Silca Omnia User manual

Operating Manual
Original Instructions
D442661XA
vers. 3.0
EN
Omnia
Omnia Max
Omnia W Max
Omnia 650rpm

© 2013 SILCA S.p.A - Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
Allrightsreserved.Nopartofthispublicationcanbereproducedorcirculatedbyanymeanswhatsoever(photocopies,
microfilm or other) without the consent of SILCA S.p.A.
Edition: June 2016
Printed at Vittorio Veneto
by SILCA S.p.A.
Via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The Manufacturer
reserves the right to alter the information without prior notice, except when they affect safety. This document or any of its parts cannot be copied,
altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle of the machine.
The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the
key-cutting machine independently, economically and safely.
IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names
mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users.
Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly
identified.

INDEX
USE OF THE MANUAL.......................................................................................................................1
TERMINOLOGY..................................................................................................................................2
GENERAL WARNINGS.......................................................................................................................4
1 MACHINE DESCRIPTION....................................................................................................................6
1.1 OMNIA / OMNIA650rpm: main working parts.............................................................................7
1.2 OMNIA MAX / OMNIA W MAX: main working parts.....................................................................8
1.2.1 OMNIA MAX: Clamp carriage for VERTICAL CUTS.........................................................9
1.2.2 OMNIA W MAX: Clamp carriage for VERTICAL CUTS.....................................................9
2 MAIN CHARACTERISTICS................................................................................................................10
3 ACCESSORIES PROVIDED..............................................................................................................13
4 Technical Data....................................................................................................................................14
4.1 Electrical diagram.......................................................................................................................14
5 TRANSPORT......................................................................................................................................15
5.1 Packing.......................................................................................................................................15
5.2 Pack opening..............................................................................................................................15
5.3 Unpacking ..................................................................................................................................16
5.4 Removing the stop .....................................................................................................................18
5.5 Separate parts ...........................................................................................................................18
5.5.1 Power cable ....................................................................................................................18
5.5.2 Warning label .................................................................................................................18
5.5.3 Carriage levers................................................................................................................19
5.5.4 OMNIA/OMNIA 650rpm: standard carriage (bit, double bit and pump keys) ..................19
5.5.5 OMNIA MAX / OMNIA W MAX: carriage for bit, double bit and pump keys....................20
5.5.6 OMNIA MAX / OMNIA W MAX: clamp carriage for vertical cuts.....................................20
5.5.7 OMNIA MAX / OMNIA W MAX: solution with a SINGLE CARRIAGE.............................21
5.6 Removing the clamp carriage.....................................................................................................22
6 MACHINE INSTALLATION AND PREPARATION ..............................................................................23
6.1 Checking for damage.................................................................................................................23
6.2 Environmental conditions...........................................................................................................23
6.3 Positioning .................................................................................................................................23
6.4 Description of work station ........................................................................................................23
6.5 Connection to the mains.............................................................................................................23
7 MACHINE REGULATION AND UTILIZATION....................................................................................24
7.1 Micrometric tracer point..............................................................................................................24
7.2 Tracer point spring .....................................................................................................................24
7.3 Using the tilting clamp (carriage for bit/double bit and pump keys)............................................25
7.4 Locking Y axis............................................................................................................................25
7.5 Checking and calibration............................................................................................................26
7.5.1 Axis calibration - carriage for bit, double bit and pump keys...........................................26
7.5.2 Axis calibration - clamp carriage for vertical cuts (Omnia MAX / Omnia W MAX) ..........27
7.5.3 Depth calibration - carriage for bit, double bit and pump keys........................................28
8 CUTTING OPERATIONS ...................................................................................................................30
8.1 Cutting bit and double bit keys...................................................................................................31
8.1.1 Cutting short keys ...........................................................................................................32
8.2 Cutting double female bit keys...................................................................................................33
8.3 Cutting keys with centre stop .....................................................................................................34

8.4 Cutting bit keys with rear stop (Omnia MAX / Omnia W MAX)...................................................35
8.5 Cutting pump keys......................................................................................................................36
8.6 Cutting keys with vertical cuts (Omnia MAX/Omnia W MAX carriage).......................................37
9 MAINTENANCE..................................................................................................................................38
9.1 Replacing the carriage ..............................................................................................................38
9.2 Replacing the tracer point .........................................................................................................38
9.3 Replacing the cutter ...................................................................................................................38
9.4 Replacing the brush ...................................................................................................................39
9.5 Replacing the fuses....................................................................................................................39
9.6 Accessing the bottom compartment...........................................................................................40
9.7 Replacing the ON/OFF switch ...................................................................................................40
9.8 Replacing the motor start button................................................................................................41
9.9 Replacing the reset switch .........................................................................................................41
9.10 Replacing the microswitch..........................................................................................................42
9.11 Replacing the brush button ........................................................................................................43
9.12 Replacing the plug/socket/filter ..................................................................................................44
9.13 Replacing the relay ....................................................................................................................44
9.14 Replacing the lamp power box...................................................................................................45
9.15 Replacing the motor condenser .................................................................................................45
9.16 Replacing the Plexiglas shield ...................................................................................................46
9.17 Replacing the lamp.....................................................................................................................47
9.18 Replacing and/or tightening the belt...........................................................................................48
9.19 Replacing the motor...................................................................................................................49
10 DISPOSAL..........................................................................................................................................51
11 ASSISTANCE .....................................................................................................................................52
11.1 How to request service...............................................................................................................52
CE DECLARATION

USE OF THE MANUAL
This manual has been drawn up by the Manufacturer and is an integral part of the machine literature.
The manual gives information it is obligatory for the operator to know and which makes it possible to use the
machine safely.
User’s Manual
This user’s manual is provided because it is essential for proper use and maintenance of the machine.
The manual must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep
in a dry place close to the machine where it is always to hand for the operator.
ATTENTION: IT IS OBLIGATORY to read the manual carefully before using the machine.
Readers’ characteristics
This manual must be read and its contents acquired by those who will use it.
The OMNIA key-cutting machine is designed for professional use by adults of either gender in full possession of
their physical, sensorial or mental capacities.
Manufacturer’s ID
OMNIA has an ID plate located on the back of the machine, showing the serial number.
Fig.1
(*) see chap. 10 DISPOSAL.
How to apply for after-sales service
Silca provides purchasers of OMNIA with After-Sales Service.
For the total safety of the operator and machine, any operation not described in the manual must be carried out
by the manufacturer or in the special Service Centres recommended by Silca.
At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual
was downloaded is necessary visit the website to see the contacts (www.silca.biz).
The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from
the date of purchase*.
All operations must be agreed by the user with Silca or the Service Centre.
* Damage caused by negligence or wrong use of the machine by the user will null the warranty.
Operating Manual OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX
Copyright Silca 2014 1

TERMINOLOGY
For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used
terms:
Keys with rear stops
and keys with vertical cuts:
STANDARD with
OMNIA MAX and OMNIA W MAX
Fig.2
1) Head
2) Stem 3) Tip 4) Bit 5) Stop 6) Side 7) Cuts 8) Vertical cuts
Operating Manual OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX
Copyright Silca 2014
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GRAPHICS IN THE USER’S MANUAL
Pay attention Obligation to read
the manual Using ear protection QR Code *
GRAPHICS ON THE OMNIA KEY-CUTTING MACHINES
Obligatory use of
safety goggles Obligation to read the manual Motor start
push button symbol Brush button
symbol QR Code *
Omnia
Omnia MAX
Omnia 650rpm
Omnia W MAX
Adhesive label
Mass - RPM - Fusibles Adhesive label DANGEROUS MOBILE PARTS (provided - chap.3)
(*) A QR code is a two dimensional bar code used to memorize information to be read by means of a mobile phone
or smart phone. Read the QR code on the machine to connect to useful and constantly updated information relating
to key-cutting machine maintenance, useful tips for your OMNIAkey-cutting machine and see the continuously evol-
ving range of optional accessories.
Operating Manual OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX
Copyright Silca 2014 3

GENERAL WARNINGS
OMNIA is designed to the principles of European Standards (CE).
Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of
use: handling, regulation, use and maintenance.
The materials used in manufacture and the components employed in using OMNIA are not dangerous and ensure
that the machine complies to current standards.
Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine to
optimize the quality of the cut keys.
To guarantee maintaining these results over time, please follow the instructions below:
• Observe the procedures described in this manual;
• Always use Original Silca Tools as they are designed to make the best of OMNIA and provide quality
key-cutting;
• Use Silca key blanks, made with top quality materials;
• Have the key-cutting machine checked periodically by an authorized Silca After-Sales Service Centre
(list at the end of this manual);
• Always use Silca Original Spare Parts. Beware of imitations!
ATTENTION: in the event of prolonged use, cutting extra thick bits or
keys in hard materials (iron, steel) we recommend using individual ear
protection devices.
NORMAL USE
OMNIAisakey-cuttingmachine(seechap.1)andmustbeinstalledandusedaccordingtotherulesandspecifications
established by the manufacturer.
The OMNIA key-cutting machine is designed for use on business or industrial premises (e.g. hardware shops, key
cutting centres, etc...).
Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make
claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.
ATTENTION: Negligent use or failure by the operator to observe the instructions in this manual
are not covered by the warranty and the manufacturer declines any responsibility in such cases.
SAFETY
The key-cutting machine is built entirely to standards. The operations for which it has been designed are
easily carried out at no risk to the operator.
The adoption of general safety precautions (wearing protective goggles) and observation of the instructions
provided by the manufacturer in this manual eliminate all human error, unless deliberate.
The key-cutting machine is designed with features which make it completely safe in all its parts.
• CUTTER MOTOR PROTECTION
ATTENTION: the cutter motor is protected from overheating by a device (inside the motor) that
stops it whenit reaches a dangerous temperature.
This condition can occur when the machine motor is left on continuously (protection will cut in after approximately
40 minutes), with high ambient temperatures or in severe working conditions (considering an average work cycle
- duty cycle 85% - protection will cut in after approximately 1 hr 40 minutes). If the cutter motor overheats it cuts
outautomatically. In such cases proceed as follows:
a) turn off the master switch (A).
b) let the motor cool for at least 2 hours then use the machine normally.
Operating Manual OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX
Copyright Silca 2014
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• MOTOR START PUSH BUTTON
The machine is protected from untimely machine start. When the carriage is all the way back towards the operator
a safety microswitch turns off the motor. If the carriage is inadvertently moved towards the cutter the motor does
not start.
To start the motor (with the machine on) move the carriage slightly towards the cutter and press the motor start
button (B).
RESIDUAL RISKS
No further risks will arise when properly using the OMNIA, OMNIA 650rpm, OMNIA MAX and OMNIA W MAX
machines.
SAFETY REGULATIONS
• Always disconnect the machine when it is not in use or when performing maintenance operations.
• Check the electrical wiring periodically; replace any wires that show signs of wear.
• Always work with dry hands free of grease or oil.
• Never tug on the electricity supply lead and make sure it is not in contact with oil or other liquids,
sharp objects or heat. Never remove the earthing pin from the plug. Check that the earthing wire is
connected properly.
• Do not use the machine in dangerous environments (wet or damp).
• All visitors, especially children, must stay at a safe distance from the machine and must never come
into contact with the electric wiring.
• Place the adhesive label provided “DANGEROUS MOBILE PARTS” as shown in chap.5.5.2.
Operating Manual OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX
Copyright Silca 2014 5

1 MACHINE DESCRIPTION
OMNIA and OMNIA 650rpm are professional key-cutting machines for bit, male and female* double bit, and pump
keys.
OMNIA - OMNIA 650rpm
STANDARD
(*) It is advisable to use optional accessories for female bit and double bit keys.
Fig.3
OMNIA MAX and OMNIA W MAX are professional key-cutting machines for bit, male and female* double bit keys
and pump keys with vertical cuts.
OMNIA MAX - OMNIA W MAX
STANDARD
with carriage for bit, double bit and pump keys
(*) It is advisable to use optional accessories for female bit and double bit keys.
STANDARD
with carriage
for vertical cuts
Fig.4
Operating Manual OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX
Copyright Silca 2014
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