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Sharp SF-7200 User manual

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SF-7200
SHARP
SERVICE
MANUAL
CODE:00ZSF7200SM/E
MODEL
SF-7200
CONTENTS
[1]
Basic
specifications
Ce
[2]
Unpacking
and
installation
[SP
SUppliOS
<5
ia,
2
ero,
eae
nd
a
aed
Sees
ea
venting.
oe
he
a
AS
hak
ad
Bed
ee,
[4]
External
and
internal
structure
[5]
SF-7200
Copy
process
[6]
Paper
feed
unit
LZ
Aigh
voltage
unit.
cscs
accent
ee
gaia
att
Wad
ake
de
eswcace
«he
Se
Rl
age
bia Bed
Wye
noes
:
[SB]
Optical
system
ecco
casita
neces
ew
sica
es
eeo
anata
waa
Slee
sa
ate
We
hw
eka
Re
ae
{9}
Developing
unit
[10]
FWsing
UNIT
s.r
sce
attire
hil
nes
Se
ae
aie}
gaan
Gaines
wus
Ca
Steg
Ge
bok
[11]
Copy
quality
adjustments
........0
0.00.
c
cece
cnet
e
ese
nee
eneee
ee
[12]
Others:
secs
ces
cca
ec
cade
wet
nee
eae’
Sie
Meave
deb
are
aa
tctann
fe
eee
Maes
aeaeee
‘
(1S)
Maintenance:
oc3
ccs
cdcdse
ease
ween
eS
esas
b
acterca
oat
ed
eceean
te
and
we
ce
a
ecaslel’s
Wadeardtend
i
[14]
Self-diagnosis
and
test
functions........
0.0...
e
ee
eee
eee
eee
eee
eeeeee
:
[15]
Electrical
section
i
2
SHARP
CORPORATION
SF-7200
FEATURES:
The
SF-7200
has
a
moving
original
table
copier
which
is
capable
of
producing
12
(letter
size,
A4)
copies
per
minute.
The
maximum
original
size
is
10"
x
14”
(B4).
Two-step
enlarge/reduce
ratios:
Maximum
enlarge
ratio
up
to
two
times
the
original
image
(four
times
in
area).
Color
copying:
Exchanging
the
developing
unit
enables
you
to
produce
clopies
in
black,
blue,
red,
or
brown.
Automatic
preheat:
In
order
to
save
power
consumption,
the
copier
will
go
into
the
preheat
mode
automatically,
when
the
machine
is
left
unoperated
for
about
20
minutes.
Front
loading
cassette:
It
has
the
front
loading,
two-way
cassette
method.
A
250-sheet
universal
cassette
can
be
loaded
on
the
ma-
chine
on
the
lower
part
of
the
front
cabinet,
it
permits
easier
cassette
mounting.
Not
only
does
this
eliminate
the
cassette
from
projecting
out
from
the
machine,
but
it
also
saves
on
machine
operating
space.
The
manual
paper
feed
tray
also
works
for
a
manual
insertion
of
special
paper
and
single
sheet
two
sided
copying.
Automatic
exposure:
Clear
image
reproduction
is
obtained
automatically.
The
degree
of
exposure
is
determined
by
the
copier,
based
on
the
original
density
and
background
color.
Use
of
the
OPC
drum:
Clam
shell
design:
The
SF-7200
incorporates
a
clam
shell
mechanism
that
permits
easier
access
to
the
internal
mechanisms
for
machine
servicing,
drum
replacement,
and
paper
misfeed
removal.
Self
diagnosis:
The
cause
of
a
machine
malfunction
is
displayed
as
an
alphanumeric
status
code
on
the
multicopy
display.
Test
command
function:
Test
commands
help
to
locate
trouble,
or
check
the
proper
functioning
of
a
component.
Internal
drying
heater:
Drying
heater
is
used
to
prevent
condensation
caused
by
abrupt
temperature
changes.
Keyboard
commands:
Permits
multicopy
of
1
to
99
sheets,
repeated
copy,
and
interrupted
copy
(PAUSE)
during
multicopy
operation.
A
second
multicopy
count
may
be
entered
in
the
Pause
mode.
Using
the
Zero/Diamond
key
displays
the
total
number
of
copies
made.
[1]
Basic
specifications
Type:
Desktop
Copying
system:
Dry-type
electrostatic
plain
paper
copier
Kinds
of
originals:
Sheets,
book,
three
dimensional
objects.
Original
size:
10”
x
14”
(B4),
maximum.
Copy
size:
(Cassette
and
manual
feed)
10”
x
14”
to
8%”
x
5%”
(B4
to
A6)
universal.
(Cassette
feed)
10”
x
14”
to
8%”
x
5%”
(B4
to
AS).
(Manual
feed)
10”
x
14”
to
8%"
x
5%"
(B4
to
A6).
Copy
speed:
(Normal)
8%"
x
11”
to
8%"
x
5%"
(A4
to
AS):
12
copies/minute
10”
x
14”
to
8%"
(B4):
10
copies/minute
(When
in
enlargement
and
reduction)
10”
x
14”
to
8%”
x
5%”
(B4
to
A5):
10
copies/minute
First
copy:
8
seconds.
Warm-up
time:
AO
seconds
at
rated
voltage
and
room
temperature
of
more
than
68
degrees
Fahrenheit
(20
degrees
centi-
grades)
and
relative
humidity
of
65%.
Multicopying:
1
to
99
copies,
10
key
input,
countdown
type,
repeat
and
pause
functions,
and
multicopy
in
the
Pause
mode.
Magnification
ratio:
(Inch
series)
1:2,
1:1.22,
1:1,
1:0.75,
1:0.64
(Metric
series)
1:2,
1:1.22,
1:1,
1:080,
1:0.70
Exposure
system:
Slit
exposure
with
moving
platen
Paper
feed
system:
Single
250-sheet
cassette
automatic
paper
feed
and
manual
paper
feed.
Developing
system:
Two
component
magnetic
brush
development.
Toner
supply:
Automatic
toner
control
system.
Photoconductor:
80¢
OPC
drum
Cleaning
system:
Blade
cleaning
Paper
separation
system:
Separation
sheet
method.
Original
alignment:
Front
side
aligned.
Paper
transfer
system:
Feed
roller.
Charge
system:
Negative
dc
corona.
Transfer
system:
Negative
dc
corona.
|
SF-7200
Discharge
system:
Positive
dc
corona
and
discharge
lamp.
Light
source:
Halogen
lamp
100V
series:
220W
110V
series:
280W
120V
series:
2230W
127V
series:
280W
-
200V
series:
280W
Power
requirements:
100VAC,
50/60Hz
110VAC,
50/60Hz
120VAC,
60Hz
127VAC,
60Hz
200VAC,
50Hz
220VAC,
50/60Hz
240V,
50Hz
Power
consumption:
1.35kW
Fusing
system:
Heat
roller
type
Upper
heat
roller:
Teflon
(R)
(1150W)
Lower
roller:
Silicon
Physical
dimensions:
530(W)
x
490(D)
x
345(H)mm
Weight:
About
44kg
Display
functions:
Ready
(print)
indicator
(green):
On
when
the
copier
is
ready
for
copying.
Preheat
indicator
(red):
Flashes
in
the
preheat
mode.
Multicopy
indicator
(green):
Displays
the
number
of
copies
to
be
made,
normally
set
to
“0”.
Displays
the
total
copy
count
or
the
number
of
copies
already
made.
Displays
the
location
of
a
misfeed
in
the
copier
using
the
silhouette
figure.
Displays
the
status
codes,
and
test
command
num-
bers.
Repeat
indicator
(green):
On
in
the
Repeat
mode.
Pause
indicator
(green):
On
in
the
pause
mode.
Paper
out
indicator
(red):
On
when
the
cassette
is
not
loaded
or
the
cassette
is
out
of
paper.
Toner
indicator
(red):
Flashes
when
the
toner
box
is
empty.
The
copier
stops
immediately
in
the
single
copy
mode.
The
copier
stops
after
completing
the
copy
number
currently
in
the
multicopy
mode.
Maintenance
indicator
(green):
(Flashing
Print
Switch)
On
when
scheduled
maintenance
is
required.
Developer
indicator
(red):
On
when
the
developer
replacement
period
is
reach-
ed.
Flashes
when
the
life
of
the
developer
in
the
tank
expires
(15,000
copies).
1-1
SF-7200
Misfeed
indicator
(red):
On
to
indicate
a
misfeed.
Misfeed
location
indicator:
Indicates,
on
the
multicopy
display,
the
location
of
a
misfeed,
using
sihouette
figure.
;
Auto
exposure
indicator
(green):
On
when
the
automatic
exposure
function
is
active.
Toner
collector
full
indicator
(red):
Flashes
when
the
toner
collector
is
full.
The
copier
stops
immediately
in
the
single
copy
mode.
The
copier
stops
after
completing
the
copy
number
currently
in
the
multicopy
mode.
Magnification
display:
Indicates
the
chosen
magnification
ratio.
Accessories:
Universal
cassette
(w/o
cassette
cover)
x
1
Copy
tray
Charger
cleaner
Charger
brush
Manual
feed
guide
Instruction
manual
Warranty
form
(SCA
only)
Dust
cover
(part
of
Africa
and
Middle
East
only)
Options:
Universal
cassette
with
cover
(SF720UA:
Inch,
SF720UB:
AB)
Cabinet
(SF720D)
Personal
counter
[SF71B
(socket),
SF-71A
(counter)]
SF-7200
[2]
Unpacking
and
installation
1.
Unpacking
(1)
Open
the
carton
in
the
following
sequence.
®
Cut
the
PP
bands.
®
Remove
the
upper
packing
case.
®
Remove
the
top
padding
assy.
®
Remove
the
tape
that
holds
the
four
corners
of
the
bottom
case,
then
open
the
bottom
case.
6
Remove
the
copier
body
from
the
bottom
case.
(Packing
case)
(Accessory
container)
=
Instruction
manual
i
vk
Upper
packing
case
Gi
Paper
receive
tray
j
Manual
feed
guide
>
Top
padding
assy
Accessory
container
Cassette
Accessory
container
Copier
Oil
felt
PP
band
Bottom
packing
case
Taping
SF-7200
2.
Installation
Installation
requirements
Please
note
the
following
requirements
when
installing
the
copier.
(1)
Machine
environment
@
Avoid
installation
in
direct
sunlight
or
bright
locations
near
a
window.
Direct
sunlight
may
cause
the
plastic
components
and
the
original
cover
to
deform.
Frosted
glass
may
also
produce
the
same
effect.
®
Avoid
installation
in
a
hot,
damp
place
or
where
rapid
changes
in
humidity
occur
(for
example;
near
an
air
conditioner).
This
may
cause
paper
to
dampen
or
frost
to
occur
inside
the
copier,
and
may
lead
to
a
misfeed
and
a
deterioration
in
the
copy
quality.
The
recommended
environmental
conditions
are:
20
to
25°C
(68
to
77°F),
65%
+
5%RH
The
nominal!
environmental
conditions
are:
15
to
30°C
(59
to
86°F),
20
to
85%RH.
If
the
copier
is
to
be
installed
in
an
area
of
higher
temperature
the
humidity
should
be
lower.
Example;
If
the
temperature
is
35°C
(95°F),
the
humidity
should
be
65%.
%
RH
|
85
65
Hum
idi
ty
20
15
80
35
=
Temperature
@)
Avoid,
installation
in
a
place
where
dust
or
vibration
is
encountered.
Dust
deposit
inside
the
copier
may
lead
to
a
deteriora-
tion
of
copy
quality
or
machine
trouble.
@
Do
not
install
the
copier
on
an
unstable
or
uneven
surface.
The
copier
must
be
placed
on
a
level
surface
to
permit
proper
functioning.
6)
Avoid
installation
in
a
place
where
ventilation
or
air
circulation
is
poor.
©)
Never
install
the
copier
near
inflammable
materials
or
in
the
presence
of
ammonia
gas.
Installation
near
a
diazo
copy
machine
may
lead
to
a
deterioration
of
copy
quality
or
a
machine
malfunc-
tion.
@)
install
the
copier
near
the
wall
outlet.
(2)
Space
around
the
copier
The
copier
requires
at
least
10cm
of
clearance
between
the
rear
side
and
the
wall.
This
space
is
required
for
proper
cooling
fan
ventilation.
Adequate
working
space
around
the
machine
should
also
be
allowed
for
ease
of
operation.
(3)
Copier
table
Install
the
machine
on
a
level
surface.
Place
a
water
level
in
the
center
of
original
glass
and
check
level
front
to
rear
and
side
to
side.
Use
as
many
adjusting
shims
as
required
until
the
copier
is
level.
NOTE:
The
parts
code
of
the
water
level
is
UKOGM0054-
CCZZ.
Thickness:
Imm
Height
adjusting
shim
(PSRA-0002FCZZ)
NOTE:
The
toner
density
and
copy
quality
may
be
affected
unless
the
machine
is
installed
in
a
level
condition.
(4)
Power
source
®
The
power
supply
line
should
have
a
capacity
of
more
than
15A,
capable
of
supplying
more
than
90%
of
the
rated
voltage
at
full
load.
@
Do
not
use
an
extension
cord
or
operate
any
other
equipment
from
the
same
wall
outlet.
(5)
Ground
connection
®D
Use
a
properly
grounded
(three
prong)
wall
outlet
only.
@®
Wall
outlet
must
be
properly
grounded.
©)
Connect
the
ground
cable
to
an
authorized
ground
line
connected
to
3
copper
bar
more
than
65cm
(25.6”)
buried
underground,
but
never
connect
it
to
a
gas
line.
3.
Installing
Supplies
and
Components
(1)
Cleaning
the
corona
wire
(@
Unlock
the
developing
unit
access
cover
lock
lever,
and
remove
the
developing
unit.
2)
Open
the
clam
shell.
@)
Remove
the
drum
holder
unit
from
the
copier.
Main
corona
unit
Remove
the
green
screw.
Drum
holder
unit
@®
Remove
the
transfer
corona
unit.
Transfer
corona
unit
SF-7200
@)
Remove
the
discharge
corona
unit.
NOTE:
Use
Caution
to
avoid
drum
damage.
Drum
holder
unit
743
emove
the
green
screw.
6)
Clean
the
corona
wire
with
the
corona
wire
cleaner.
(2)
Installing
the
drum
and
the
cleaner
blade
(1)
Unlock
the
developing
unit
access
cover
lock
lever,
and
remove
the
developing
unit.
(2)
Open
the
clam
shell.
(3)
Remove
the
drum
holder
unit
from
the
copier.
Drum
holder
unit
(4)
Remove
the
cleaner
blade
tension
screw
to
release
the
cleaner
blade
tension
and
remove
the
blade
cover.
(2
screw)
Raat
lever
in
the
arrow
direction
until
it
hits
the
screw,
then
secure
the
cleaner
blade
with
the
screw.
‘(Drum
holder
unit
front
frame
side}
(Drum
holder
unit
rear
frame
side)
Tighten
the
cleaner
blade
securing
screw
with
care
not
to
move
the
cleaner
blade
holding
shaft.
:
(©)
Remove
the
drum
holding
shaft
from
the
drum
hoider
unit.
To
remove
the
drum
holding
shaft,
remove
two
screws
that
secure
the
drum
unit,
and
turn
the
shaft
counterclockwise,
then
pull
the
unit
out.
©)
Install
the
cleaner
blade
to
the
drum
holder
unit
clean-
er
shaft
and
replace
the
Blade
Cover.
Blade
cover
Remove
the
drum
protect
sheet.
Take
note
of
the
drum
number.
Drum
holding
shaft
@®
Take
note
of
the
drum
number
on
the
front
frame
end
of
the
drum,
Peel
away
the
drum
protection
sheet
from
the
drum
surface
and
mount
the
drum
in
the
drum
unit.
NOTE:
The
white
powder
found
on
the
cleaning
blade
and
the
drum
surface
is
used
to
reduce
friction
between
these
two
parts.
Do
not
remove
the
white
powder.
Replace
the
drum
holding
shaft
in
the
drum
holder
unit.
@)
Apply
tension
to
the
cleaner
blade.
Push
the
cleaner
blade
tension
lever
in
the
arrow
direction
until
it
hits
the
screw,
then
secure
the
cleaner
blade
with
the
screw.
(Drum
holder
unit
front
frame
side)
\
(Drum
holder
unit
rear
frame
side)
Tighten
the
cleaner
blade
securing
screw
with
care
not
to
move
the
cleaner
blade
holding
shaft.
(0)
Install
the
drum
holder
unit
along
the
guide.
Blade
cover
Chassis.
Drum
holder
unit
iz
SF-7200
@)
Install
the
toner
collect
bag
to
the
waste
toner
collect
box.
Open
the
toner
collect
bag
to
install.
Toner
collect
bag
Waste
toner
collect
box
@®
Install
the
toner
collect
container.
(3)
Installing
the
developer
and
toner
@
Release
the
developing
unit
lock
fever
and
pull
out
the
developing
unit.
DV
unit
accessing
lever
Developing
unit
@)
Hold
the
developing
unit
handle
and
lift
it
out
from
the
developing
unit
mount.
4
DV
unit
handle
Developing
unit
DV
unit
mounting
bracket
2-65
SF-7200
8
Remove
the
toner
hopper
from
the
developing
unit.
@)
Pour
an
entire
bottle
of
the
developer
into
the
develop-
ing
unit
while
rotating
the
MG
gear
counterclockwise.
Use
the
MG
crank
handle
UKOG-0091CSZZ.
——
Toner
hopper
Remove
Developing
unit
e)
MG
roller
crank
handle
co
©
Replace
the
toner
hopper
on
the
developing
unit.
(8)
Place
the
developing
unit
on
the
developing
unit
mount.
(
Open
the
toner
hopper
cover
and
set
the
toner
cart-
ridge
on
the
toner
hopper.
(Open
the
toner
hopper
cover)
Toner
cartridge
(Installing
the
toner
cartridge)
Toner
cartridge
Evenly
load
the
contents
of
the
toner
cartridge
into
the
toner
hopper.
Lightly
tap the
toner
cartridge
in
order
to
empty
all
the
toner
contents.
Toner
cartridge
Seal
@)
Remove
the
toner
cartridge
and
close
the
toner
hopper
cover.
G0)
Close
the
developing
unit
mount,
and
set
the
develop-
ing
unit
lock
lever
to
locked
position.