Shimano TIAGRA ST-4500 - TECHNICAL Operating instructions

If the cable hook does not align with the shifting cable hole, press
lever bagain until it does, and then install the cable.
Make sure that the inner end is firmly seated in the cable hook.
Replacement method
1. Remove the bump rubber.
2. Apply a thin layer of grease to the two projections of
the pad spacer.
3. Press-fit the pad spacer so that the projections go as
far in as possible.
Be sure to read these service instructions in conjunction with
the service instructions for the FD-4500 / 4503 before use.
• Lever AF: Shifts from smaller to larger rear sprocket.
Lever AFhas a click stop at positions ⁄and ¤.
Operation of rear derailleur lever
Lever AFlever AF
start position ¤Click
⁄Click
4 3
35
⁄ : Shifts one sprocket
E.x. : from 3rd to 4th
¤ : Quick-shifts two sprockets
E.x. : from 3rd to 5th
Caution on operation (FD-4500 / 4503)
Lever b
Fwill also move when lever aFis operated,
but be careful not to apply pressure to lever b
F.
Similarly be careful not to press lever a
Fwhen oper-
ating lever b
F. Gears will not shift when both levers
are pressed simultaneously.
• Lever B
F: Shifts from larger to smaller rear sprocket.
Press lever B
Fonce to shift from a larger to one smaller
sprocket.
Lever B
F
lever BF
start position
34
E.x. : from 4th to 3rd
Lever B
Fwill also move when lever AFis operated, but
be careful not to apply pressure to lever B
F. Similarly
be careful not to press lever AFwhen operating
lever B
F. Gears will not shift when both levers are
pressed simultaneously.
Be sure to read these service instructions in conjunction with
the service instructions for the RD-4500 before use.
Caution on operation
Operation of front derailleur levers
(FD-4500 / 4503)
• Lever aF: Shifts from smaller to larger front chainring.
Lever a
F
Lever a
F
start position
If operation of lever adoes not
complete the chainring shift stroke,
operate lever aagain for the dis-
tance (X') to complete that part of
the lever stroke (X) which was
short.
Full gear shift stroke Actual stroke
• Lever b F: Shifts from larger to smaller front chainring.
< FD-4500 > < FD-4503 >
Lever b
F
Lever b
F
start position
When lever bis operated, there is one click where trim-
ming (the noise prevention mechanism) engages, and a
second stronger click when the
gear shift stroke is completed.
After trimming, the next push will
complete the gear shift stroke.
Gear shift
complete stroke
Click
Click Trim
operation
• Lever b F: Shifts from largest chainring to intermediate
chainring.
Lever b
F
• Lever b F: Shifts from intermediate chainring to smallest
chainring.
Gear shift
complete stroke
Click
Click
Gear shift
complete stroke
Click
Click
Trimming (noise prevention operation)
If the chain is on the large or intermediate chainring and
the largest rear sprocket, the chain will rub on the front
derailleur inner plate, producing a characteristic noise.
When this happens, press lever bslightly (to the point
where it clicks); this causes the front derailleur to move
slightly toward the smaller chainring, thereby eliminating
the noise.
If the front derailleur outer plate and the chain come into
contact and generate noise when the chain is on the
smallest or intermediate chainring and on one of the
smaller sprockets, press lever aslightly to move the front
derailleur slightly toward the largest chainring in order to
eliminate the noise.
Chain position
Movement of the front
derailleur
Pad spacer
Pad spacer
Bump rubber
Series
Shifting lever
Outer casing
Gears
Front derailleur
Front chainwheel
Bottom bracket
Rear derailleur
Freehub
Cassette sprocket
Chain
Bottom bracket cable guide
ST-4500
Cable used
• Inner cable
• SLR outer casing
Note: The front lever cannot be tilted to
the inside until lever b
Fis pushed
once or twice.
Technical Service Instructions SI-6LP0A
Shimano Total
Integration
In order to realize the best performance, we recommend that the following combina-
tion be used.
Shimano Total Integration Features
The Shimano Total Integration TIAGRA series features a dual action control lever which
actuates the brakes like a conventional brake lever, and shifts the gears when moved inward
toward the center line of the bicycle. Gear shifting is now possible without ever taking your
hands off the brake hoods or drops.
Installation
Installation to the handlebar
Secure the assembly with the
installation nut on the outside
of the bracket. Pull the bracket
cover back and use a 5 mm
Allen key to tighten the bolt.
Installation of the brake cable
Be sure to leave some excess cable, even if cutting it to the full length of
the handlebars.
1. Tilt the lever in (as when shifting) to make it easier to pass the
cable through the cable hook.
Lever b
F
2. Pass the inner cable through.
Inner cable
Cable hook
3. Fix the outer guide to the inner cable, and set the angled member
in the bracket.
Note: Do not wipe the grease on the inner cable off.
Also, be careful that the inner cable does not pick
up dust and foreign matter.
Bracket
Angled member
of outer guide Inner cable
Outer guide
(Parts sold separately)
4. Set the outer casing on the inner cable, and in the bracket along
the outer guide.
Outer holder
Cable guide
Make sure that the inner
end is firmly seated in the
cable hook.
Cable hook
Inner end
Outer casing
5. Bring the outer casing along the front of the handlebar and cover it
with the outer guide. Now cut the outer guide to the length of the
handlebar, and tape it temporarily in place.
6. Finally, wrap the handlebar with the finish tape.
Tap e Outer casing
Outer guide
Cutting the outer casing
When cutting the outer casing, cut the opposite end to the end with
the marking. After cutting the outer casing, make the end round so
that the inside of the hole has a
uniform diameter.
Attach the same outer end cap to the cut end of the outer casing.
Operate lever F
B 8 or more times
to set the lever to the highest posi-
tion, check on the indicator that the
highest position is correct, and
then install and adjust the inner
cable.
Outer end cap.
• Rear lever
Lever B
F
Operate at
least 8 times
Depress the brake lever, and then
pass the inner cable through the
cable hole.
Inner cable
Cable hole
If the cable hook does not align with the shifting cable hole, press
lever B
Fagain until it does, and then install the cable.
Cable hook
Make sure that the inner end is firmly seated in the cable hook.
Cable hook
Inner end
• Front lever
Operate lever b
F2 or more times, check
on the indicator that the low position is
correct, and then secure the inner cable.
Operate at least 2 - 3 times
Depress the brake lever, and then
pass the inner cable through the
cable hole.
Outer casing
Cable hole
Inner cable
• Outer stopper
1. Install the outer stopper to the down tube.
Tightening torque:
1.5 - 2 Nm {13 - 18 in. lbs.}
Direct mount seat (M5)
Outer stopper
Installation bolt
3mm Allen key
Install with the adjustment bolt tightened.
The adjustment range for the adjustment bolt is six full turns.
2. Pass the inner cable through, and set the outer casing.
Be sure leave some excess in the outer casing, even if cutting it
to the full length of the handlebars.
Confirm
Make sure the outer casing is
firmly seated in the outer
stopper.
Replacing the bracket cover
The tabs on the bracket cover each fit to a matching slot on the
bracket.
Note the markings:
R : for right
L : for left
Wipe a little rubbing alcohol
inside the bracket cover to
make installation easier.
Pull
Tilt
Bracket cover
5 mm Allen key
Installation nut
⁄
¤
Outer stopper
Inner cable
Outer casing
Wire lead
f1.6 mm
f5 mm
Adjustment bolt
General Safety Information
WARNING
• Obtain and read the service instructions carefully prior to installing the parts. Loose,
worn, or damaged parts may cause injury to the rider.
We strongly recommend only using genuine Shimano replacement parts.
• Read these Technical Service Instructions carefully, and keep them in a safe place for
later reference.
Note
• Operation of the levers related to gear shifting should be made only when the front chain-
wheel is turning.
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• Grease the inner cable and the inside of the outer casing before use to ensure that they
slide properly.
• Use a frame with internal cable routing is strongly discouraged as it has tendencies to
impair the SIS shifting function due to its high cable resistance.
• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE
grease or other types of grease, otherwise they may cause deterioration in gear shifting
performance.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance
products.
• For any questions regarding methods of installation, adjustment, maintenance or opera-
tion, please contact a professional bicycle dealer.
Tightening torque:
6 - 8 Nm {50 - 70 in. lbs.}
TIAGRA
ST-4500
18
FH-4500
CS-HG50-9
CN-HG53
FD-4500
FC-4500
RD-4500-SS
SM-SP17
27
FD-4503
FC-4503
RD-4500-GS
SIS-SP41
SM-FC4500
Please note: specifications are subject to change for improvement without notice. (English)
© Mar. 2006 by Shimano Inc. XBC SZK Printed in Japan.
One Holland, Irvine, California 92618, U.S.A. Phone: [phone]
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: [phone]
3-77 Oimatsu-cho Sakai-ku, Sakai, Osaka 590-8577, Japan
These service instructions are
printed on recycled paper.
Installing the shifting cable
Cable used
• Inner cable (stainless steel)
• SP41 sealed outer casing (⁄)
• SP41 outer casing (¤)
SEALED
SP41
SP41
f1.2 mm
f4 mm
f4 mm
Operation
Lever B
F
Lever A
F: Shifts from smaller to larger rear sprocket.
Lever B
F: Shifts from larger to smaller rear sprocket.
Lever a
F: Shifts from smaller to larger chainring.
Lever b
F: Shifts from larger to smaller chainring.
Rear Front
Lever AF
Lever bF
Lever a F
All levers return to the starting position when released.
Lever b
F
Note when using the reach adjustment block (Pad spacer)
When installing the 8-degree reach adjustment block, use an anatomic-type handlebar.
If a round-type handlebar is used, the cable stroke may become too short and this can
result in insufficient braking force.
Round typeAnatomic type ST-4500 Reach adjustment
If you would like to reduce the reach, remove the bump
rubber and replace it with the accessory pad spacer.
(Two types are available: 4°and 8°.)
Cable hook
Inner end