Siemens SIMATIC ET 200AL User guide

System manual
IO-Link I/O modules
ET 200AL
10/2020Edition
SIMATIC
support.industry.siemens.com

SIMATIC
ET 200AL
IO
-Link I/O modules
System Manual
10/2020
A5E48755395
-AA
Preface
ET 200AL IO-Link I/O
modules Documentation
Guide
1
System overview
2
Application planning
3
Mounting
4
Connecting
5
Configuring
6
Commissioning
7
Maintenance
8
Technical specifications
9
Dimension drawings
A
Accessories/spare parts
B

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A5E48755395-AA
Ⓟ
10/2020 Subject to change
Copyright © Siemens AG 2020.
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editions.

IO-Link I/O modules
System Manual, 10/2020, A5E48755395-AA 3
Preface
Purpose of the documentation
This documentation provides you with important information on how to configure, install,
wire and commission the IO-Link I/O modules of the SIMATIC ET 200AL distributed I/O system.
Basic knowledge required
A basic knowledge of automation technology is required to understand the documentation.
Validity of the documentation
This documentation applies to the IO-Link I/O modules of the SIMATIC ET 200AL distributed
I/O system.
Conventions
Observe the notes labeled as follows:
Note
A note contains important information regarding:
•
The product described in the documentation
•
The handling of the product
•
The part of the documentation to which special attention should be paid in order to avoid
damage.
Recycling and disposal
For environmentally compatible recycling and disposal of your electronic waste, contact a
company certified for the disposal of electronic waste. Dispose of the equipment according to
the applicable regulations in your country.
Additional support
• Information about Technical Support is available in section Siemens Industry Online
Support (Page 4).
• Information about the online catalog and online order system is available in section
Industry Mall (Page 5).
• The range of technical documentation for the individual SIMATIC products and systems
can be found on the Internet (http://www.siemens.com/simatic-tech-doku-portal).

Preface
IO-Link I/O modules
4System Manual, 10/2020, A5E48755395-AA
Security information
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Customers are responsible for preventing unauthorized access to their plants, systems,
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visit (https://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customers' exposure to
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To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed visit (https://www.siemens.com/industrialsecurity).
Siemens Industry Online Support
You can find current information on the following topics quickly and easily here:
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All the information and extensive know-how on your product, technical specifications,
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This information is provided by the Siemens Industry Online Support in the Internet
(https://support.industry.siemens.com/cs/ww/en/).

Preface
IO-Link I/O modules
System Manual, 10/2020, A5E48755395-AA 5
Industry Mall
The Industry Mall is the catalog and order system of Siemens AG for automation and drive
solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power
(TIP).
You can find catalogs for all automation and drive products on the Internet
(https://mall.industry.siemens.com) and in the Information and Download Center.

IO-Link I/O modules
6System Manual, 10/2020, A5E48755395-AA
Table of contents
Preface................................................................................................................................................... 3
1 ET 200AL IO-Link I/O modules Documentation Guide ........................................................................... 8
2 System overview ................................................................................................................................. 11
2.1 System overview ............................................................................................................... 11
2.2 What are ET 200AL IO-Link I/O modules? ............................................................................ 12
2.3 Components...................................................................................................................... 14
3 Application planning ........................................................................................................................... 15
3.1 Hardware configuration..................................................................................................... 15
3.2 Configuration of IO-Link I/O modules ................................................................................. 15
4 Mounting ............................................................................................................................................. 18
4.1 Basics ................................................................................................................................ 18
4.2 Mounting modules ............................................................................................................ 19
5 Connecting .......................................................................................................................................... 24
5.1 Rules and regulations for operation.................................................................................... 24
5.2 Operation of the IO-Link I/O modules on a grounded/ungrounded infeed............................ 26
5.3 Electrical configuration of the IO-Link I/O modules ............................................................. 32
5.4 Connecting IO-Link I/O modules to functional ground......................................................... 33
5.4.1 Mounting IO-Link I/O modules on a conductive surface....................................................... 34
5.4.2 Mounting IO-Link I/O modules on a non-conductive surface ............................................... 35
5.5 Wiring ............................................................................................................................... 37
5.6 Marking of IO-Link I/O modules .......................................................................................... 41
5.6.1 Factory markings ............................................................................................................... 41
5.6.2 Optional markings ............................................................................................................. 42
5.6.3 Mounting identification labels............................................................................................ 43
6 Configuring.......................................................................................................................................... 44
6.1 Requirements .................................................................................................................... 44
6.2 IODD and Port Configuration Tool - S7-PCT ......................................................................... 44
7 Commissioning .................................................................................................................................... 47
7.1 Startup of the IO-Link I/O module....................................................................................... 47
8 Maintenance........................................................................................................................................ 48
8.1 Replacing modules............................................................................................................. 48
8.2 Firmware update ............................................................................................................... 50
8.3 Resetting a module............................................................................................................ 51

Table of contents
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System Manual, 10/2020, A5E48755395-AA 7
8.4 Maintaining/cleaning the modules ..................................................................................... 53
9 Technical specifications....................................................................................................................... 54
9.1 Standards and authorizations............................................................................................. 55
9.2 Electromagnetic compatibility............................................................................................ 58
9.3 Transport and storage conditions ....................................................................................... 59
9.4 Mechanical and climatic ambient conditions ...................................................................... 60
9.5 Details on insulation, protection class, degree of protection and rated voltage.................... 61
9.6 Safety-related symbols for IP65/IP67 modules .................................................................... 62
A Dimension drawings............................................................................................................................ 63
B Accessories/spare parts ....................................................................................................................... 64
B.1 Accessories/spare parts ...................................................................................................... 64
B.2 UL-approved cables............................................................................................................ 65
Glossary ............................................................................................................................................... 68
Index.................................................................................................................................................... 71

IO-Link I/O modules
8System Manual, 10/2020, A5E48755395-AA
ET 200AL IO-Link I/O modules Documentation
Guide
1
The documentation for the SIMATIC ET 200AL IO-Link I/O modules is arranged into three
areas.
This arrangement enables you to access the specific content you require.
Basic information
The system manual describes in detail the configuration, installation, wiring and
commissioning of the distributed I/O system SIMATIC ET 200AL IO-Link I/O modules.
Device information
Equipment manuals contain a compact description of the module-specific information, such
as properties, wiring diagrams, characteristics and technical specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
IO-Link system.
You can download the documentation free of charge from the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109742667).
ET 200AL Manual Collection
The Manual Collection contains the complete documentation on the SIMATIC ET 200AL
distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet
(https://support.automation.siemens.com/WW/view/en/95242965).

ET 200AL IO-Link I/O modules Documentation Guide
IO-Link I/O modules
System Manual, 10/2020, A5E48755395-AA 9
"mySupport"
With "mySupport", your personal workspace, you make the best out of your Industry Online
Support.
In "mySupport", you can save filters, favorites and tags, request CAx data and compile your
personal library in the Documentation area. In addition, your data is already filled out in
support requests and you can get an overview of your current requests at any time.
You must register once to use the full functionality of "mySupport".
You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en).
"mySupport" - Documentation
With "mySupport", your personal workspace, you make the best out of your Industry Online
Support.
In "mySupport", you can save filters, favorites and tags, request CAx data and compile your
personal library in the Documentation area. In addition, your data is already filled out in
support requests and you can get an overview of your current requests at any time.
You must register once to use the full functionality of "mySupport".
You can find "mySupport" on the Internet
(https://support.industry.siemens.com/My/ww/en/documentation).
"mySupport" - CAx data
In the CAx data area of "mySupport", you can access the latest product data for your CAx or
CAe system.
You configure your own download package with a few clicks.
You can select:
• Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
• Manuals, characteristics, operating manuals, certificates
• Product master data
You can find "mySupport" CAx data on the Internet
(https://support.industry.siemens.com/my/ww/en/CAxOnline).
Application examples
The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus on individual products.
You will find the application examples on the Internet
(https://support.industry.siemens.com/cs/ww/en/ps/ae).

ET 200AL IO-Link I/O modules Documentation Guide
IO-Link I/O modules
10 System Manual, 10/2020, A5E48755395-AA
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally Integrated
Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.
You can find the TIA Selection Tool on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109767888).
PRONETA
SIEMENS PRONETA (PROFINET network analysis) allows you to analyze the plant network
during commissioning. PRONETA has two core functions:
• The topology overview automatically scans the PROFINET and all connected components.
• The IO check is a fast test of the wiring and the module configuration of a plant.
You can find SIEMENS PRONETA on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/67460624).
SIMATIC S7-PCT
The Port Configuration Tool ("PCT") is PC-based software for the parameter assignment of
Siemens IO-Link master-modules and IO-Link devices from any manufacturer.
The IO-Link devices are integrated using the standardized device description "IODD" that is
available from the respective device manufacturer. S7-PCT supports the version 1.0 as well as
V1.1 of the IODD.
S7-PCT is called via the hardware configuration of the IO-Link masters from STEP 7; however,
it can also be started as "standalone" if the IO-Link master is not operated on a SIMATIC
controller or when STEP 7 is not used.
You can find additional information on IO-Link on the Internet
(https://new.siemens.com/global/en/products/automation/industrial-communication/io-
link.html).

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System Manual, 10/2020, A5E48755395-AA 11
System overview
2
2.1 System overview
Introduction
A continuous communication down to the lowest field level ensures enhanced use of the
functions and performance capability of sensors and actuators. Enhanced use of sensors and
actuators allows you to operate your machines and plants more productively.
No data other than the actual process value can be exchanged via the standard interfaces
(digital, analog) used at the sensor/actuator level. Sensors and actuators with integrated
intelligence are now used for increasingly complex functions and require a communication
interface tailored to these requirements.
Definition
IO-Link is an innovative, point-to-point communication interface for the sensor/actuator area
that is specified in IEC 61131-9.
IO-Link consists of the following system components:
• IO-Link master
• IO-Link device
• Unshielded 3-wire or 5-wire standard cable
• Engineering tool for configuring and assigning parameters of IO-Link

System overview
2.2 What are ET 200AL IO-Link I/O modules?
IO-Link I/O modules
12 System Manual, 10/2020, A5E48755395-AA
2.2 What are ET 200AL IO-Link I/O modules?
SIMATIC ET 200AL IO-Link I/O modules
SIMATIC ET 200AL IO-Link I/O modules belong to the SIMATIC ET 200AL distributed I/O
system.
You can operate the IO-Link I/O modules on any IO-Link master with IP20 or IP67 degree of
protection.
Customer benefits
Figure 2-1 Benefits of the ET 200AL IO-Link

System overview
2.2 What are ET 200AL IO-Link I/O modules?
IO-Link I/O modules
System Manual, 10/2020, A5E48755395-AA 13
Area of application
The SIMATIC ET 200AL distributed I/O system is especially well-suited for the following
application areas:
• Where space is limited
• Moving applications
• Assembly and handling technology
Thanks to its scalable construction, you have the option to precisely customize its
configuration to your on site needs.
The SIMATIC ET 200AL distributed I/O system is designed in IP65/IP67 degree of protection.
The I/O modules are suited for distributed use indoors on a machine or assembly line.
You can adapt the cable routing optimally to the machine requirements. The combination of
a line topology, such as PROFINET IO and ET connection, and the star topology of IO-Link
make this easy to implement.
Configuration
The IO-Link I/O modules of the SIMATIC ET 200AL distributed I/O system are operated on any
IO-Link master.
A cable with M12 plug-in connection is used for the communication and power supply.

System overview
2.3 Components
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14 System Manual, 10/2020, A5E48755395-AA
2.3 Components
Components of the IO-Link I/O modules
The following table shows and explains the function of the components of the IO-Link I/O
modules of the ET 200AL distributed I/O system.
Table 2- 1 Components of the IO-Link I/O modules
Component
Function
View
IO-Link I/O modules
• The I/O modules form the interface to
the process
• Recording and controlling the current
process status via the connected sensors
and actuators
Identification labels
• The identification labels come with the
module and can be machine printed
•
Can be ordered separately
M12-A connecting cable
• Connection of IO-Link I/O module to the
master
• Connection to sensors and actuators
Power connecting cable
M12-L • Connection of additional load voltage
Sealing cap M8 and M12
• Seal for unused connections
• IP degree of protection is maintained
through use
Y-cable
• Double connection of actuators or sen-
sors to one socket
• IP degree of protection class is main-
tained when two actuators or sensors
are connected to one socket

IO-Link I/O modules
System Manual, 10/2020, A5E48755395-AA 15
Application planning
3
3.1 Hardware configuration
Basic configuration with IO-Link I/O modules
Connect the IO-Link I/O module to an IO-Link port of the master with an M12-A coded plug.
The maximum cable length between an IO-Link device and an IO-Link master is 20 m.
Power is supplied to the IO-Link I/O modules via the IO-Link master.
You can connect one IO-Link I/O module per IO-Link port to an IO-Link master.
For I/O modules with high power demand, an M12-L power connector is available for an
additional supply voltage.
You can find information on the maximum infeed current in the technical specifications of
the modules in the respective equipment manuals or on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109742667).
3.2 Configuration of IO-Link I/O modules
Each ET 200AL IO-Link I/O module has an M12 A-coded plug for connection to an IO-Link
master.
When connecting the IO-Link I/O modules to an IP65/67 IO-Link master, pay attention to the
required port class (Type A or Type B). You can find the technical specifications in the
respective equipment manuals or on the Internet.
PROFINET IO
The figure shows an IO-Link configuration in combination with a PROFINET IO network. The
line topology of PROFINET IO is supplemented with a star topology of IO-Link.
Note
Configuration variants
The IO-Link I/O modules can also be operated on an IO-Link master in other networks.

Application planning
3.2 Configuration of IO-Link I/O modules
IO-Link I/O modules
16 System Manual, 10/2020, A5E48755395-AA
Connection examples
The following figure shows a connection example using an S7-1500 IO-Link master with IP20
degree of protection.
Figure 3-1 Configuration with IP20 IO-Link master

Application planning
3.2 Configuration of IO-Link I/O modules
IO-Link I/O modules
System Manual, 10/2020, A5E48755395-AA 17
The following figure shows a connection example on an ET 200ecoPN IO-Link master with
IP65/67 degree of protection.
Figure 3-2 Configuration with IP65/67 IO-Link master

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18 System Manual, 10/2020, A5E48755395-AA
Mounting
4
4.1 Basics
Introduction
The IO-Link I/O modules are designed for IP65/IP67 degree of protection. This means that you
can mount the modules directly in your plant.
Mounting position
You can mount the IO-Link I/O modules in any mounting position.
Minimum clearances
Maintain a minimum clearance of 2 cm from adjacent modules or other devices when
mounting. The minimum clearance makes it easier to install the connectors.
Mounting rules
When mounting the modules, you do not need to following any special rules.
Note
Mounting of the modules
Only mount the IO-Link I/O module when the supply voltages are disconnected.

Mounting
4.2 Mounting modules
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System Manual, 10/2020, A5E48755395-AA 19
4.2 Mounting modules
Introduction
The IO-Link I/O modules are designed for mounting on a level, stable surface.
Thanks to the axisymmetrical drill holes in the modules, you have the option to fasten the
modules on an aluminum profile using tee nuts.
The following images shows the aluminum profile on which you can mount the modules.
Figure 4-1 Aluminum profile
Required tool
For installation, you need a screwdriver or an Allen wrench.
Required screws
The following table shows and explains the screw types required to mount the modules.
Table 4- 1 Recommended screws
Screw type
Explanation
Socket head cap screw M4 according to DIN EN
ISO 1207 / DIN EN ISO 1580
The screw length must be at least 30 mm.
If you need washers, use DIN EN ISO 7089/DIN EN
ISO 7090 washers.
Hexagon socket head cap screw M4 according to
DIN EN ISO 4762