Shini STM-W/O Series User manual

STM-W/O Series
Dual-purpose Water/Oil Heater
Date:Nov. 2014
Version: Ver.B(English)

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Contents
1. General Description.....................................................................................9
1.1 CodingPrinciple....................................................................................10
1.2 Feature..................................................................................................10
1.3 TechnicalSpecifications........................................................................12
1.3.1 Specification...............................................................................12
1.3.2 PumpPerformance.....................................................................13
1.3.3 ReferenceFormulaofMouldControllersModelSelection..........13
1.4 SafetyRegulations................................................................................14
1.4.1 SafetySignsand Labels.............................................................14
1.4.2 Signsand Labels........................................................................15
1.4.3 OperationRegulations................................................................16
1.4.4 Transportation andStorageoftheMachine................................17
1.5 ExemptionClause.................................................................................18
2. StructureCharacteristics and WorkingPrinciple....................................20
2.1 MainFunctions......................................................................................20
2.1.1 WorkingPrinciple........................................................................20
2.2 AssemblyDrawing................................................................................21
2.2.1 AssemblyDrawing(STM-607/907-W/O).....................................21
2.2.2 PartsList (STM-607W/O)...........................................................22
2.2.3 Oil/waterTankAssembly(STM-607W/O)....................................23
2.2.4 Oil/waterTankPartsList(STM-607W/O)....................................24
2.2.5 Oil/waterTankAssembly(STM-907W/O)...................................25
2.2.6 Oil/waterTankPartsList(STM-907W/0).....................................26
2.2.7 Pipe HeaterAssemblyDrawing(STM-607W/O).........................27
2.2.8 Pipe HeaterPartsList(STM-607W/O).........................................27
2.2.9 Pipe HeaterAssemblyDrawing(STM-907W/O)..........................28
2.2.10Pipe HeaterPartsList(STM-907W/O)........................................28
2.2.11Water-refill ConnectorAssembly(STM-607/907-W/O)...............29
2.2.12Water-refill ConnectorPartsList(STM-607/907-W/O).................29
2.2.13WaterDrainageConnectorAssembly(STM-607/907-W/O)........30
2.2.14WaterDrainageConnectorPartsList(STM-607/907-W/O).........30

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2.2.15Pump..........................................................................................31
2.3 ElectricalDiagram.................................................................................32
2.3.1 MainCircuit (STM-607W/O)(400V)............................................32
2.3.2 ControlCircuit (STM-607W/O)(400V)........................................33
2.3.3 ElectricalComponentsLayout (STM-607W/O)(400V)...............34
2.3.4 ElectricalComponentsList (STM-607W/O)(400V)....................35
2.3.5 MainCircuit (STM-907W/O)(400V)............................................36
2.3.6 ControlCircuit (STM-907W/O)(400V)........................................37
2.3.7 ElectricalComponentsLayout (STM-907W/O)(400V)...............38
2.3.8 ElectricalComponentsList (STM-907W/O)(400V)....................39
2.3.9 MainCircuit (STM-607W/O)(230V)............................................40
2.3.10ControlCircuit (STM-607W/O)(230V)........................................41
2.3.11ElectricalComponentsLayout (STM-607W/O)(230V)...............42
2.3.12ElectricalComponentsList (STM-607W/O)(230V)....................43
2.3.13MainCircuit (STM-907W/O)(230V)............................................44
2.3.14ControlCircuit (STM-907W/O)(230V)........................................45
2.3.15ElectricalComponentsLayout (STM-907W/O)(230V)...............46
2.3.16ElectricalComponentsList (STM-907W/O)(230V)....................47
2.4 MainElectricalComponentsDescription...............................................48
2.4.1 Overload Relay...........................................................................48
2.5 OperationProcedures...........................................................................49
2.5.1 Installation stepsforoptionswatermanifold(dewaxing).............49
2.5.2 Installation stepsforoptionswatermanifold(welding)................49
3. Installation and Debugging........................................................................51
3.1 Installation Space..................................................................................51
3.2 Mouldand WaterCoupling....................................................................51
3.3 PowerSupply........................................................................................52
4. Operation Guide.........................................................................................53
4.1 ControlPanel........................................................................................53
4.2 Menu Introduction.................................................................................56
4.3 Machine Startup....................................................................................56
4.4 ParameterReferenceTable..................................................................65
4.5 Stop theMachine..................................................................................66
4.6 RenewalofHeatingMedium.................................................................67

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5. Trouble-shooting........................................................................................68
6. Maintenance and Repair............................................................................70
6.1 OpentheCovers...................................................................................71
6.2 YType Strainer.....................................................................................71
6.3 SolenoidValve......................................................................................72
6.4 Printed Circuit Board.............................................................................72
6.5 DisplayerTerminalConnectingDiagram...............................................75
6.6 MaintenanceSchedule..........................................................................76
6.6.1 About theMachine......................................................................76
6.6.2 Installation &Inspection..............................................................76
6.6.3 DailyChecking............................................................................76
6.6.4 WeeklyChecking........................................................................76
6.6.5 TrimonthlyChecking...................................................................76
6.6.6 Half-yearlyChecking...................................................................76
6.6.7 YearlyChecking..........................................................................77
6.6.8 3yearChecking..........................................................................77
TableIndex
Table1-1 Specification...................................................................................12
Table2-1 PartsList (STM-607W/O)...............................................................22
Table2-2 Oil/waterTankPartsList (STM-607W/O).....................................24
Table2-3 Oil/waterTankPartsList (STM-907W/O).......................................26
Table2-4 PipeHeaterPartsList (STM-607W/O)...........................................27
Table2-5 PipeHeaterPartsList (STM-907W/O)...........................................28
Table2-6 Water-refill ConnectorPartsList (STM-607/907-W/O)...................29
Table2-7 WaterDrainageConnectorPartsList(STM-607/907-W/O)............30
Table2-8 ElectricalComponentsList (STM-607W/O)(400V)........................35
Table2-9 ElectricalComponentsList (STM-907W/O)(400V)........................39
Table2-10 ElectricalComponentsList (STM-607W/O)(230V)......................43
Table2-11 ElectricalComponentsList (STM-907W/O)(230V)......................47
PictureIndex

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Picture1-1 PumpPerformance......................................................................13
Picture2-1 WorkingPrinciple.........................................................................20
Picture2-2 AssemblyDrawing(STM-607/907-W/O)......................................21
Picture2-3 Oil/waterTankAssembly(STM-607W/O)....................................23
Picture2-4 Oil/waterTankAssembly(STM-907W/O)....................................25
Picture2-5 Pipe HeaterAssemblyDrawing(STM-607W/O)..........................27
Picture2-6 Pipe HeaterAssemblyDrawing(STM-907W/O)..........................28
Picture2-7 Water-refill ConnectorAssemblyDrawing(STM-607/907-W/O)..29
Picture2-8 WaterDrainageConnectorAssemblyDrawing(STM-607/907-W/O)
..........................................................................................................................30
Picture2-9 Pump...........................................................................................31
Picture2-10 MainCircuit (STM-607W/O)(400V)...........................................32
Picture2-11 ControlCircuit (STM-607W/O)(400V).......................................33
Picture2-12 ElectricalComponentsLayout (STM-607W/O)(400V)..............34
Picture2-13 MainCircuit (STM-907W/O)(400V)...........................................36
Picture2-14 ControlCircuit (STM-907W/O)(400V).......................................37
Picture2-15 ElectricalComponentsLayout (STM-907W/O)(400V)..............38
Picture2-16 MainCircuit (STM-607W/O)(230V)...........................................40
Picture2-17 ControlCircuit (STM-607W/O)(230V).......................................41
Picture2-18 ElectricalComponentsLayout (STM-607W/O)(230V)..............42
Picture2-19 MainCircuit (STM-907W/O)(230V)...........................................44
Picture2-20 ControlCircuit (STM-907W/O)(230V).......................................45
Picture2-21 ElectricalComponentsLayout (STM-907W/O)(230V)..............46
Picture2-22 OverloadRelay..........................................................................48
Picture3-1 InstallationSpace........................................................................51
Picture3-2 MouldandWaterCoupling1.......................................................52
Picture3-3 MouldandWaterCoupling2.......................................................52
Picture3-4 MouldandWaterCoupling3.......................................................52
Picture4-1 ControlPanel...............................................................................53
Pictute4-2 MenuOutline................................................................................56
Picture4-3: MainPowerSwitch........................................................................57
Picture4-4: InitialMenu....................................................................................57
Picture4-5: ControlSetting...............................................................................58
Picture4-6: AlarmSetting.................................................................................59

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Picture4-7: Output Setting...............................................................................60
Picture4-8:TemperatureSetting......................................................................61
Picture4-9:TimeSetting..................................................................................62
Picture4-10: Communication Setting...............................................................63
Picture4-11:Equipment Setting.......................................................................64
Picture4-12: OperationScreen........................................................................65
Picture6-1 Openthe Covers1.......................................................................71
Picture6-2 Openthe Covers2.......................................................................71
Picture6-3 Y Type Strainer............................................................................72
Picture6-4 SolenoidValve.............................................................................72

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1. General Description
Read thismanualcarefullybeforeoperationtopreventdamageofthe
machine orpersonalinjuries.
STM-W/O seriesofdual-purposeheateraremainlyusedtoheatupthemouldand
maintainitstemperature, althoughtheycan bealsousedinothersimilar
applications. Hightemperaturewateroroil returnfromthe mouldiscooledby
indirect coolingand then sent tothe pipe heaterviahigh-pressurepumpfor
heatingtoaconstant temperature.Thisunique designallowsusertochoose
between waterand oil asheat transfermedium.Withouroptimized design, the
HANYOUNG temperaturecontrollercanmaintainan accuracyof 0.5.
Model: STM-907W/O

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1.1CodingPrinciple
Notes*
CE=CE ConformityB=Buzzer
1.2Feature
1)Standardconfiguration
●Controlleradopts3.2" LCD foreasyoperation.
●Equippedwiththe designof7-dayautomaticstart/stop timer. LCD screen
can be converted between Chineseand English.The unitoftemperaturecan
be converted between oFand .
●P.I.Dmulti-stagetemperaturecontrolsystemcan maintainamould
temperaturewithaccuracyof 0.5.
●Adoptshighefficiency, verticaldual-purposeofwater/oil highpressurepump
toensurestableperformanceand greatpressure.
●Multiplesafetydevicesincludingpowerreversephaseprotection, pump
overload protection, overheatprotectionandlowlevelprotection thatcan
automaticallydetectabnormalperformanceand indicatethisviavisible
alarm.
●Adoptswateroroil ad heatingmedium,themaximumtemperaturecanreach:
wateris95andoil is160.
●Equippedwithpumpreversion evacuation, automaticwatersupplyingand
negativepressureoperation.
●AdoptedEthernet communicationfunctiontorealizecentralmonitoring
online.