ShoreLand'r DUB 40 User manual

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/ 1
TOOLS REQUIRED
Drill
Safety
Glasses
Jack
Stands
Hearing
Protection
Torque Stick
Pneumatic
Socket Wrench
Tires
Jack & Dolly
APPLICABLE
BOAT MODELS
20XTR
X20 Series
Vibe D19, D20 Series
9/16” Wrench
13/16” Wrench
3/4” Wrench
3/8” Socket
9/16” Socket
13/16” Socket
3/4” Socket
22mm Socket
Riggers should be cautious assembling trailers and always use two people to move or rotate
any heavy items. Your safety is our #1 priority. All Trailer models with brakes should refer to the
separate wholesale “Brake Installation and Bleeding Guide.”
NOTE

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/
2
INDEX
PREPARATION............................................................3
LEAF SPRINGS............................................................4
AXLE.................................................................................5
TIRES................................................................................6
TONGUE TUBE............................................................7
SAFETY CHAINS........................................................9
WINCH POST................................................................10
JACK & DOLLEY.........................................................12
BUNKS.............................................................................13
GUIDE-ON BUNKS.....................................................15
ID TAGGING..................................................................16
BRAKING SYSTEMS..................................................17

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/ 3
Remove all parts strapped onto the Trailer Frame and locate the hardware bag.
PREPARATION
STEP 1
STEP 2
STEP 3
Referencing the manufacturers
specifications on the trailer frame, locate the
tires required.
Match the tire code located on the face of
the tire with the specified tire type.
Rig and hoist the trailer frame into the air.
Lower and rest the trailer frame onto the
jack stands ensuring the jack stands are
appropriately positioned.
Remove the plastic spacers around the
trailer and recycle accordingly.

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/
4
The Leaf Spring should hook and rest on the
rear spring bushing.
ATTENTION
The Leaf Spring should hook and rest on the
rear bushing.
ATTENTION
STEP 1
STEP 2
STEP 3
Mount the supplied middle bracket (A) onto
the frame and bolt into the trailer frame.
Install the supplied spring bushings (B)
into the front bracket holes and rear bunk
bracket (not pictured).
Hand tighten with supplied nuts. Threads
should rest on the inside of the trailer.
Hook the rear leaf spring onto the rear spring
bushing spacer and thread the supplied
bolt into the leaf spring through the middle
bracket holes, locking it in place.
Hand tighten with supplied nut.
Hook the front spring onto the middle spring
bushing spacer and thread the supplied bolt
into the leaf spring through the front bracket,
locking it in place.
Repeat to opposite side and tighten all
hardware with a socket wrench.
LEAF SPRINGS
A
BTrailer front
↑ ↑
Trailer front
Trailer front
↑
↑
↑
↑

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/ 5
Ensure the Axle is properly centered in the
middle of the leaf springs and the U-Bolts are
resting on top of the spring clamp.
ATTENTION
Do not over tighten the bolts on the axle.
ATTENTION
STEP 1
STEP 2
STEP 3
Raise the axle to the leaf spring and install
the two U-Bolts over the leaf spring,
spring clamp (A), and through the U-Bolt
plate (B).
Hand tighten the supplied nuts and repeat
to the opposite side.
Using a drill, tighten the nuts securing
the axle onto the Leaf Springs.
Repeat these steps for the front Axle.
AXLE
Ensure proper lifting form when moving any
heavy items. If you cannot safely move the
axle, two riggers are required.
ATTENTION
Lineup a jack stand beneath both rear
leaf springs and lift the axle onto the jack
stand.
Each axle contains the brake lines and
should point towards the tail lights.
B
A
Trailer front
Trailer front
Trailer front
↑
↑
↑
↑
↑
↑

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/
6
Ensure the tapered end points inward.
ATTENTION
STEP 1
STEP 2
STEP 3
Locate the tires as specified on the trailer
frame specifications sticker and mount the
tire onto the axle, aligning the lug nuts with
the holes in the rim.
Loosely install the supplied Lug Nuts onto
the lug bolts. Ensure the tapered end of the
lug nut points inward.
TIRES
Use a torque bar rated to 90lbs to
tighten the lug nuts in a star pattern.
ATTENTION
Using a pneumatic drill tighten the nuts in a
star pattern, securing the tire onto the axle.
When the trailer is lowered to the ground,
tighten the lug nuts with a torque bar to
90lbs.
Ensure the tire is mounted properly by
confirming the valve stem is facing outwards.
ATTENTION

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/ 7
STEP 3
STEP 1
Insert the tongue assembly through the
front channel of the frame.
Install the tongue into the frame with
the supplied hardware, do not install the
vertical bolt.
STEP 2
Locate and insert the trailer wire harness
into the hole at the side of the tongue.
Thread the wiring out the rear of the
tongue.
Opening the swing tongue can assist in
threading the wiring. Do not pinch the
wiring when closing the swing tongue.
NOTE
Ensure all bolts are properly tightened and
no excess wiring is exposed.
ATTENTION
Connect the rear tongue wire harness
plugs to the trailer harness by matching
plugs.
Connect the brake line routed through
the tongue into the trailer brake line.
TONGUE TUBE

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/
8
STEP 5
Ensure all bolts are properly tightened and
no excess wiring is exposed.
ATTENTION
Install the vertical bolt through the trailer
frame and tongue using the supplied
hardware.
Hide any excess wiring/tubing inside the
tongue tube.
STEP 4
Install the plug retainer onto the tongue
using the supplied hardware.
Mount the 7-pin plug onto the retainer.
TONGUE TUBE

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/ 9
Locate the safety chains and install them
onto the tongue tube using the supplied
hardware.
STEP 1
SAFETY CHAINS
Reference the supplier manual for exact
mounting location and hardware call-outs.
NOTE

DUB 40 TRAILER
Shoreland’r Trailer Install Guide
WB.DUB40T.01
https://support.legendboats.com/
10
STEP 3
Install the winch handle onto the drive
shaft of the winch, secure using the
supplied hardware.
Ensure the bolts are properly tightened using a
socket drill and wrench.
ATTENTION
STEP 1
STEP 2
Locate and mount the winch post assembly
onto the tongue.
The winch post location is boat specific.
Refer to the Legend wholesale guide for
the mounting position and locate the
template in the workshop.
Install the winch post onto the tongue
using the supplied hardware and template.
WINCH POST
TEMPLATETEMPLATE
TEMPLATETEMPLATE