Show Tec MPX-616D User manual

Service Manual
MPX-616D
BOM:88-024-0020-01
Rev1.0

Physical Dimensions

Appendix I
Exploded View
& Parts List

Complete Exploded View

Complete Exploded View Parts List
Item Part Number Description Qty
1 23-001-4589-00 Top Cover 1
2 19-001-0148-00 Heat sink 1
3 10-011-0135-00 PSU 1
4 82-140-0020-00 ASSY MPX-616-P 1
5 23-001-4590-00 Mount Hinge 2
6 25-022-1790-00 Circuit Breaker Holder 2
7 23-150-0137-00 Chassis 1
8 25-003-0030-00 Cable NUT 1
9 15-004-0050-00 VDE Socket 6
10 16-001-0605-00 XLR Connectors 3Pin Male 1
11 16-001-0606-00 XLR Connectors 3Pin Female 1
12 82-210-0020-00 ASSY MPX-616-C PRO 1
13 11-008-0005-00 Circuit Breaker 6
14 25-022-0976-00 Aluminum Spacer 3

Appendix II
PC Board
Schematic Diagram
& Parts List

+5V
+5V
C2 474 50V
D2 1N4148
C4 103
C3 104
+5V
R2
30K
+5V
1
2
3
4
5
6
J3 AWG3228- 6S
M OSI
M ISO
R1 30K R5 30K
+5V
Z2 5V6 Z1 5V6
DI 4
RO 1
GND
5+5V 8
D/R
6
D/R
7RE 2
DE 3
U1 SN75176
+5V
C1 474 50V
R3 47R/0.25W R4
47R/0.25W
F1 SCF 005 F2 SCF 005
D+ D-
1 3 5 7 9 11 13 15
2 4 6 8
10 12 14 16
1718 1920
SW1
YD- 10A-Z
1 2 3
J2 A2001SJ-3
D+
D-
GND
X1 16MHz
DMX I N
RESET
SCK
RESET
R9 10K
Q2 BC857C
+5V
PHA3
1 2 3 4 5 6 7 8 9
10 11 12 13
J1 A2001SJ-13
+5V
GND +12V
T3 T2 T1
GND
CH1 CH2 CH3 CH4 CH5 CH6
R10 10K
Q3 BC857C
+5V
PHA2
R11 10K
Q4 BC857C
+5V
PHA1
C
9B
10 A 11
IN H
6
VEE
7
X3
X0 13 X1 14 X2 15 X3 12 X4 1 X5 5 X6 2 X7 4
U4
NJU4051B
VR1 VR10K
VR2 VR10K
VR3 VR10K
VR4 VR10K
VR5 VR10K
VR6 VR10K
+5V
CH1 CH2 CH3 CH4 CH5 CH6
R13 330R
C10 474 50V
C11 474 50V
C12 474 50V
C13 474 50V
C14 474 50V
C15 474 50V
ADC7
ADC7
C8 104
D20
1N4148
D21
1N4148
D22
1N4148
R7 2K
R6 10K
Q1 BC857C
+5V
PHA1 PHA2 PHA3
D9 LED/G D8
LED/G
D7
LED/G
D6 LED/G D5 LED/G D4 LED/G
CH_1 CH_2 CH_3 CH_4 CH_5 CH_6
+5V
D10
CH_1 CH_2 CH_3 CH_4 CH_5 CH_6
PD3 PD4 PD5
D3 LED/Y
R8 470R
DMX SI GNAL
D1 LED/R
R12 470R
PA0 PA1 PA2 PA3 PA4 PA0
PA1 PA2 PA3 PA4 PA0 PA1 PA2 PA3 PA4
K EY_1 KEY_2
KEY_1 KEY_2
DMX_I N
DMX_I N
PHA1_E PHA2_E PHA3_E
PHA1 PHA2 PHA3
PHA1_E PHA2_E PHA3_E
PD3 PD4 PD5
PB7
PB7
+C9
100U/16V
C5 104
C6 15P
C7 15P
PB0(XCK /T0)
40
PB1(T1)
41
PB2(INT2/AI N0)
42
PB3(OC0/AI N1)
43
PB4(SS)
44
PB5(MOSI )
1
PB6(MI SO)
2
PB7(SCK )
3
PD5(OC1A)
14 PD4(OC1B) 13 PD3(INT1) 12 PD2(INT0) 11
XTAL 2
7
XTAL 1
8
RESET
4
PD6(ICP)
15
VCC 5
PA0(ADC0) 37 PA1(ADC1) 36 PA2(ADC2) 35 PA3(ADC3) 34 PA4(ADC4) 33 PA5(ADC5) 32 PA6(ADC6) 31 PA7(ADC7) 30
AREF 29
PC0(SCL) 19
PC1(SDA) 20
PC2(TCK ) 21
PC3(TMS) 22
PC4(TDO) 23
PC5(TDI) 24
PC6(TOSC1) 25 PC7(TOSC2) 26
AVCC 27 GND
28
PD7(OC2)
16
PD1(TXD) 10
PD0(RXD) 9
GND
18 VCC 17
VCC 38
GND
6
GND
39
U2 ATMEGA16- 16AI
D11 D12 D13 D14 D15 D16 D17 D18 D19
3
2 1
U3A 74HC32AD
6
5 4U3B
74HC32AD
8
10 9
U3C 74HC32AD
C16 104
C17 474 50V C18 474 50V C19 474 50V
MPX-616-C PRO

Qt
y
Desi
g
nator Descri
p
tion Store Code
6 VR1, VR2, VR3, VR4, VR5, VR6 ROTARY VR B10K 06-003-0021-00
1 SW1 10BIT ADDRESS SWITCH 90* YD-10A-Z 11-006-0017-00
6 D4, D5, D6, D7, D8, D9 LED GREEN D=3mm 12-006-0004-00
1 D1 RED LED D=3mm 12-006-0011-00
1 D3 YELLOW LED D=3mm 12-006-0012-00
2 FOR SW1 IC Socket Sin
g
le 10 Pin 15-009-0002-00
1 J2 CONNECTOR 3PIN P=2mm A2001SJ-3 16-001-0104-00
1 J1 CONNECTOR 13PIN 2mm A2001SJ-13 16-001-0112-00
4 FOR SW1 LED Socket White 6X4X7 3PIN 25-010-0004-00
1PCB Name SMD Part 81-210-0020-00
KIT: 82-210-0020-00
Bill of Materials for MPX-616-C PRO (DIP)

Bill of Materials for DPX-616-C PRO(SMD)
KIT:81-210-0020-00
Item Part Number Description Qty Location
1 01-010-0014-00 IC ATMEGA16 1 U2
2 01-012-0007-00 IC 74HC32D 1 U3
3 01-012-0009-00 IC HCF4051MO13TR 1 U4
4 01-014-0001-00 IC 75176 SOIC8(D) 1 U1
5 02-007-0004-00 Resistance 10K OHM 4 R6,R9-R11
6 02-007-0035-00 Resistance 2K OHM 3 R7,R21,R22
7 02-007-0071-00 Resistance 30K OHM 3 R1,R2,R5
8 02-007-0072-00 Resistance 330 OHM 1 R13
9 02-007-0073-00 Resistance 470 OHM 2 R8,R12
10 02-007-0212-00 Resistance 47 OHM 2 R3,R4
11 02-007-0372-00 Resistance 220 OHM 1 R20
12 03-009-0007-00 Ceramic Capacitor 0805CG150J500NT 2 C6,C7
13 03-009-0010-00 Ceramic Capacitor 0805B103k500NT 2 C4,C21
14 03-009-0041-00 Ceramic Capacitor 0805CG470J500NT 2 C22,C23
15 03-009-0045-00 Ceramic Capacitor 0805CG101J500NT 14 C35-C48
16 03-009-0062-00 Ceramic Capacitor 0805B104K500NT 7 C3,C5,C8,C16,C24-C26
17 03-009-0072-00 Ceramic Capacitor MLCC05X7R474K500F
T
14 C1,C2,C10-C15,C17-C20,C27,C28
18 03-009-0206-00 Electrolytic Capacitor/FK 100UF/16V 1 C9
19 03-009-0344-00 Ceramic Capacitor 1206B102K102NT 3 C31,C32,C34
20 04-006-0003-00 Diode PMLL4148L 14 D2,D10-D22
21 04-007-0008-00 Zener Diode 5.6V 1/2W 2 Z1,Z2
22 05-004-0001-00 Transistor BC857C(3G) 4 Q1-Q4
23 07-007-0004-00 Coil 9 L3-L10,L12
24 07-007-0085-00 Coil 2 L1,L15
25 07-007-0086-00 Coil 1K @ 100MHz 1 L2
26 07-007-0087-00 Coil 2 L13,L14
27 14-004-0034-00 Crystal 16.000MHz 1 X1
28 20-006-0001-00 Fuse SCF005-1206 PPTC 2 F1,F2
29 80-210-0020-01 PCB MPX-616-C PRO 1

MPX-616-P
1 2
5 4 6
NC
3
U1 4N35
R5
10K
Q1 BC857C
+
C1
4U7/50V
D2 1N4007
R2 S1K
C3 472 R4
180R
Z1 12V
R3 10K
D1 1N4007
D4 1N4007
D3 1N4007
D5 1N4007
R1 180K R6
180K
1 2
5 4 6
NC
3
U4 4N35
R15 10K
Q2 BC857C
+
C5
4U7/50V
D7 1N4007
R12 S1K
C6 472 R14
180R
Z2 12V
R13 10K
D6 1N4007
D9 1N4007
D8 1N4007
D10 1N4007
R10 180K R16 180K
L1 L2 L3 N
THREE PHASE AC IN
L1 L2 L3 N
1 2
5 4 6
NC
3
U6 4N35
R25 10K
Q3 BC857C
+
C9
4U7/50V
D12 1N4007
R20 S1K
C10 472 R24
180R
Z3 12V
R21 10K
D11 1N4007
D14 1N4007
D13 1N4007
D15 1N4007
R19 180K R26
180K
1 2
6 4
U3 MOC3023
1 2
6 4
U5 MOC3023
1 2
6 4
U7 MOC3023
1 2
6 4
U8
MOC3023
1 2
6 4
U2 MOC3023
1 2
6 4
U9 MOC3023
MT1 MT2
G
TH1 BTA41
MT1 MT2
G
TH2 BTA41
MT1 MT2
G
TH3 BTA41
MT1 MT2
G
TH4 BTA41
MT1 MT2
G
TH5 BTA41
MT1 MT2
G
TH6 BTA41
R8 100R/1W R11 100R/1W R18 100R/1W R23 100R/1W R28 100R/1W R30 100R/1W
R7 470R/0.5W R9 470R/0.5W R17 470R/0.5W R22 470R/0.5W R27 470R/0.5W R29 470R/0.5W
C2 104/275VAC C4 104/275VAC C7 104/275VAC C8 104/275VAC C11 104/275VAC C12 104/275VAC
L1 160UH/16A L2 160UH/16A L3 160UH/16A L4 160UH/16A L5 160UH/16A L6 160UH/16A
JIN1 BS-250
JI N2
BS-250
JIN3 BS-250 JIN4 BS-250
JI N5
BS-250
JI N6
BS-250
JOUT1 BS-250 JOUT2 BS-250 JOUT3 BS-250 JOUT4 BS-250 JOUT5 BS-250 JOUT6 BS-250
IN 1 IN 2
IN 3
IN 4
IN 5 IN 6
OUT1 OUT2 OUT3
OUT4
OUT5 OUT6
C13 332/400V C14 332/400V C15 332/400V C16 332/400V C17 332/400V C18 332/400V
C19 104 C20
104
C21 104
R31510R R32510R R33510R R34510R R35510R R36510R
AC/L
1
AC/N
2
+5V 3
GND 4
B1 AC- DC
VI
GND
VO
U10 LM7805 +5V
+12V
+12V
+C22
100U/35V105C
+
C23
100U/35V105C
+5V
C24 104
C25 104
L7 180UH/6.5A
J4 PAD
1
2
3
4
5
6
7
8
9
10
11
12
13
J1 A2001SJ-13
C26 332/400V C28 332/400V C30 332/400V C32 332/400V
R39 R40 R41
C27 1U/275VAC C29 1U/275VAC C31 1U/275VAC
LIN
R38 0R
R42 0R
1 2
J8 A3961VH- 2
1 2 3 4
1 3 5 7
J2 A3961VH- 7
J5 A2501RJ- 2
R43 0R R44 0R R45 0R R46 0R R47 0R
470K /1W
470K /1W
470K /1W
N L3 L2 L1
J3 A2501SJ-4

Bill of Materials for DPX-616-P
KIT:82-140-0020-00
Item Part Number Description Qty Location
1 01-004-0001-00 Regulator L7805CV 1.5A 1 U10
2 01-006-0003-00 IC 4N35 QTC/F/Q LITE-ON DIP6 3 U1,U4,U6
3 01-006-0030-00 IC MOC3023 DIP-6 Optoisolators 6 U2,U3,U5,U7-U9
4 02-001-0155-00 CF-Resistance 470 OHM 6 R7,R9,R17,R22,R27,R29
5 02-001-0210-00 CF-Resistance 100 OHM 6 R8,R11,R18,R23,R28,R30
6 02-001-0252-00 CF-Resistance 470K 3 R39-R41
7 03-002-0042-00 Electrolytic Capacitor 4.7uF/50V 3 C1,C5,C9
8 03-002-0099-00 Electrolytic Capacitor 100uF/35V 2 C22,C23
9 03-004-0027-00 MEX Capacitor 0.1uF/275VAC 6 C2,C4,C7,C8,C11,C12
10 03-004-0076-00 M Capacitor 1uF/275VAC 3 C27,C29,C31
11 03-007-0016-00 HC Capacitor AC400V 11 C13-C18,C26,C28,C30,C32,C33
12 05-002-0011-00 Triac BTA41-600B 40A/600V 6 TH1-TH5
13 07-002-0116-00 Coil STD20-S500 1 L7
14 07-002-0168-00 Coil NR16-S680 6 L1-L6
15 10-011-0135-00 PSU 1 B1
16 16-001-0049-00 Terminal Blade 13 JIN1-JIN6,JOUT1-JOUT6,J4
17 16-001-0059-00 Header 2.50mm 2Pin 1 J5
18 16-001-0112-00 Header 2.00mm 13Pin 1 J1
19 16-001-0154-00 Header 3.96mm 2Pin 1 J8
20 16-001-0182-00 Header 2.50mm 4pin 1 J3
21 16-001-0456-00 Header 3.96mm 7-4Pin 1 J2
22 16-004-1019-00 Connector 1 FOR PUS
23 16-004-1044-00 Connector 1 FOR Fuse
24 17-012-3980-00 Cable w/t 1 FOR PUS:N IN
25 17-012-3981-00 Cable w/t 1 FOR PUS:L IN
26 19-001-0148-00 Heat sink 1 FOR U10
27 20-004-0001-01 Thermostat 1
28 22-001-0007-00 Screws M3X5 8 FOR Thermostat
29 22-001-0476-00 Screws M3X12 3 FOR PUS
30 22-007-0093-00 NUT M3 3 FOR PUS
31 22-010-0011-00 Bulbex rivets 4 FOR Hint Sink
32 25-022-0976-00 AL Parts Shark250 6061 3 FOR PUS
33 25-025-0024-00 Glue 207 21
34 81-140-0020-00 SMD-ASSY MPX-616-P (RoHS) 1

Bill of Materials for DPX-616-P(SMD)
KIT:81-140-0020-00
Item Part Number Description Qty Location
1 02-007-0004-00 Resistance 10K OHM 1/8W 6 R3,R5,R13,R15,R21,R25
2 02-007-0032-00 Resistance 1K OHM 3 R2,R12,R20
3 02-007-0123-00 Resistance 270 OHM 1/8W 6 R31-36
4 02-007-0199-00 Resistance 180 OHM 1/10W 3 R4,R14,R24
5 02-007-0208-00 Resistance 0 OHM 1/8W 1206 7 R38,R42-47
6 02-007-0471-00 Resistance 51K OHM 1W 2512 6 R1,R6,R10,R16,R19,R26
7 03-009-0059-00 Ceramic Capacitor 0805B473K500NT 473/50V 3 C3,C6,C10
8 03-009-0062-00 Ceramic Capacitor 0805B104K500NT 104/50V 5 C19,C20,C21,C24,C25
9 04-006-0002-00 Diode IN4007 15 D1-15
10 04-007-0004-00 Zener Diode 12V 1/2W ZMM 3 Z1,Z2,Z3
11 05-004-0001-00 Transistor BC857C(3G) PNP 3 Q1,Q2,Q3
12 80-140-0020-03 PCB MPX-616-P 1