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Signaltec TPS II User manual

MA TPS II CT, Ver. 1.0 1 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
TPS II
Single Channel Current Transducer System
Installation Manual
MA TPS II CT, Ver. 1.0 2 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
Contents
1. Introduction
2. Receiving of goods
3. Hardware Installation
3.1. Connection of the TPS current output terminals to the current input terminals of a current- or power-meter
3.2. Connection of the optional plug-on voltage output module to the voltage input terminals of a multimeter
4. Operating instructions
5. Scaling
5.1. Current output ratio
5.2. Sensor output ratio when using the passive plug-on resistors
5.3. Sensor output ratio when using the active plug-on voltage amplifiers
6. Status readout interface
6.1. Pin-out of the 25-pole D-SUB
7. Specifications
7.1. TPS rack
7.2. Transducers
7.3. Connection cables
7.3.1. Standard connection cables
7.3.2. Total measuring resistance at full scale
7.4. Burden modules
7.4.1. Passive plug-on burden resistors
7.4.2. Active plug-on voltage amplifiers
8. Switching off and deinstallation
9. Accessories
MA TPS II CT, Ver. 1.0 3 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
1. Introduction
The TPS is a power supply unit for the high precision CT current transducers, mainly used for the range extension of current-
and power-meters. The current output terminals deliver the transducer output current on the back panel. Passive plug-on
burden resistors and active plug-on voltage amplifiers are available as an option. The status-readout-interface delivers the
transducer status (ok or overload/error) by means of internal galvanic isolated relay contacts.
Warning
Please be aware that an unpowered transducer or a transducer used with open output can be destroyed. The same can happen
if a transducer is heavily overloaded. Power and transducer status are visible on the front panel. The information of the status-
readout-interface on the back panel can be used to switch off the primary current via a relay or a PLC in case the transducer is
overloaded, the TPS is switched off or the output loop is interrupted. All these events will change the transducer status to error
on the front panel led and the status-readout-interface. There is more information about the status-readout-interface available
in chapter 6.
2. Receiving of goods
The TPS system usually is delivered together with a high precision CT transducer and a connection cable. The CT transducers
are available from 100 A up to 2000 A. Connection cables are available in different lengths. Passive plug-on shunts and active
plug-on voltage amplifiers can be ordered as an option. A status-readout cable and different current and voltage output cables
are available as options either.
Please compare your order papers with our packing list and the received goods.
MA TPS II CT, Ver. 1.0 4 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
3. Hardware Installation
The TPS is delivered as a desktop unit. 19” rack mounting brackets are available as an option. The brackets can be installed
easily with four screws on the left and right panel side.
3.1. Connection of the TPS current output terminals to the current input terminals of a current- or power-meter
The current transducer will be connected to the
TPS rack with the delivered D-SUB current
transducer connection cable.
The transducer output current can be connected
directly to the current input terminals of a
current or a power meter with 4 mm safety
leads.
3.2. Connection of the optional plug-on voltage output module to the voltage input terminals of a multimeter
The current transducer will be connected to the
TPS rack with the delivered D-SUB current
transducer connection cable.
Before you connect the current output to the
voltage input terminals of a multimeter or the
sensor input terminal of a power meter you have
to transfer the output current into a voltage
signal. For this purpose, passive plug-on burden
resistors and active plug-on output voltage
amplifiers are available.
MA TPS II CT, Ver. 1.0 5 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
4. Operating instructions
Before you switch on the primary current through the current transducer, be sure that the transducer is powered by the TPS
rack and the output current loop is closed. An unpowered transducer can be damaged as well as a sensor with open current
output loop. The power and transducer status (ok or error/overload) are visible on the front panel and available on the status-
readout interface (see chapter 6).
Power-LED off: TPS system switched off
Power-LED green: TPS switched on
Status-LED off: TPS system switched off
Status-LED green: Transducer connected, normal operation
Status-LED red: Transducer overloaded or interruption in the output loop, switch primary current off!
MA TPS II CT, Ver. 1.0 6 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
5. Scaling
Six transducer types are available for the TPS system. 100 A, 200 A, 400 A, 500 A, 1000 A and 2000 A. To adapt the sensor to
the power meter you need to program either the transducer ratio or the scaling factor in the instrument software.
5.1. Current output ratio
Transducer
Range
DC
RMS (CF 2)
Sensor-Ratio
Scaling Factor
CT 100
100 A
100 A / 200 mA
500
CT 200
200 A
200 A / 200 mA
1000
CT 400
400 A
400 A / 266.667 mA
1500
CT 500
500 A
500 A / 750 mA
750
CT 1000
1000 A
1000 A / 666.667 mA
1500
CT 2000
2000 A
2000 A / 1000 mA
2000
5.2. Sensor output ratio when using the passive plug-on resistors
Transducer
Range
DC
RMS (CF 2)
Standard
Burden
Resistor
Ratio
Scaling Factor
CT 100
100 A
MCTS/BR10/0.01
100 A / 2000 mV
20 mV / A
CT 200
200 A
MCTS/BR10/0.01
200 A / 2000 mV
10 mV / A
CT 400
400 A
MCTS/BR3.75/0.01
400 A / 1000 mV
2.5 mV / A
CT 500
500 A
MCTS/BR1.5/0.02
500 A / 1000 mV
2 mV / A
CT 1000
1000 A
MCTS/BR1.5/0.02
1000 A / 1000 mV
1 mV / A
CT 2000
2000 A
MCTS/BR1/0.02
2000 A / 1000 mV
0.5 mV / A
5.3. Sensor output ratio when using the active plug-on voltage amplifiers
Transducer
Range
DC
RMS (CF 2)
Standard
Voltage
Module
Ratio
Scaling Factor
CT 100
100 A
MCTS/VM0.2/0.02
100 A / 7000 mV
70 mV / A
CT 200
200 A
MCTS/VM0.2/0.02
200 A / 7000 mV
35 mV / A
CT 400
400 A
MCTS/VM0.26/0.02
400 A / 7000 mV
17.5 mV / A
CT 500
500 A
MCTS/VM0.26/0.02
500 A / 7000 mV
14 mV / A
CT 1000
1000 A
MCTS/VM0.66/0.02
1000 A / 7000 mV
7 mV / A
CT 2000
2000 A
MCTS/VM1/0.02
2000 A / 7000 mV
3.5 mV / A
MA TPS II CT, Ver. 1.0 7 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
6. Status-Readout-Interface
Status-Readout-Interface
The channel and transducer status are visible on the TPS front panel
and can be read out via the Status-Readout-Interface.
The interface gives out the transducer status by means of potential
free relay contacts.
Switching voltage: 200 V
Switching current: 2 A
Transducer status ok:
TPS on and transducer in normal range
Transducer status error:
TPS off, transducer in over range or current output loop open
6.1. Pin-out of the 25-pole D-SUB
Status
Pin-Connection
Wire Color*
ok
14 - 2
green - brown
power off, error, overload
14 - 1
green - white
* A Status-Readout-Interface cable TPS/ROC is available as an option
MA TPS II CT, Ver. 1.0 8 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
7. Specifications
7.1. TPS Rack
Front panel
Rear panel
Dimensions
Cabinet Width:
Cabinet Height:
Cabinet Depth:
Mass:
181 mm
87,2 mm (2 HU)
250 mm
2.7 kg
General Data
Operation Temperature:
Operation Humidity:
Warranty period:
-10 … 60 ⁰C
20 … 90 % RH, noncondensing
36 Months
Electrical Data
Supply voltage:
Output voltages:
Max. Power Consumption:
100-240 VAC, 50/60 Hz, fused with 6 A slow blow
+ 15 VDC, 3.4 Amax / -15 VDC, 2.0 Amax
The maximum power consumption depends on the current consumption of each
transducer. The maximum power consumption of a TPS with transducer IN 2000-S at
2000 Arms primary current is around 30 W.
MA TPS II CT, Ver. 1.0 9 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
7.2. Transducers
Type
CT 100
CT 200
CT 400
CT 500
CT 1000
CT 2000
Current Range
DC / ACrms (Crestfactor 2)
100 A
200 A
400 A
500 A
1000 A
2000 A
100 ms Overload
20 kApk
20 kApk
20 kApk
3 kApk
5 kApk
10 kApk
Ratio
500 : 1
1000 : 1
1500 : 1
750 : 1
1500 :1
2000 : 1
Output Range
0 … 200 mArms
0 … 200 mArms
0 … 266.667 mArms
0 … 666.667 mArms
0 … 666.667 mArm
0 … 1 Arms
Max. Measuring Resistance 1
25 Ω
20 Ω
10 Ω
5 Ω
4 Ω
3.5 Ω
Bandwidth (-3 dB)
DC … 2 MHz
DC … 1.1 MHz
DC … 800 kHz
DC … 520 kHz
DC … 440 kHz
DC … 140 kHz
Step Response (0 … 90 %)
0.2 µs
0.2 µs
1 µs
1 µs
1 µs
1 µs
Error (of MR) 2
0.002 %
0.001 %
0.0008 %
0.00115 %
0.0012 %
0.0012 %
Temp.-Coefficient (of MR)
0.2 ppm/K
0.2 ppm/K
0.1 ppm/K
1 ppm/K
0.3 ppm/K
0.1 ppm/K
Frequency Influence 3(of MV)
0.01 %/kHz
0.01 %/kHz
0.015 %/kHz
0.01 %/kHz
0.05 %/kHz
0.075 %/kHz
Angular Accuracy
0.015 ⁰/kHz
0.015 ⁰/kHz
0.015 ⁰/kHz
0.015 ⁰/kHz
0.05 ⁰/kHz
0.075 ⁰/kHz
Temperature Range
-40 … 85 ⁰C
-40 … 85 ⁰C
-40 … 85 ⁰C
-40 … 85 ⁰C
-40 … 85 ⁰C
-40 … 85 ⁰C
Test Voltage 50 Hz
4.95 kV
4.95 kV
4.95 kV
4.2 kV
4.2 kV
6 kV
Inner Diameter
28 mm
28 mm
28 mm
38 mm
38 mm
70 mm
Mass
0.275 kg
0.295 kg
0.305 kg
1.3 kg
1.3 kg
4.2 kg
1At full scale and 25 °C. For other current values and temperatures see graphs below. Max measuring resistance = cable loop resistance + burden resistance (see page 11).
2 Transducer uncertainty of transducer range at 25 °C.
3Error of measured value. Verified with 100 Arms, DC … 100 kHz (CT 2000, DC … 20 kHz)
Maximum measuring resistance (cable- + burden-resistance) depending on primary rms current and temperature
CT 100
CT 200
CT 400
CT 500
CT 1000
CT 2000
MA TPS II CT, Ver. 1.0 10 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
Dimensions
Transducers CT 100, CT 200, CT 400
Transducers CT 500, CT 1000
Transducer CT 2000
MA TPS II CT, Ver. 1.0 11 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
7.3. Connection cables
Connection cables from the TPS rack to the
transducers are available in various cablelengths. Be
aware that the cable resistance is part of the
maximum measuring resistance mentioned in the
transducer data sheets. The cables are available
with two different wire cross sections, 0.34 mm² and
0.75 mm².
7.3.1 Standard Connection Cables
Order Number
Cable Length
Wire Cross Section
Single Wire Resistance
Loop Resistance (4 x RWIRE)
Mass
MCTS/TPS/1
1 m
0.34 mm²
0.05 Ω
0.21 Ω
0.15 kg
MCTS/TPS/1.5
1.5 m
0.34 mm²
0.08 Ω
0.31 Ω
0.21 kg
MCTS/TPS/2.5
2.5 m
0.34 mm²
0.13 Ω
0.52 Ω
0.28 kg
MCTS/TPS/3
3 m
0.34 mm²
0.16 Ω
0.63 Ω
0.32 kg
MCTS/TPS/5
5 m
0.34 mm²
0.26 Ω
1.05 Ω
0.47 kg
MCTS/TPS/10
10 m
0.34 mm²
0.52 Ω
2.09 Ω
0.84 kg
MCTS/TPS/15
15 m
0.34 mm²
0.79 Ω
3.14 Ω
1.21 kg
MCTS/TPS/20
20 m
0.34 mm²
1.05 Ω
4.19 Ω
1.58 kg
MCTS/TPS/2.5/0.75
2.5 m
0.75 mm²
0.06 Ω
0.24 Ω
0.37 kg
MCTS/TPS/5/0.75
5 m
0.75 mm²
0.12 Ω
0.47 Ω
0.65 kg
MCTS/TPS/10/0.75
10 m
0.75 mm²
0.24 Ω
0.95 Ω
1.15 kg
MCTS/TPS/15/0.75
15 m
0.75 mm²
0.36 Ω
1.42 Ω
1.70 kg
MCTS/TPS/20/0.75
20 m
0.75 mm²
0.47 Ω
1.90 Ω
2.30 kg
MCTS/TPS/25/0.75
20 m
0.75 mm²
0.59 Ω
2.37 Ω
2.80 kg
MCTS/TPS/30/0.75
30 m
0.75 mm²
0.71 Ω
2.85 Ω
3.30 kg
7.3.2 Total Measuring Resistance at Full Scale
Transducer
Max. Measuring Resistance
CT 100
25 Ω
CT 200
20 Ω
CT 400
10 Ω
CT 500
5 Ω
CT 1000
4 Ω
CT 2000
3.5 Ω
Other resistance values depending on primary current and temperature in graphs on page 9
Maximum Burden Resistor depending on Transducer and Connection Cable
The remaining burden resistance can be calculated by the subtraction of the connection cable loop resistance from the transducer total measuring resistance.
Example CT 1000 with 15 meters cable 0.34 mm² and 0.75 mm²:
CT 1000 total measuring resistance: 4 Ω at 1000 Arms
MCTS/TPS/15 loop resistance: 3.14 Ω →Maximum allowed burden resistor = 4 Ω - 3.14 Ω = 0.86 Ω
MCTS/TPS/15/0.75 loop resistance: 1.42 Ω →Maximum allowed burden resistor = 4 Ω - 1.42 Ω = 2.58 Ω
MA TPS II CT, Ver. 1.0 12 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
7.4. Burden modules
The TPS system delivers the transducer output current at the 4 mm output
terminals on the back panel of the rack. For those instruments that don’t have
current input terminals, optional high precision passive and active plug-on
burden modules with very low phase angle error are available. The active
voltage output modules are supplied by the TPS unit with a 3-pole D-SUB
connector.
7.4.1. Passive plug-on burden resistors
Passive plug-on burden resistors are available from 1 Ω to 50 Ω. The burden resistor is limited by
the transducer and the length of the connection cable. For higher output voltages active plug-on
burden amplifiers are available.
Order Number
Resistance Value
Accuracy
Frequency Influence
Phase Error
Bandwidth
Max. Output Voltage
Load Influence
MCTS/BR1/0.02
1 Ω
0.02 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
1.00 Vrms @ 1000 mArms
< 0.1 ppm/mW
MCTS/BR1.5/0.02
1.5 Ω
0.02 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
1.00 Vrms @ 667 mArms
< 0.1 ppm/mW
MCTS/BR2.5/0.02
2.5 Ω
0.02 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
1.58 Vrms @ 632 mArms
< 0.1 ppm/mW
MCTS/BR3.75/0.02
3.75 Ω
0.02 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
1.94 Vrms @ 516 mArms
< 0.1 ppm/mW
MCTS/BR5/0.02
5 Ω
0.02 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
2.24 Vrms @ 447 mArms
< 0.1 ppm/mW
MCTS/BR10/0.01
10 Ω
0.01 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
3.16 Vrms @ 316 mArms
< 0.1 ppm/mW
MCTS/BR25/0.01
25 Ω
0.01 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
5.00 Vrms @ 200 mArms
< 0.1 ppm/mW
MCTS/BR50/0.01
50 Ω
0.01 % of MV
0.0005 %/kHz
< 1⁰ @ 100 kHz
> 1 MHz
7.07 Vrms @ 141 mArms
< 0.1 ppm/mW
Resulting scaling with standard transducer / passive burden-combinations
Dimensions
Transducer
Passive BR
Scaling
Output Voltage
Width:
Height:
Depth:
Mass:
51 mm
51 mm
62 mm (connectors included)
85 g
CT 100
MCTS/BR10/0.01
20 mV/A
2 Vrms @ 100 Arms
CT 200
MCTS/BR10/0.01
10 mV/A
2 Vrms @ 200 Arms
CT 400
MCTS/BR3.75/0.02
2.5 mV/A
1 Vrms @ 400 Arms
CT 500
MCTS/BR1.5/0.02
2 mV/A
1 Vrms @ 500 Arms
CT 1000
MCTS/BR1.5/0.02
1 mV/A
1 Vrms @ 1000 Arms
CT 2000
MCTS/BR1/0.02
0.5 mV/A
1 Vrms @ 2000 Arms
7.4.2. Active plug-on voltage amplifiers
The output voltage level the transducer can drive is limited. The active plug-on
burden modules combine a very precise burden resistor with a highly accurate
voltage amplifier. The plug-on burden voltage modules deliver 7 Vrms (± 9.9 Vpk)
at transducer nominal value. The active plug-on voltage output modules are
powered by the 3-pole D-SUB on the back panel of the system.
Order Number
Input Resistance
Accuracy
Max. Output Voltage
Bandwidth
Phase Error
Load Influence
MCTS/VM1/0.02
1 Ω
0.01 % of MV + 0.01 % of MR
7 Vrms @ 1000 mArms
> 300 kHz
< 1⁰@ 100 kHz
< 0.1 ppm/mW
MCTS/VM0.66/0.02
1.5 Ω
0.01 % of MV + 0.01 % of MR
7 Vrms @ 667 mArms
> 300 kHz
< 1⁰@ 100 kHz
< 0.1 ppm/mW
MCTS/VM0.4/0.02
2.5 Ω
0.01 % of MV + 0.01 % of MR
7 Vrms @ 400 mArms
> 300 kHz
< 1⁰@ 100 kHz
< 0.1 ppm/mW
MCTS/VM0.26/0.02
3.75 Ω
0.01 % of MV + 0.01 % of MR
7 Vrms @ 267 mArms
> 300 kHz
< 1⁰@ 100 kHz
< 0.1 ppm/mW
MCTS/VM0.2/0.02
5 Ω
0.01 % of MV + 0.01 % of MR
7 Vrms @ 200 mArms
> 300 kHz
< 1⁰@ 100 kHz
< 0.1 ppm/mW
MCTS/VM0.1/0.02
10 Ω
0.01 % of MV + 0.01 % of MR
7 Vrms @ 100 mArms
> 300 kHz
< 1⁰@ 100 kHz
< 0.1 ppm/mW
Resulting scaling with standard transducer / passive burden-combinations
Dimensions
Transducer
Active VM
Scaling
Output Voltage
Width:
Height:
Depth:
Mass:
51 mm
51 mm
62 mm (connectors included)
105 g
CT 100
MCTS/VM0.2/0.02
20 mV/A
2 Vrms @ 100 Arms
CT 200
MCTS/VM0.2/0.02
10 mV/A
2 Vrms @ 200 Arms
CT 400
MCTS/VM0.26/0.02
2.5 mV/A
1 Vrms @ 400 Arms
CT 500
MCTS/VM0.66/0.02
2 mV/A
1 Vrms @ 500 Arms
CT 1000
MCTS/VM0.66/0.02
1 mV/A
1 Vrms @ 1000 Arms
CT 2000
MCTS/VM0.66/0.02
0.5 mV/A
1 Vrms @ 2000 Arms
MA TPS II CT, Ver. 1.0 13 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
8. Switching off and deinstallation
Before you switch off the TPS rack, open the output current loop or remove any cable between rack and sensor, make sure
that the primary current is switched off. An unpowered transducer can be damaged.
MA TPS II CT, Ver. 1.0 14 11/2021
SIGNALTEC GmbH, Reutersbrunnenstrasse 27, D-90429 Nürnberg, GERMANY, T. +49 911 2550993-0, F. +49 911 2550993-13, Email: [email protected], Web: www.signaltec.com
9. Accessories
TPS/RMB
Rack mounting brackets for installation into a 19” cabinet
TPS/CB
Carrying bag for rack, transducers, cables and burden modules
TSC
Transducer soft case for use with carrying bag
TSC1 for CT 100, CT 200, CT 400
TSC2 for CT 500, CT 1000
TSC4 for CT 2000
TPS/ROC
18-pole D-SUB-cable for status-readout-interface, length 3 m
BNC4A
BNC to 4 mm banana-plug adapter
BPL0.5
4 mm banana-plug test lead set, length 0.5 m
BPL01
4 mm banana-plug test lead set, length 1 m
BNCL1
BNC to BNC test lead, length 1 m
BNC4L1
BNC to 4 mm banana-plug test lead, length 1 m

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