Siemens SIMATIC FS600 User manual

SIMATIC FS600 Laser Scanner
Laser Scanner for Personal Protection and Measurement Tasks
Instruction Manual

600672

3
Warning
The SIMATIC FS600 Laser Scanners are designed to protect operators
working at or in the vicinity of dangerous machinery. They can only fulfill their
protective requirements if they are installed to a suitable machine. It is
therefore vital that you fully understand the information provided in this
instruction manual and in all documents mentioned herein before any installa-
tion attempt. For any question please refer to your local SIEMENS dealer.
Important
This instruction manual must accompany the product throughout its working
life. Those persons responsible for the product must ensure that all persons
involved in the installation, commissioning, operation, maintenance and servic-
ing on the product have access to all the information supplied by the
manufacturers of the machine and its safety system.

4
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal
safety, as well as to prevent damage to property. The notices referring to your personal
safety are highlighted in the manual by a safety alert symbol, notices referring only to
property damage have no safety alert symbol. These notices shown below are graded
according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the
highest degree of danger will be used. A notice warning of injury to persons with a
safety alert symbol may also include a warning relating to property damage.
DANGER
indicates that death or severe personal injury will result if proper precautions are not
taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not
taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper
precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper
precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding
information is not taken into account.

5
Qualified Personnel
The device/system may only be set up and used in conjunction with this
documentation. Commissioning and operation of a device/system may only be
performed by qualified personnel. Within the context of the safety notes in this
documentation qualified persons are defined as persons who are authorized to
commission, ground and label devices, systems and circuits in accordance with
established safety practices and standards.
Prescribed Usage
Note the following:
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining
trademarks in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the
hardware and software described. Since variance cannot be precluded entirely, we
cannot guarantee full consistency. However, the information in this publication is
reviewed regularly and any necessary corrections are included in subsequent editions.
WARNING
This device may only be used for the applications described in the catalog or the tech-
nical description and only in connection with devices or components from other ma-
nufacturers which have been approved or recommended by Siemens. Correct, reliable
operation of the product requires proper transport, storage, positioning and assembly
as well as careful operation and maintenance.

6
About this Instruction Manual
This instruction manual contains information on the proper use and effective applica-
tion of the SIMATIC FS600 Laser Scanner.
Notes regarding safety and warnings are marked by this symbol .
Notes regarding important pieces of information are marked by the symbol .
References to the safety of laser devices are identified with the symbol .
This instruction manual must be stored carefully. It must be available for the entire
operating time.
SIEMENS AG is not liable for damages caused by improper use. Knowledge of
this instruction manual is an element of proper use.
Important note
Safe device operation can only be guaranteed when certified components are used!
The products described herein were developed to take over safety-related functions as
part of a turn key system or machine. A complete safety-related system is usually
equipped with sensors, evaluation units, status controls and incorporates concepts for
safe switch-off procedures. It is the responsibility of the manufacturer of a system or a
machine to ensure its correct overall operation. SIEMENS AG, its local offices and
associated companies (hereafter referred to as “SIEMENS”) cannot guarantee for all
features of a turn key system or a machine that was not designed by SIEMENS.
Neither does SIEMENS assume liability for recommendations given in or implied in the
following instruction manual. The following instruction manual shall not be construed as
a new guarantee, warranty or liability claim beyond the general terms and conditions of
SIEMENS.
Copyright ©SIEMENS AG 2007 All rights reserved
Reprints and reproduction of this instruction manual as well as communication and
utilization of its content is not permitted without express permission. Noncompliance
will entail compensation for damages. All rights reserved, in particular for the grant of
patents or design registrations.
Technical Support:
Telephone:[phone]
Internet:www.siemens.com/automation/service&support
Subject to change without prior notice.
WARNING
All the information contained herein, in particular the safety notes, need to be carefully
observed.
Warning
Dangerous electric voltage! Electric voltage can cause elec-
tric shock and burns. Before commencement of work you
therefore need to turn the system/device power off.
L

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CONTENTS
1 Approvals and Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Approval and Declaration of EC Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Specialized Technical Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Guidelines and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Brief Description and Functional Principle of the SIMATIC FS600 Laser
Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Special Features of the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Safety notes and usage in accordance with intended purpose . . . . . . . . . . . . . . . . . . . . . . 17
3.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Usage requirements and usage in accordance with intended purpose . . . . . . . . . . . . . . 17
3.3 Restrictions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4 Information Related to Detection Zone Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 General information related to determining detection zone contours . . . . . . . . . . . . . . . 20
3.6 Additional Safety Notes for Stationary Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 Additional Safety Notes for Mobile Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Applications for the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Stationary Safeguarding of the Danger Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Access guarding by passage monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Safeguarding of danger points based on hand and arm detection . . . . . . . . . . . . . . . . . 25
4.4 Mobile Safeguarding of Automatic Guided Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5 Protecting Transporter Trolleys against Collisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.6 Guarding the sides on AGVs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.7 Other possible applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Information for Planning and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Attachment and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2 Installing adjacent laser scanners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2.2 Adjusting adjacent laser scanners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 Information on Setting the Dimensions of Detection Zones . . . . . . . . . . . . . . . . . . . . . . 32
5.3.1 Methods of Configuring Detection Zones using the PC . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.2 Range of the Detection Zone, Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.3 Range of the Warning Zone, Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.4 Range of the measurement field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.5 Required Detection Zone Additions Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.4 Safeguarding Stationary Danger Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4.1 The Purpose of Safeguarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4.2 Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4.3 Mounting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4.4 Recommendations for Mounting to Prevent Unmonitored Zones . . . . . . . . . . . . . . . . . . 36
5.4.5 Additions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4.6 System Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.4.7 Restart Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.4.8 Calculating the Detection Zone Dimensions for Safeguarding an Area . . . . . . . . . . . . . 42
5.5 Access protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.5.1 Object of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.5.2 Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.5.3 Safety-relevant settings, and calculation of the safety distance . . . . . . . . . . . . . . . . . . . 47
5.5.4 Definition of the reference boundary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

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5.6 Protecting danger points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.6.1 Object of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.6.2 Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.6.3 Safety-related settings, and calculation of the safety distance . . . . . . . . . . . . . . . . . . . . 49
5.6.4 Defining the reference boundary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.7 Safeguarding Mobile Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.7.1 The Purpose of Safeguarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.7.2 Installing adjacent laser scanners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.7.3 Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.7.4 Mounting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.7.5 Recommendations for Mounting to Prevent Unmonitored Zones . . . . . . . . . . . . . . . . . . 53
5.7.6 Additions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.7.7 System Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.7.8 Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.7.9 Calculating the Dimensions of the Detection Zone of an AGV Application . . . . . . . . . . . 57
5.7.10 Side guarding configuration on AGVs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6 Details on switching over detection and warning zones . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.1 Sequence of zone pair switchovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.2 Practical AGV Application (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7 Functions of the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.1 Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.2 Channels for Zone Pair Changeovers, FP 1 to FP 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.3 Alarm 1 (X1-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.4 Alarm 2 (X1-15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.5 OSSD 1 (X1-12) and OSSD 2 (X1-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.6 Data Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8 Integrating the SIMATIC FS600 Laser Scanner into Machine Controls . . . . . . . . . . . . . . . . 68
8.1 Integrating the SIMATIC FS600 Laser Scanner with External Wiring with Relays
and Quadruple Zone Pair Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.2 Connecting the SIMATIC FS600 Laser Scanner to a Safety Sequence Circuit
with Manual Restart, Relay Monitoring, without Zone Pair Changeover . . . . . . . . . . . . . 71
8.3 Connecting the SIMATIC FS600 Laser Scanner to a PLC with Corresponding
Safety Level (Cat. 3 or higher, EN 954) and Zone Pair Changeover . . . . . . . . . . . . . . . 72
9 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.1 Electrical Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.2 Connecting the PC and Control Cables to the Scanner . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.3 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.4 Points to Consider When Preparing and Laying the Cables . . . . . . . . . . . . . . . . . . . . . . 74
9.5 Interface Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.1 Hardware and Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.2 Installing “SIMATIC FS600 Parameterization Software LS4soft” and Starting Up
the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3 SIMATIC FS600 Laser Scanner status indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.4 Status information of the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . . . . . 81
10.5 Restart and device swap-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

9
11 Maintenance and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
11.1 Test before First Startup by Person Qualified and Authorized to Perform the
Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
11.2 Extended Shutdown of the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . . . . 83
11.3 Regular Tests by a Person Qualified and Authorized to Perform the Task . . . . . . . . . . . 84
11.4 Daily Test by with Test Piece Performed by Responsible Operating Personnel . . . . . . . 84
11.4.1 Checklist for Daily Test of Stationary Applications by Responsible Operating
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
11.4.2 Checklist for Daily Test of Mobile Applications by Responsible Operating
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.5 Checklist for Testing Stationary Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.6 Checklist for Testing Mobile Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11.7 Replacing the Optical Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.7.1 General information: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
11.7.2 Initial Measurement of the New Optical Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.7.3 Procedure when Using the SIMATIC FS600 Parameterization Software LS4soft
User Software Version 1.09 or later . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.8 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
11.8.1 Cleaning the Optical Window when Dirty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
11.8.2 Cleaning the Optical Window; Cleaning Diffusing Light Panes . . . . . . . . . . . . . . . . . . . . 96
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
13 Delivery Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
13.1 Coding of the Control Cable X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
14 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
14.1 Test Pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
14.2 Detection zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
14.3 Detection Zone Additions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
14.4 Warning zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
14.5 Contour Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
14.6 Electrical Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
14.7 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
14.8 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
14.9 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
14.10 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
14.11 Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
14.12 Environment and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
14.13 Dimensional drawings of the SIMATIC FS600 Laser Scanner . . . . . . . . . . . . . . . . . . . 104
14.14 Dimensional drawings of the mounting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
15 Diagnostic Codes and Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

10
1 Approvals and Certificates
1.1 Approval and Declaration of EC Conformity
EC prototype testing in accordance with
DIN EN 61496 - 1 and
IEC 61496 - 3
TÜV
PRODUCT SERVICE GMBH
IQSE
Ridlerstr. 65
80339 Munich