMARY INTERLOCK SYSTEM SECONDARY INTERLOCK SWITCH MONITOR SWITCH C/T FUSE OVEN LAMP OR SOCKET COOLING FAN MOTOR TURNTABLE MOTOR CONTROL UNIT OR RELAY WRONG OPERATION LOW VOLTAGE DIRTY OVEN CAVITY KEY UNIT FOIL PATTERN ON PWB.
EXPRESS DEFROST/ COMPU DEFROST
Home fuse blows when power cord
is plugged into wall receptacle.
C/T fuse blows when power cord is
plugged into wall receptacle.
All letters and indicators do not ap-
pear in display when power cord is
first plugged into wall outlet.
Display does not operate properly
whenSTOP/CLEARkeyistouched.
(Buzzer should sound and time of
day should appear in display.)
C/T fuse blows when the door is
opened.
Fan motor does not operate. (All
otherelectriccomponents function.)
Oven lamp does not light at all. (All
otherelectriccomponents function.)
Turntablemotor does notoperate.(All
other electric components function.)
Oven does not go into cook cycle
when START pad is touched
Ovenseemstobeoperatingbutlittle
or no heat is produced in oven load.
(Food incompletely cooked or not
cooked at all at end of cook cycle.)
Oven goes into a cook cycle but
extremely uneven heating is pro-
duced in oven load (food).
Oven does not cook properly when
programmed for Cooking Power P-
50 mode. (Operates properly on
CookingPower P-HI(100%)mode.)
Oven lamp, turntable motor and fan
motor do not operate.
Oven goes into EXPRESS DE-
FROST/COMPUDEFROSTbutfood
is not defrosted well.
TEST PROCEDURE
PROBLEM
CONDITION
OFF
CONDITION
COOKING
CONDITION
POSSIBLE CAUSE
AND
DEFECTIVE PARTS

11
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BPOWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 109 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
(HIGHVOLTAGESARE PRESENTATTHEHIGH VOLTAGETERMINAL,SODO NOTATTEMPTTO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
5. Totestforashortedmagnetron,connecttheohmmeterleadsbetweenthemagnetronfilamentleads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
shouldonlybeusedifabovetestsdonotindicateafaultymagnetronandthereisnodefectinthefollowing
componentsorwiring:siliconrectifier,highvoltagecapacitorandpowertransformer.Thistestwillrequire
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fillthemeasuringcupwith16oz.(453cc)oftapwaterandmeasurethetemperatureofthewaterwith
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through
the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at power P-HI (100%) selecting more than 60
secondscooktime.Allowthewatertoheatfor60seconds,measuringwithastopwatch,secondhand
of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtractthecoldwatertemperaturefromthehotwatertemperature.Thenormalresultshouldbe24.4
to45.4˚F(13.6to25.2˚C)riseintemperature.Ifthewatertemperaturesareaccuratelymeasuredand
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high
risein water temperature) whichwould reduce cookingtime. Because cooking timecan be adjusted
to compensate for power output, the magnetron tube assembly should be replaced only if the water
temperaturerisetestindicatesapoweroutputwellbeyondthenormallimits.Thetestisonlyaccurate
if the power supply line voltage is 120 volts and the oven cavity is clean.

12
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R-230DW
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads
and check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate
continuity for a short time and should indicate an open circuit once the capacitor is charged. If the
above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either of
the terminals and case. If it is shorted, replace the capacitor.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
DHIGH VOLTAGE CAPACITOR TEST
EMAGNETRON THERMAL CUT-OUT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. A continuity check across the thermal cut-out terminals should indicate a closed circuit. If the
temperature of the magnetron reaches approximately 257˚F(125˚C), the thermal cut-out opens. An
open thermal cut-out indicates overheating of the magnetron. Check for restricted air flow to the
magnetron, especially the cooling fan air guide.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
CAUTION: IFTHETHERMALCUT-OUTINDICATESANOPENCIRCUITATROOMTEMPERATURE,
REPLACE THERMAL CUT-OUT.
C HIGH VOLTAGE RECTIFIER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE:Besureto use an ohmmeter thatwill supplya forwardbiasvoltageofmorethan 6.3 volts.
FSECONDARY INTERLOCK SWITCH TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolatetheswitchandconnecttheohmmetertothecommon(COM.)andnormallyopen(NO)terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
5. Reconnect all leads removed from components during testing.

13
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TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Before performing this test, make sure that the secondary interlock switch and the primary interlock
relayareoperatingproperly,accordingtotheaboveSwitchTestProcedure.Disconnectthewirelead
fromthe monitor switch(COM) terminal.Check the monitorswitch operationby using theohmmeter
asfollows.Whenthedoorisopen,themetershouldindicateaclosedcircuit.Whenthemonitorswitch
actuatoris pushed bya screw driverthrough thelower latch holeon the frontplate ofthe oven cavity
withthedooropened(inthisconditiontheplungerofthemonitorswitchispushedin),themetershould
indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing
the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the
continuity of the monitor circuit.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
PRIMARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolatetheswitchandconnecttheohmmetertothecommon(COM.)andnormallyopen(NO)terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the door sensing switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
PRIMARY INTERLOCK RELAY (RY2)
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the
stateoftherelaycontactsusingaohmmeter.Therelaycontactsshouldbeopen.Iftherelaycontacts
are closed, replace the circuit board entirely or the relay itself.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
GMONITOR SWITCH TEST
SCREW
DRIVER
MONITOR
SWITCH
OHMMETER

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HBLOWN C/T FUSE TEST
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. IftheC/Tfuseisblownwhenthedoorisopened,checktheprimaryinterlockrelay,secondaryinterlock
switchandmonitorswitchaccordingtothe"TESTPROCEDURE"forthoseswitchesbeforereplacing
the blown C/T fuse.
CAUTION: BEFORE REPLACING A BLOWN C/T FUSE, TEST THE PRIMARY INTERLOCK RELAY,
SECONDARYINTERLOCKSWITCH,DOORSENSINGSWITCHANDMONITORSWITCH
FOR PROPER OPERATION.
If the C/T fuse is blown by improper switch operation, the C/T fuse and monitor switch must be
replaced with "C/T fuse and monitor switch assembly" part number FFS-BA025WRKZ, even if the
monitor switch operates normally. The C/T fuse and monitor switch assembly is comprised of a 15
ampere fuse and switch.
Acontinuitycheck acrosstheC/T fuseterminalsshould indicateaclosed circuitunlessthe temperature
of the C/T fuse reaches approximately 248˚F(120˚C).
AnopenC/T fuseindicatestheoven overheated,Replacethe ovenC/Tfuseand checktheinside ofthe
oven cavity, the proper setting of cooking time and the proper operation of control unit. Also check for
proper air flow through the ovens venting system. Especially check the cooling fan for proper operation
and the air guide for restriction.
CAUTION: IFTHEC/TFUSEINDICATESANOPENCIRCUITATROOMTEMPERATURE,REPLACE
THE C/T FUSE.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, and troubleshooting by unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
1. Key Unit.
NOTE ;
1) Check key unit ribbon connection before replacement.
2) Reconnect all leads removed from components during testing.
3) Re-install the outer case (cabinet).
4) Reconnect the power supply cord after the outer case is installed.
5) Run the oven and check all functions.
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the key unit is defective.
1) Disconnect the power supply cord and then remove outer case.
I TOUCH CONTROL PANEL ASSEMBLY TEST

15
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R-230DW
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the key unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
2. Control Unit.
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure J) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
When testing is completed,
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions.
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
J KEY UNIT TEST
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
ismakinggoodcontact,verifythatthedoorsensingswitch(stopswitch)operatesproperly;thatisthe
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unitand makesure thedoor sensingswitch isclosed (eitherclose thedoor orshort thedoor sensing
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumperwirebetween thepinsthat correspondtothe STOP/CLEARpadmaking momentarycontact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.

16
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(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the " EXPRESS DEFROST " pad once.
(3) The oven is in Express Defrost cooking condition.
(4) The oven will operate as follows.
WEIGHT 1ST STAGE 2ND STAGE 3RD STAGE 4TH STAGE
LEVEL TIME LEVEL TIME LEVEL TIME LEVEL TIME
0.5lb 70% 57sec. 0% 57sec. 50% 32sec. 30% 45sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
COMPU DEFROST TEST (R-230DK/DW)
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Closethe door,touch the" COMPU DEFROST" padonce andtouch theNumber pad"5". Andthen
touch the "START" pad.
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and blocked it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensurethattheseleadsremainisolatedfromothercomponentsandovenchassisbyusinginsulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 3 of the 2 pin connector (A) and the
common terminal of the relay RY2 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated............... Defective relay.
DC. voltage not indicated......... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. -13.5V D.C. Oven lamp / Turntable motor / Cooling fan motor
RY2 Approx. -12.5V D.C. Power transformer
8. Disconnect the power supply cord and then remove outer case.
9. Open the door and block it open.
10.Discharge high voltage capacitor.
11.Reconnect all leads removed from components during testing.
12.Re-install the outer case (cabinet).
13.Reconnect the power supply cord after the outer case is installed.
14.Run the oven and check all functions.
KRELAY TEST
L EXPRESS DEFROST TEST (R-220DW)
R-220DW R-230DK/DW
1
2
345
6
7
89
0
POPCORN START
POWER
LEVEL
STOP
CLEAR
MINUTE
PLUS
BEVERAGE
FRESH
VEGETABLES
EXPRESS
DEFROST
DINNER
PLATE
BAKED
POTATO
TIMER
CLOCK
ROLL,
MUFFIN
G 6 G 5 G 4 G 3 G 2 G 1
G 7
G 8
G 9
G10
1
2
345
6
7
89
0
POPCORN
POWER
LEVEL
STOP
CLEAR
COMPU
DEFROST
BEVERAGE
FRESH
VEGETABLES
DINNER
PLATE
BAKED
POTATO
TIMER
CLOCK
ROLL,
MUFFIN
G 6 G 5 G 4 G 3 G 2 G 1
G 7
G 8
G 9
G10
START
MINUTE PLUS

17
R-220DW
R-230DK
R-230DW
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
2 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
5) Make a visual inspection of the varistor. Check
for burned damage and examine the
transformer with a tester for the presence of
layer short-circuit (check the primary coil
resistance which is approximately 563Ω±
10%). If any abnormal condition is detected,
replace the control unit.
6) Reconnect all leads removed from components during testing.
7) Re-install the outer case (cabinet).
8) Reconnect the power supply cord after the outer case is installed.
9) Run the oven and check all functions.
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and
repairs are finished.
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPS OCCURRENCE CAUSE OR CORRECTION
1 The rated AC voltage is not present between Check supply voltage and oven power cord.
Pin No. 3 of the 2-pin connector (A) and the
common terminal of the relay RY2.
2 The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
side of low voltage transformer. Check and replace.
8) Disconnect the power supply cord and then remove outer case.
9) Open the door and block it open.
10) Discharge high voltage capacitor.
M FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
(3) The oven is in Compu Defrost cooking condition.
(4) The oven will operate as follows.
WEIGHT 1ST STAGE 2ND STAGE 3RD STAGE
LEVEL TIME LEVEL TIME LEVEL TIME
0.5lb 50% 1min.5sec. 30% 27sec. 10% 55sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
1
P
RY1 a
b
cd
RY2
(J1)

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The touch control section consists of the following units as
shown in the touch control panel circuit.
(1) Key Unit
(2) Control Unit
The principal functions of these units and their related
signals are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in
theLSIaresent tothekeyunit throughR00,R01,R03,R20
and R21.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through R23, K00,
K01 and K02 to perform the function that was requested.
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit and syn-
chronizing signal circuit.
1) ACL
ThiscircuitgeneratesasignalwhichresetstheLSItothe
initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3-
common electrodes using a Liquid Crystal Display.
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
3) Power Source Circuit
This circuit generates voltage necessary in the control
unitfromtheAClinevoltage.Inaddition,thesynchronizing
signal is available in order to compose a basic standard
time in the clock circuit.
Symbol Voltage Application
VC -5V LSI(IC1)
4) Relay Circuit
To drive the magnetron, fan motor, turntable motor and
light the oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audiblesounds(keytouchsoundandcompletionsound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
7) Door Sensing Switch
A switch to "tell" the LSI if the door is open or closed.
11) Reconnect all leads removed from components during testing.
12) Re-install the outer case (cabinet).
13) Reconnect the power supply cord after the outer case is installed.
14) Run the oven and check all functions.
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST