Siemens RUGGEDCOM RS416PF User manual

Edition 04/2021
Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS416PF
https://www.siemens.com

SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS416PF
Installation Manual
Preface
Introduction 1
Installing Device 2
Device Management 3
Communication Ports 4
Technical Specifications 5
Certification 6
04/2021
C79000-G8976-1355-04

Legal Information
Warning Notice System
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety
alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown
below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger
will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning
relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the
specific task in accordance with the relevant documentation, in particular its warning notices and safety
instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper Use of Siemens Products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant
technical documentation. If products and components from other manufacturers are used, these must be
recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning,
operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant
documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industry
Process Automation
Postfach 48 48
90026 NÜRNBERG
GERMANY
© 04/2021 Subject to Change Copyright © Siemens 2021
All rights reserved

Table of Contents
Preface ............................................................................................................................................ v
Related Documents ................................................................................................................. v
Accessing Documentation ....................................................................................................... v
Registered Trademarks ............................................................................................................ v
Warranty ................................................................................................................................. v
Training .................................................................................................................................. vi
Customer Support .................................................................................................................. vi
Contacting Siemens ............................................................................................................... vii
1 Introduction ........................................................................................................................... 1
1.1 Feature Highlights ................................................................................................. 1
1.2 Description ............................................................................................................ 2
1.3 Required Tools and Materials ................................................................................. 4
1.4 Decommissioning and Disposal ............................................................................. 4
1.5 Cabling Recommendations .................................................................................... 4
1.5.1 Supported Fiber Optic Cables ................................................................................ 5
1.6 Precision Time Protocol (PTP) Support ................................................................... 5
1.6.1 Supported Time Synchronization Sources .............................................................. 6
1.6.2 TTL Outputs .......................................................................................................... 6
1.6.3 IEEE 1588 Support ................................................................................................ 7
2 Installing Device .................................................................................................................... 9
2.1 General Procedure ............................................................................................... 10
2.2 Unpacking the Device ......................................................................................... 10
2.3 Mounting the Device ........................................................................................... 11
2.3.1 Mounting the Device to a Rack ............................................................................ 11
2.3.2 Mounting the Device on a DIN Rail ...................................................................... 12
2.3.3 Mounting the Device to a Panel .......................................................................... 13
2.4 Connecting the Failsafe Alarm Relay .................................................................... 14
2.5 Grounding the Device ......................................................................................... 15
2.6 Connecting Power ............................................................................................... 16
2.6.1 Connecting AC or DC Power ................................................................................ 16
2.6.2 Connecting External PoE Power ........................................................................... 18
2.6.3 Wiring Examples .................................................................................................. 19
3 Device Management ........................................................................................................... 23
3.1 Connecting to the Device .................................................................................... 23
3.2 Configuring the Device ........................................................................................ 24
4 Communication Ports .......................................................................................................... 25
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Table of Contents
4.1 Copper Ethernet Ports ......................................................................................... 25
4.2 PoE Ports ............................................................................................................. 26
4.3 Fiber Optic Ethernet Ports ................................................................................... 27
4.4 Serial Ports .......................................................................................................... 28
4.5 BNC Ports ............................................................................................................ 31
4.6 Connecting Multiple RS485 Devices ..................................................................... 32
5 Technical Specifications ...................................................................................................... 35
5.1 Power Supply Specifications ................................................................................ 35
5.2 PoE Power Supply Specifications .......................................................................... 35
5.3 Failsafe Relay Specifications ................................................................................ 35
5.4 Copper Ethernet Port Specifications ..................................................................... 36
5.5 Fiber Optic Ethernet Port Specifications ............................................................... 36
5.6 Serial Port Specifications ..................................................................................... 37
5.7 IRIG-B Port Specifications ..................................................................................... 37
5.8 Operating Environment ....................................................................................... 38
5.9 Mechanical Specifications .................................................................................... 38
5.10 Dimension Drawings ........................................................................................... 38
6 Certification ......................................................................................................................... 41
6.1 Approvals ............................................................................................................ 41
6.1.1 CSA ..................................................................................................................... 41
6.1.2 European Union (EU) .......................................................................................... 41
6.1.3 FCC ..................................................................................................................... 42
6.1.4 FDA/CDRH ........................................................................................................... 42
6.1.5 ISED .................................................................................................................... 43
6.1.6 ISO ...................................................................................................................... 43
6.1.7 RoHS ................................................................................................................... 43
6.1.8 Other Approvals .................................................................................................. 43
6.2 EMC and Environmental Type Tests ..................................................................... 44
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Preface
This guide describes the RUGGEDCOM RS416PF. It describes the major features of the
device, installation, commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible
for the installation, commissioning and maintenance of the device. It is also
recommended for use by network and system planners, system programmers, and
line technicians.
Related Documents
Other documents that may be of interest include:
Document Title Link
RUGGEDCOM ROS Configuration Manual https://support.industry.siemens.com/cs/ww/en/
view/109757141
Time Synchronization Capabilities of RUGGEDCOM
Devices
https://support.industry.siemens.com/cs/ww/en/
view/109780448
Accessing Documentation
The latest user documentation for RUGGEDCOM RS416PF is available online at
https://support.industry.siemens.com . To request or inquire about a user document,
contact Siemens Customer Support.
Registered Trademarks
RUGGEDCOM ™ and ROS™ are trademarks of Siemens AG.
Other designations in this manual might be trademarks whose use by third parties
for their own purposes would infringe the rights of the owner.
Warranty
Siemens warrants this product for a period of five (5) years from the date of
purchase, conditional upon the return to factory for maintenance during the
warranty term. This product contains no user-serviceable parts. Attempted service by
unauthorized personnel shall render all warranties null and void. The warranties set
forth in this article are exclusive and are in lieu of all other warranties, performance
guarantees and conditions whether written or oral, statutory, express or implied
(including all warranties and conditions of merchantability and fitness for a particular
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Preface
Training
purpose, and all warranties and conditions arising from course of dealing or usage
or trade). Correction of nonconformities in the manner and for the period of time
provided above shall constitute the Seller’s sole liability and the Customer’s exclusive
remedy for defective or nonconforming goods or services whether claims of the
Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit https://www.siemens.com or contact a Siemens customer
service representative.
Training
Siemens offers a wide range of educational services ranging from in-house training
of standard courses on networking, Ethernet switches and routers, to on-site
customized courses tailored to the customer's needs, experience and application.
Siemens' Educational Services team thrives on providing our customers with the
essential practical skills to make sure users have the right knowledge and expertise
to understand the various technologies associated with critical communications
network infrastructure technologies.
Siemens ' unique mix of IT/Telecommunications expertise combined with domain
knowledge in the utility, transportation and industrial markets, allows Siemens to
provide training specific to the customer's application.
For more information about training services and course availability, visit https://
www.siemens.com or contact a Siemens Sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers.
For technical support or general information, contact Siemens Customer Support
through any of the following methods:
Online
Visit http://www.siemens.com/automation/support-request to submit a
Support Request (SR) or check on the status of an existing SR.
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a
local hotline center, visit https://w3.siemens.com/aspa_app/?lang=en.
Mobile App
Install the Industry Online Support app by Siemens AG on any Android,
Apple iOS or Windows mobile device and be able to:
• Access Siemens' extensive library of support documentation,
including FAQs and manuals
• Submit SRs or check on the status of an existing SR
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Preface
Contacting Siemens
• Contact a local Siemens representative from Sales, Technical Support,
Training, etc.
• Ask questions or share knowledge with fellow Siemens customers
and the support community
Contacting Siemens
Address Siemens AG
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone Toll-free: 1 888 264 0006
Tel: [phone]
Fax: [phone]
E-Mail [email protected]
Web https://www.siemens.com
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Preface
Contacting Siemens
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Introduction 1
The RUGGEDCOM RS416PF is an industrially hardened serial device server with an
integrated, fully managed, 4-Port Power over Ethernet (PoE) switch, designed to
operate reliably in electrically harsh and climatically demanding utility substation and
industrial environments. Featuring a modular design that can support up to 16 serial
ports, the RUGGEDCOM RS416PF is able to interconnect multiple types of intelligent
electronic devices (IEDs) that have different methods of communications.
The Power over Ethernet (PoE) ports can be used to power PoE enabled devices such
as IP phones, video cameras, and wireless access points, where power is not available
or cost-prohibitive to provide locally.
The RUGGEDCOM RS416PF provides a high level of immunity to electromagnetic
interference and heavy electrical surges typical of environments found in electric
utility substations, factory floors or in curb side traffic control cabinets. The
RUGGEDCOM RS416PF also features a wide operating temperature range of -40 to 85
°C (-40 to 185 °F) allowing it to be installed in virtually any location.
The embedded Rugged Operating System (ROS®) within the RUGGEDCOM RS416PF
provides advanced layer 2 and layer 3 networking functions, multiple serial protocol
support, advanced cyber security features, and a full array of intelligent functionality
for high network availability and manageability. Coupled with the ruggedized
hardware design, the RUGGEDCOM RS416PF is ideal for creating mission-critical, real-
time, control applications in any harsh environment.
1.1 Feature Highlights
Serial Device Server
• Modular design allows for 4, 8, 12, or 16 serial ports
• Fully compliant EIA RS422/TIA RS485, RS422, RS232 serial ports (software
selectable) with DB9 or RJ45 connectors
• Transmit serial data over an IP network
• Support for Modbus TCP, DNP 3, TIN serial protocols
• Baud rates up to 230 kbps
• Raw socket mode allows conversion of any serial protocol
• Point-to-point and multi-point modes
• Converts Modbus RTU to Modbus
• Supports multiple Modbus masters
• Converts DNP3.0 to DNP over UDP/TCP
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Introduction
1.2Description
Power Over Ethernet (PoE)
• Two or four 10/100Base-TX 802.3af compliant ports
• Data and power over a single Ethernet cable
• Powered from the internal 48 VDC source
• No mid-span patch panel required
• Fully compatible with 802.3af powered devices
• Auto-sensing ports that provide power only to PoE end devices
• Power to port is turned off if cables are removed
• Optional 2 Port Fast Ethernet Module
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
• Fully independent 2 kV (RMS) isolated serial ports
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• 18 AWG galvanized steel enclosure
Universal Power Supply Options
• Fully integrated power supplies
• PoE power supply: 48VDC
• Unit power supply: 24 VDC (10-36 VDC), 48 VDC (36-59 VDC) or 88-300
VDC/85-264 VAC
• Screw or pluggable terminal blocks
• Terminal blocks for reliable maintenance free connections
• CSA/UL 62368-1 safety approved to 85 °C (185 °F)
1.2 Description
The RUGGEDCOM RS416PF features various ports, controls and indicator LEDs on
the display panel for connecting, configuring and troubleshooting the device. The
display panel can be located on the rear, front or top of the device, depending on the
mounting configuration.
2
5
83
1
4
7
6
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Introduction
1.2Description
1 Serial Ports
2 Fiber Optic Ethernet and/or BNC (Optional) Ports
3 Port Status Indicator LEDs
4 Display Mode Indicator LEDs
5 Mode Button
6 Alarm Indicator LED
7 Power Module Indicator LEDs
8 RS-232 Serial Console Port (RJ45)
Figure1.1 RUGGEDCOM RS416PF
Communication Ports Ports for communicating with other devices or accessing the
RUGGEDCOM RUGGEDCOM RS416PF operating system are
described in "Communication Ports (Page 25)".
Port Status Indicator LEDs Port status indicator LEDs indicate the operational status of each
port, dependent on the currently selected mode.
DescriptionMode Color/State
Ethernet Ports Serial Ports
Green (Solid) Link detected —
Green
(Blinking)
Link activity Traffic
detected
Status
Off No link
detected
No traffic
Green (Solid) Full duplex mode
Orange
(Blinking)
Half duplex mode
Duplex
Off No link detected
Green (Solid) 100 Mb/s >19200 to
<57600 bps
Green
(Blinking)
— 57600 bps or
higher
Orange (Solid) 10 Mb/s <19200 bps
Speed
Off No link detected
Display Mode Indicator LEDs The display mode indicator LEDs indicate the current display mode
for the port status indicator LEDs (i.e. Status, Duplex or Speed).
Mode button The Mode button sets the display mode for the port status indicator
LEDs (i.e. Status, Duplex or Speed). It can also be used to reset the
device if held for 5 seconds.
Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.
Power Module Indicator LEDs The power module indicator LEDs indicate the status of the power
modules.
Color Description
Green The power supply is supplying power
Red Power supply failure
Off No power supply is installed
RS-232 Console Port The serial console port is for interfacing directly with the device
and accessing initial management functions. For information
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Introduction
1.3Required Tools and Materials
about connecting to the device via the serial console port, refer to
"Connecting to the Device (Page 23)".
1.3 Required Tools and Materials
The following tools and materials are required to install the RUGGEDCOM RS416PF:
Tools/Materials Purpose
AC power cord (16 AWG) For connecting power to the device.
CAT-5 Ethernet cables For connecting the device to the network.
Flathead screwdriver For mounting the device to a DIN rail.
Phillips screwdriver For mounting the device to a panel.
4 x #6-32 screws For mounting the device to a panel.
1.4 Decommissioning and Disposal
Proper decommissioning and disposal of this device is important to prevent malicious
users from obtaining proprietary information and to protect the environment.
Decommissioning
This device may include sensitive, proprietary data. Before taking the device out of
service, either permanently or for maintenance by a third-party, make sure it has
been fully decommissioned.
For more information, refer to the associated Configuration Manual.
Recycling and Disposal
For environmentally friendly recycling and disposal of this device and related
accessories, contact a facility certified to dispose of waste electrical and electronic
equipment. Recycling and disposal must be done in accordance with local
regulations.
1.5 Cabling Recommendations
All copper Ethernet ports on RUGGEDCOM products include transient suppression
circuitry to protect against damage from electrical transients and conform with
IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient
electrical event, communications errors or interruptions may occur, but recovery is
automatic.
Siemens also does not recommend using copper Ethernet ports to interface with
devices in the field across distances that could produce high levels of ground
potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
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Introduction
1.5.1Supported Fiber Optic Cables
1.5.1 Supported Fiber Optic Cables
The following fiber optic cable types are supported under the stated conditions.
Distance (m)Cable Type Wavelength (nm) Modal Bandwidth
(MHz·km) 100Base-FX 1000Base-SX 10GBase-SR
850 200 — 275 33OM1 (62.5/125)
1300 500 2000 — —
850 500 — 550 82OM2 (50/125)
1300 500 2000 — —
850 1500 — 550 300OM3 (50/125)a
1300 500 2000 — —
850 3500 — 550 400OM4 (50/125)a
1300 500 2000 — —
aLaser optimized.
1.6 Precision Time Protocol (PTP) Support
The Precision Time Protocol (PTP) module adds the ability to provide time
synchronization via Ethernet using the Precision Time Protocol (PTP) and Network
Time Protocol (NTP), and to synchronize with an external IRIG-B source.
The PTP module features BNC ports for TTL IN and TTL OUT. It also includes an LED to
indicate when synchronization has been achieved.
Note
The PTP module can only be installed in slot 5. For more information, refer to
"Communication Ports (Page 25)".
TTL IN
TTL OUT
1 2
1 TTL OUT Port
2 TTL IN Port
Figure1.2 PTP Module
For more information about the BNC ports, refer to "BNC Ports (Page 31)".
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Introduction
1.6.1Supported Time Synchronization Sources
1.6.1 Supported Time Synchronization Sources
The following time synchronization sources are supported by the RUGGEDCOM
RS416PF, with or without the PTP card:
Synchronization Source Without PTP Card With PTP Card
NTP ü ü
IEEE 1588 v2 ü ü
IRIG-B PWM û ü
NTP
NTP (Network Time Protocol) is the standard for synchronizing the clocks of
computer systems throughout the Internet and is suitable for systems that require
accuracies in the order of 1 ms.
IRIG-B PWM
IRIG-B time synchronization is an even older, established, inter-device time
synchronization mechanism providing accuracy in sub-milliseconds.
IEEE 1588
IEEE 1588 is designed to provide networked, packet-based time synchronization
between different networking nodes (PTP devices). The RUGGEDCOM RS416PF
supports PTP v2, which is defined in the IEEE 1588-2008 standard. IEEE 1588
is designed to fill a niche not well served by either of the two older, dominant
protocols, NTP and IRIG-B. IEEE 1588 is also designed for applications that cannot
bear the cost of a GPS receiver at each node or for which GPS signals are inaccessible.
The RUGGEDCOM RS416PF only supports ordinary clock mode. An ordinary clock can
be configured as either a Grandmaster Clock (GM) or a Slave Clock (SC) within the
master-slave hierarchy.
Every Ethernet port on the RUGGEDCOM RS416PF supports IEEE 1588. For more
information, refer to "IEEE 1588 Support (Page 7)".
1.6.2 TTL Outputs
The PTP card provides a TTL (Transistor-Transistor Logic) output.
The TTL OUT port supports the IRIG-B PWM and PPS signal formats. Enabling/
disabling the output port and selecting the signal format is controlled through the
RUGGEDCOM RS416PF operating system.
The number of devices that can be connected to the TTL Out port is dependent on
the cabling type and length, as well as the input impedances of the devices. The
following simplified circuit schematic shows the interface between an IRIG-B source
and connected devices.
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Introduction
1.6.3IEEE 1588 Support
VS
RSRC
RL/N
321
1 Source
2 Cabling
3 Device
Figure1.3 IRIG-B Simplified Circuit Schematic
The maximum number of devices (N) that can be connected to the source is
determined by checking if the source current (IS) required to drive the connected
devices is less than the maximum drive current the source can provide, and verifying
that the load voltage (VL) the connected devices see is greater than the minimum
required voltage.
1.6.3 IEEE 1588 Support
RUGGEDCOM RS416PF supports various IEEE 1588 time synchronization capabilities
and provides synchronization in 2-step mode. This mode supports the following clock
types:
• End-to-End Slave Clock
• End-to-End Master Clock
• Peer-to-Peer Slave Clock
• Peer-to-Peer Master Clock
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Introduction
1.6.3IEEE 1588 Support
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Installing Device 2
The following sections describe how to install the device, including mounting the
device, installing/removing modules, connecting power, and connecting the device
to the network.
DANGER
Electrocution hazard – risk of serious personal injury and/or damage to
equipment
Before performing any maintenance tasks, make sure all power to the device has
been disconnected and wait approximately two minutes for any remaining energy
to dissipate.
WARNING
Radiation hazard – risk of serious personal injury
This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
CAUTION
Burn hazard – risk of personal injury
The surface of the device may be hot during operation, or as a result of the ambient
air temperature.
Wear appropriate personal protective equipment and use caution when working
with or around the device.
NOTICE
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changes or modifications not expressly approved by Siemens AG could invalidate
specifications, test results, and agency approvals, and void the user's authority to
operate the equipment.
NOTICE
This product should be installed in a restricted access location where access can only
be gained by authorized personnel who have been informed of the restrictions and
any precautions that must be taken. Access must only be possible through the use
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Installing Device
2.1General Procedure
of a tool, lock and key, or other means of security, and controlled by the authority
responsible for the location.
2.1 General Procedure
The general procedure for installing the device is as follows:
1. Review the relevant certification information for any regulatory
requirements.
For more information, refer to "Approvals (Page 41)".
2. Unpack and inspect the device.
For more information, refer to "Unpacking the Device (Page 10)".
3. Mount the device.
For more information, refer to "Mounting the Device (Page 11)".
4. Connect the failsafe alarm relay.
For more information, refer to "Connecting the Failsafe Alarm Relay (Page
14)".
5. Connect power to the device and ground the device to safety Earth.
For more information, refer to "Connecting Power (Page 16)".
6. Connect the device to the network.
For more information, refer to "Communication Ports (Page 25)".
7. Configure the device.
For more information, refer to "Configuring the Device (Page 24)".
2.2 Unpacking the Device
When unpacking the device, do the following:
1. Inspect the package for damage before opening it.
2. Visually inspect each item in the package for any physical damage.
3. Verify all items are included.
Note
If any item is missing or damaged, contact Siemens for assistance.
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Installing Device
2.3Mounting the Device
2.3 Mounting the Device
The RUGGEDCOM RS416PF is designed for maximum mounting and display
flexibility. It can be equipped with connectors that allow it to be installed in a 48 cm
(19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
IMPORTANT
Heat generated by the device is channeled outwards from the enclosure. As such, it
is recommended that 2.5 cm (1 in) of space be maintained on all open sides of the
device to allow for some convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a
reduction of ambient temperature and improve the long-term reliability of all
equipment mounted in the rack space.
Note
For detailed dimensions of the device with either rack, DIN rail or panel hardware
installed, refer to "Dimension Drawings (Page 38)".
2.3.1 Mounting the Device to a Rack
For rack mount installations, the RUGGEDCOM RS416PF can be equipped with rack
mount adapters pre-installed at the front or rear of the chassis. Additional adapters
are provided to further secure the device in high-vibration or seismically active
locations.
To secure the device to a standard 48 cm (19 in) rack, do the following:
Note
The device can be ordered with the communication ports located at the front or rear
of the device. Placing the ports at the rear allows all data and power cabling to be
installed and connected at the rear of the rack.
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