Siemens Simogear 2332 Service manual

SIMOGEAR 2332 - Safety-related brake

SIMOGEAR

Geared motor with holding brake

for safety

-related applications

SIMOGEAR 2332

- Safety-related

brake

Original Mounting and Operating Instructions

Supplement to SIMOGEAR Operating Instructions

2030 and BA 2330

Translation of the original instructions

11/2021

A5E51390096A/RS

-AA

Introduction

Fundamental safety

instructions

General information and

safety instructions

Ensuring functional safety

Technical specifications

Disposal

Siemens AG

Digital Industries

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E51390096A/RS-AA

Ⓟ

12/2021 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

SIMOGEAR 2332 - Safety-related brake

Operating Instructions, 11/2021, A5E51390096A/RS-AA 3

Introduction

Current changes BA_2332

Main changes in this edition

Supplements

•These mounting and operating instructions are a new document.

Changes

•These mounting and operating instructions are a new document and there are no

changes.

Target group

This manual is aimed at planning, project, and design engineers as well as electricians, fitters,

and service personnel.

Avoiding dangers

Avoid dangers. Ensure safe, problem-free operation and a maximum service life:

•Before you start using the motor, you must read these Operating Instructions

•Always follow the safety instructions and notices in these operating instructions.

The warning notice system is explained at the beginning of this document.

This documentation should be kept in a location where it can be easily accessed and made

available to the personnel responsible.

About this documentation

These Operating Instructions inform you about the motor and its components. You will learn

how to handle the motor properly and safely from delivery to disposal:

•Assembly and mounting

•Connecting

•Commissioning

•Checking

•Operation

•Troubleshooting

•Disassembling

Introduction

SIMOGEAR 2332 - Safety-related brake

4Operating Instructions, 11/2021, A5E51390096A/RS-AA

•Transporting and storage

•Disposal

You can find additional information in the relevant Configuration Manual.

This documentation describes the functionality of the product. The machine builder

documents any modifications or changes to the product made by it.

This documentation cannot contain all of the detailed information on all of the product types.

Moreover, this documentation cannot take into consideration every possible type of

installation, operation, and maintenance.

Text features

In addition to the notes that you must observe for your own personal safety as well as to

avoid material damage, in this document you will find the following text features:

Operating instructions

Handling instructions with a specified sequence start with the word "Procedure":

The individual handling steps are numbered.

1. Execute the operating instructions in the specified sequence.

❒

The square indicates the end of the operating instruction.

Operating instructions without a specified sequence are identified using a bullet point:

•Execute the operating instructions.

Enumerations

•Enumerations are identified by a bullet point without any additional symbols.

–Enumerations at the second level are hyphenated.

Notes

Notes are shown as follows:

Note

A Note is an important item of information about the product, handling of the product or the

relevant section of the document. Notes provide you with help or further suggestions/ideas.

Introduction

SIMOGEAR 2332 - Safety-related brake

Operating Instructions, 11/2021, A5E51390096A/RS-AA 5

mySupport

Extensive assistance and more information can be found under the following link:

My Support Links and Tools (https://support.industry.siemens.com/cs/de/en/my)

You can individually compile your personal library, e.g. for your documentation based on

Siemens content, and adapt it for your own machine documentation.

To do so, click "My Documentation".

Note

If you want to use this function, you must register once.

Later, you can log on with your login data.

You can create your own personal library under "mySupport" using the following procedure.

Precondition

You have registered for and logged on to "Siemens Industry Online Support", hereinafter

referred to as "SIOS".

SIOS (https://support.industry.siemens.com/cs/de/en/)

Procedure for creating a personal library

1. Open SIOS and log on.

2. Enter the product you are looking for under "Search for product info" and press "Enter".

3. Select the doc. class you want, e.g. "Manual", under "Entry type".

4. Click on your desired manual under the entries.

5. Click on "Add to mySupport documentation".

6. Enter a title.

7. Press "OK".

❒

The selected manual can be found under "mySupport". To find further functions, click on the

icon located to the right of the document.

In this way, you can create your own library and quickly access your documentation.

Provide feedback

Siemens strives continually to improve the quality of information provided in these operating

instructions.

Your questions, suggestions and corrections of the technical documentation are welcome.

For this purpose, please use the "Send feedback" link in Siemens Industry Online Support at

the end of an entry or send an Email (mailto:docu.motioncontr[email protected]) to the

following address.

Introduction

SIMOGEAR 2332 - Safety-related brake

6Operating Instructions, 11/2021, A5E51390096A/RS-AA

Technical Support

If you have any technical questions, contact Technical Support

(https://support.industry.siemens.com/cs/de/en/).

To make a support request, proceed as follows:

Precondition

You have registered for and logged on to "Siemens Industry Online Support", abbreviated

"SIOS".

SIOS (https://support.industry.siemens.com/cs/de/en/)

Procedure

1. Click on "Your direct way to the Support Request" or follow the link Support Request

(https://support.industry.siemens.com/cs/de/en/my)

2. Follow the instructions in the online form.

❒

Websites of third parties

This document includes hyperlinks to websites of third-party companies. Siemens is not

responsible for and shall not be liable for these websites and is not responsible for the

content or information they provide. Siemens does not control the information on these

websites and is not responsible for the content and information provided there. The user

bears the risk for their use.

General Data Protection Regulation

Compliance with the General Data Protection Regulation

Siemens respects the principles of data protection, in particular the data minimization rules

(privacy by design).

For this product, this means:

The product does not process neither store any person-related data, only technical function

data (e.g. time stamps). If the user links these data with other data (e.g. shift plans) or if he

stores person-related data on the same data medium (e.g. hard disk), thus personalizing

these data, he has to ensure compliance with the applicable data protection stipulations.

SIMOGEAR 2332 - Safety-related brake

Operating Instructions, 11/2021, A5E51390096A/RS-AA 7

Table of contents

Introduction........................................................................................................................................... 3

1 Fundamental safety instructions........................................................................................................... 9

1.1 General safety instructions................................................................................................... 9

1.2 Equipment damage due to electric fields or electrostatic discharge..................................... 14

1.3 Security information .......................................................................................................... 14

1.4 Residual risks of power drive systems ................................................................................. 16

2 General information and safety instructions ...................................................................................... 19

2.1 General information .......................................................................................................... 19

2.2 Copyright .......................................................................................................................... 22

2.3 Intended use ..................................................................................................................... 22

2.4 Configuring notes.............................................................................................................. 23

3 Ensuring functional safety .................................................................................................................. 25

3.1 Fundamental safety instructions for Safety Integrated ........................................................ 25

3.2 General information .......................................................................................................... 26

3.3 Safety characteristic values of the brake ............................................................................. 28

3.4 Unpacking ......................................................................................................................... 29

3.5 General information regarding the installation of a safety-related brake ............................. 30

3.6 Commissioning the safety-related brake............................................................................. 31

3.7 Safety functions in conjunction with SINAMICS converters.................................................. 34

3.8 Service and maintenance................................................................................................... 35

3.8.1 General maintenance information...................................................................................... 35

3.8.2 Wear of spring-operated brakes.......................................................................................... 36

3.8.3 Maintenance intervals for the brake ................................................................................... 37

3.8.4 Maintenance work............................................................................................................. 38

3.8.5 Check the air gap and function........................................................................................... 39

3.8.6 Adjust the air gap .............................................................................................................. 40

3.8.7 Checking the friction lining and replacing the rotor ............................................................ 42

4 Technical specifications....................................................................................................................... 45

4.1 General technical specifications ......................................................................................... 45

4.2 Type designation of the geared motor................................................................................ 45

4.3 Brake assignment and technical data.................................................................................. 46

4.4 Optional brake accessories................................................................................................. 49

5 Disposal ............................................................................................................................................... 51

Table of contents

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8Operating Instructions, 11/2021, A5E51390096A/RS-AA

Index.................................................................................................................................................... 53