Shop fox M1015 User manual

INSTRUCTION MANUAL
(FOR MODELS MANUFACTURED SINCE 9/08)
MODEL M1015
6" X 10" MINI-LATHE
Phone: [phone] • On-Line Technical Support: [email protected]
COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
#6841CR

WARNING
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities con-
tains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well venti-
lated area, and work with approved safety equip-
ment, such as those dust masks that are specially
designed to filter out microscopic particles.

SETUPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
About Your New 6" x 10" Mini-Lathe..................................................................... 2
Specifications ............................................................................................... 2
SAFETY ............................................................................................................4
Standard Safety Instructions ............................................................................. 4
Additional Safety Instructions for 6" x 10" Mini-Lathes .............................................. 6
Avoiding Potential Injuries................................................................................ 7
ELECTRICAL ......................................................................................................8
110V Operation ............................................................................................. 8
Grounding ................................................................................................... 8
SET UP ............................................................................................................9
Unpacking ................................................................................................... 9
Inventory .................................................................................................... 9
Cleaning the Lathe....................................................................................... 10
Machine Placement ...................................................................................... 10
Mounting the Lathe ...................................................................................... 11
Chuck Installation ........................................................................................ 12
Replacing Jaws ........................................................................................... 14
Tailstock Alignment ...................................................................................... 15
Centers..................................................................................................... 16
OPERATIONS ................................................................................................... 17
General .................................................................................................... 17
Test Run, Start-up, and Lathe Break-in............................................................... 18
Loading a Workpiece .................................................................................... 19
Using the Cross Slide and Tool Holder ................................................................ 19
Auto and Manual Feed................................................................................... 20
Setting RPM ............................................................................................... 21
TPI and Gear Selection.................................................................................. 22
Feed Rate and Gear Selection ......................................................................... 23
MAINTENANCE ................................................................................................. 24
General .................................................................................................... 24
Cleaning and Lubrication ............................................................................... 24
SERVICE ......................................................................................................... 25
General .................................................................................................... 25
Cross Feed and Saddle Backlash ....................................................................... 25
Replacing Belt ............................................................................................ 26
Replacing Motor Brushes ................................................................................ 27
Replacing Electrical Controls........................................................................... 27
Troubleshooting........................................................................................... 28
PARTS ........................................................................................................... 30
Parts List................................................................................................... 30
Parts Diagram ............................................................................................. 30
Parts List................................................................................................... 31
Notes ....................................................................................................... 32
Warranty................................................................................................... 34

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M1015 6" x 10" Mini-Lathe
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that questions arise about your machine, parts are miss-
ing, or a defect is found, please contact Woodstock International Technical Support at [phone] or
send e-mail to: [e-mail]. Our knowledgeable staff will help you troubleshoot prob-
lems and send out parts for warranty.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Your new SHOP FOX®6" x 10" Mini-Lathe has been specially designed to provide many years of trou-
ble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
The Model M1015 Mini-Lathe is a perfect lathe for someone who wants a durable and well-designed
machine that can fit in a small location. This Mini-Lathe gives model makers, toolmakers, gun hobbyists,
and the weekend machinist a way to economically produce small precision parts, threaded parts, fit-
tings, and dies.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durabil-
ity of this product be included.
About Your New 6" x 10" Mini-Lathe
INTRODUCTION
Specifications
Motor ............................................................ 1/5 HP, 1.2A, 110V, Single Phase
Drive System ................................................................... Internal-Tooth Belt
Overall Size .................................................................. 11"W x 8"T x 24-1/4"L
Distance Between Centers ...................................................................... 10"
Swing Over Bed .................................................................................... 6"
Cross Slide Travel ..............................................................................2-3/8"
Spindle Bore ..................................................................................... 3/8"
Spindle Speed .............................................................. 100-2000 RPM +/- 10%
Spindle Taper................................................................................... MT#2
Tailstock Taper ................................................................................. MT#1
Threads (Standard) ......................................................... 16, 18, 19, 20, 24 TPI
Approximate Machine Weight .............................................................. 64 lbs.

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M1015 6" x 10" Mini-Lathe
INTRODUCTION
Controls and Features
E
C
JI
H
G
F
K
M
D
R
A
B
Q
ON
P
A. Reset Light (Orange): When lit, it indicates
that an overload or potentially unsafe action
has taken place. You must reset the machine
and DO NOT repeat the unsafe action.
B. Spindle Speed Dial: Allows you to control the
spindle RPM from 100 to 2000 +\- 10%.
C. Gearbox Cover: Allows you to access all
drive gears, and make easy gear changes for
threading operations.
D. Three-Jaw Chuck: Holds and centers rods,
shafts, and tubes for machining purposes.
E. Chuck Safety Cover: Helps keep tools or
hands from entangling with chuck.
F. Tool Rest: Holds bits for lathe operations.
G. Apron, Saddle, and Cross Slide: Allow for
tool rest installation and other fixtures.
H. MT# 1 Dead Center: Holds an indexed
workpiece in alignment with the chuck.
I. Tailstock: Holds chuck arbors, live centers,
dead centers, and other taperd-shank tools.
J. Quill Positioning Handwheel: Allows for
incremental movement of the quill and
live or dead center.
K. Lead Screw Handwheel: Allows for man-
ual feed of the apron.
L. Quill Lock Knob: Locks the quill in place
for lathe operations.
M. Cross Slide Handwheel: Gives precise
movement of the cross slide/tool rest.
N. Emergency Stop Button: Immediately
shuts off power to the lathe allowing
chuck to stop rotation.
O. Lead Screw Clutch Control Dial: Toggles
the feed between gear driven and manu-
al control.
P. Rotation Direction Dial: Toggles the
chuck rotation.
Q. Fuse (2 Amp): Protects the circuit board
from overload.
R. Power ON Light (Green): Indicates the
lathe has power.
L

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M1015 6" x 10" Mini-Lathe
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom-
modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE

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M1015 6" x 10" Mini-Lathe
SAFETY
12. Do not force tool. The machine will do a safer and better job at the rate for which it was
designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to check that
all chuck keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it is
in good condition. Immediately replace a damaged extension cord. Always use an extension cord that
uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating on
the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you
will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive
heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit.
17. Keep proper footing and balance at all times.
18. Lock the mobile base from moving before feeding the workpiece into the machine.
19. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
20. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
21. Keep machine away from open flame. Operating machines near pilot lamps or open flames creates
a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explo-
sion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned
above.
22. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.
23. Be aware that certain materials may cause an allergic reaction in people and animals, especially
when exposed to fine dust. Make sure you know what type of material dust you will be exposed to
and the possibility of an allergic reaction.
24. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become
second-nature to you.

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M1015 6" x 10" Mini-Lathe
SAFETY
Additional Safety Instructions for 6" x 10"
Mini-Lathes
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol-
lowed. DO NOT risk your
safety by not reading!
1. LEARNING ABOUT THE LATHE. Read and understand this manual before operating this machine.
2. CLEANING THE LATHE. Never clean chips by hand, use a brush, and never clear chips while the
lathe is turning.
3. USING LATHE CUTTING TOOLS. Always use the right cutter for the job, and make sure they are
sharp. The right tool decreases strain on the lathe components and provide a better finish.
4. USING THE CHUCK KEY. Always remove the chuck key after use, and never walk away from the
lathe when the key is in the chuck.
5. USING THE CHUCK. Make sure the chuck securely holds the workpiece before starting lathe. A
workpiece thrown from the chuck will severely injure you or a bystander.
6. CHANGING GEARS. The lathe must be turned OFF and the spindle brought to a complete stop
before opening the gear cover and starting to change gears.
7. PROTECTING YOUR FINGERS AND THE BEDWAY. When removing the chuck, wear gloves and
always place wood or rags on the bedway to protect it from the chuck if dropped.
8. PREVENTING CHUCK CRASH. Check tool and tool post clearance, chuck clearance, and saddle
clearance, and make sure that the auto feed is disengaged before starting the lathe.
9. AVOIDING MOTOR OVERLOAD. Always use the appropriate feed and speed rates.
10. AVOIDING HAND INJURY. Keep hands clear of rotating chuck, and never attempt to slow or stop
the lathe chuck by using your hand.
11. OPERATING THE LATHE SAFELY. Never walk away while the lathe is running, always turn it OFF
first.
12. AVOIDING HAIR AND CLOTHING ENTANGLEMENT. Tie up long hair. Hair hanging down in a ponytail
still poses a risk of entanglement with moving parts. Roll up or button loose sleeves, and tuck in
loose shirts.

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M1015 6" x 10" Mini-Lathe
SAFETY
Avoiding Potential Injuries
Figure 2. Always wear safety glasses when using
the lathe.
Figure 4. Never leave chuck key inserted in the
chuck.
Figure 1. Always protect the bedways with
wood when retooling, and unplug the lathe.
Figure 3. Never attempt to use hands to stop
the chuck after turning lathe OFF.
Figure 5. Never use the lathe with loose fitting
clothing, or you may become entangled.

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M1015 6" x 10" Mini-Lathe
ELECTRICAL
110V Operation
Grounding
This machine must be grounded! Use a plug with a
ground pin. If your outlet does not accommodate a
ground pin, have it replaced by a qualified electrician or
have an appropriate adapter installed and grounded prop-
erly. An adapter with a grounding wire does not guaran-
tee the machine will be grounded. A ground source must
be verified.
The SHOP FOX®Model M1015 is wired for 110 volt, sin-
gle-phase operation. The motor supplied with your new
6" x 10" Mini-lathe is rated at 1/5 HP and draws approx-
imately 1.2 amps. You will need a NEMA-style 5-15 plug
and outlet (see Figure 6).
Figure 6. Typical 110V 15 Amp 3-prong
plug and outlet.
This equipment must be grounded.
Verify that any existing electrical out-
let and circuit you intend to plug into
is actually grounded. If it is not, it will
be necessary to run a separate 14 AWG
copper grounding wire from the outlet
to a known ground. Under no circum-
stances should the grounding pin be
removed from any three-pronged plug
or serious injury may occur.
ELECTRICAL