Cleco 47BC B Series User manual

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47BC/BT…B…
Cordless EC Tool
Instruction Manual
P1962E/EN
2012-03

2 P1962E/EN 2012-03 62a_ Deckblatt en.fm, 29.02.2012
For this Instruction Manual
This Instruction Manual is the translation of the Original Instruction Manual intended for all persons who
work with this tool but do not do any programming work.
The Instruction Manual
• provides important notes for safe and effective use.
• describes the function and operation of the cordless EC tool.
• serves as a reference work for technical data, service intervals
and spare part orders.
• provides information on options.
Nomenclature
47B………B… …
Series Attachment1)
1) Sockets see 10.5 Socket for head T2X, T3X, T4X, optional, page 58,
10.9 Socket for C1, C3, optional, page 66
C1 – 15° (Crowfoot)
Power C3 – 30° (Crowfoot)
B– Battery / PM48 T2 – 20 Nm (Tube Nut)
T3 – 30 Nm (Tube Nut)
T4 – 40 Nm (Tube Nut)
Tool Type Max. Torque
C– Crowfoot 20 – 20 Nm
T– Tube Nut 30 – 30 Nm
40 – 40 Nm
Feature 1 (Data Transmission) Power supply
– IrDA B– 48 V max.
R– RF868 MHz
X– WLAN: 2.4 GHz Feature 2 (Scanner)
Y– WLAN: Dual band 2.4 GHz, 5 GHz S – Barcode Scanner
Z – RF15.4: IEEE802.15.4 – None

62a_ Deckblatt en.fm, 29.02.2012 P1962E/EN 2012-03 3
Identification text:
Identification graphic:
Copyright protection
Apex Tool Group reserves the right to modify, supplement or improve the document or the product without
prior announcement. This document may not be reproduced in any way, shape or form, in full or parts
thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic,
mechanical, optical or otherwise without the express permission of Apex Tool Group.
47BC/BT represents all models of the cordless EC tool as described here.
PS represents all models of the power supply as described here:
Accupack or Power Module
RF15.4 represents the Wireless Fidelity IEEE802.15.4
LMC represents the interchangeable memory module LiveWire Memory Chip
➔refers to required actions.
• refers to lists.
kursiv refers menu items, i. e.: Diagnostics
<…> refers elements, that have to be selected or deselected, such as buttons or control boxes,
i.e.: <F5>
Courier refers names of paths and files are written in Courier font
i.e.: setup.exe
\ refers selection of an item from the menu i.e.: file \ print
refers a movement in one direction.
refers function and force.
In pictured illustrations:
Where not necessary, 47BT (Tube Nut) is shown.

4 P1962E/EN 2012-03 62a_ Deckblatt en.fm, 29.02.2012

P1962E-EN_2012-03_47BC-BTIVZ.fm, 29.02.2012 P1962E/EN 2012-03 5
Contents
1 Safety 7
1.1 Warnings and notes.............................................................................. 7
1.2 Basic requirements for safe working practices ..................................... 8
1.3 Operator training................................................................................... 8
1.4 Personal protective equipment ............................................................. 8
1.5 Designated use..................................................................................... 9
1.6 Codes and standards............................................................................ 9
1.7 Noise and vibration ............................................................................... 9
2 Scope of supply, transport and storage 10
2.1 Items supplied..................................................................................... 10
2.2 Transport ............................................................................................ 10
2.3 Storage ............................................................................................... 10
3 Product description 11
3.1 General description............................................................................. 11
3.2 Operation and functional elements ..................................................... 12
4 Accessories 16
5 Before initial operation 17
5.1 Setting up tool holder.......................................................................... 17
5.2 Ambient conditions ............................................................................. 18
5.3 Charging the battery pack................................................................... 18
5.4 Changing the LMC ............................................................................. 18
6 First Operation 19
6.1 Carrying out the rundown ................................................................... 19
6.2 Operating status ................................................................................. 19
7 LCD display 21
7.1 Result display ..................................................................................... 21
7.2 Status display ..................................................................................... 21
7.3 Operating menu .................................................................................. 24
7.4 System error messages ..................................................................... 35
8 Maintenance 39
8.1 Cleaning instructions .......................................................................... 39

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8.2 Service schedule ................................................................................ 39
8.3 Lubricants ........................................................................................... 40
9 Troubleshooting 41
10 Spare parts 49
10.1 Gear + Head T2X, T3X, T4X .............................................................. 50
10.2 Head T2X............................................................................................ 52
10.3 Head T3X............................................................................................ 54
10.4 Head T4X............................................................................................ 56
10.5 Socket for head T2X, T3X, T4X, optional ........................................... 58
10.6 Gear + Head C1, C3........................................................................... 60
10.7 Head 301071 (C1) .............................................................................. 62
10.8 Head 301072 (C3) .............................................................................. 64
10.9 Socket for C1, C3, optional ................................................................ 66
10.10 Tool holder.......................................................................................... 67
11 Technical data 69
11.1 Dimensions ......................................................................................... 69
11.2 Dimensions of tool holder 935290 / 935395 (Optional) ..................... 72
11.3 Dimensions of tool holder 935999 / 935998 (Optional) ...................... 72
11.4 Performance Data............................................................................... 73
11.5 Electrical data ..................................................................................... 74
12 Service 78
12.1 Recalibration....................................................................................... 79
13 Disposal 79

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Safety 1
1 Safety
1.1 Warnings and notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
2009-08
WARNING!
Indicates a potentially hazardous situation
which, if not avoided, could result in serious injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or
property and environmental damage. If this warning is not observed, injuries, property or environmental
damage may occur.
Class 2 laser product
Class 2 laser scanners use a laser diode that produces a low-power visible light beam that is comparable to
a very bright source of light, such as the sun.
Do not look into the laser beam when the laser is on.
Doing so can cause damage to the eyes.
NOTE
General notes
include application tips and useful information but no hazard warnings.
LASER RADIATION
DO NOT LOOK INTO THE BEAM
CLASS 2 LASER
IN ACCORDANCE WITH
EN 60825-1:1994
P < 1mW;
= 630 nm

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Safety
1
1.2 Basic requirements for safe working practices
You should read all instructions. Nonobservance of the instructions below may result in electrical shock,
burns and serious injuries.
1.3 Operator training
All operators must be trained and experienced before operating the 47BC/BT.
The 47BC/BT may be repaired by authorized technicians only.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
CAUTION! Work area
➔Ensure there is enough space in the work area.
➔Keep the work area clean.
➔Electrical safety
➔Protect the 47BC/BT from rain and moisture. Use only in the inner zone (IP40).
➔Follow the safety instructions printed on the battery pack and charger.
➔Use 47BC/BT only with power supply (PS) by Cleco.
➔Do not open the battery pack.
Safety of persons
➔47BT: The head can close when pushing the start button inadvertently (eg when putting down the tool).
Fingers can be bruised or severed. Do not reach into the open head.
➔Ensure a secure standing position. Maintain balance.
➔Make sure that the PS is securely installed before operating the 47BC/BT.
➔Hold the 47BC/BT tightly in the hand – be prepared for high short-term reaction torques.
➔Deposit 47BC/BT only in the designated tool holder, see 10.10 Tool holder, page 67 – prevent acciden-
tal operation.
➔Do not look into the laser beam of tools with built-in barcode scanners.
➔Follow generally valid and local safety and accident prevention rules.
Safe working with and around fastening tools
➔Inspect sockets for visible damage and cracks. Replace damaged sockets immediately.
➔Disconnect the 47BC/BT from the PS before replacing the sockets.
➔Only use socketsbits from Cleco, see 10.9 Socket for C1, C3, optional, page 66.
➔Do not attach sockets on the head aslant.
➔Make sure that the sockets are securely inserted.

91b_1_5 en bedingt.fm, 29.02.2012 P1962E/EN 2012-03 9
Safety 1
1.5 Designated use
The 47BC/BT is designed exclusively for fastening and releasing threaded fasteners.
• The communication with the controller is allowed only over the following interface ports: Do not use it in
areas where there is a risk of explosion.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 4 Accessories, page 16).
• Do not use as a hammer or for re-bending.
1.6 Codes and standards
It is mandatory that national, state and local codes and standards be followed.
1.6.1 FCC conformity
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the
user's authority to operate the equipment.
1.6.2 Canada conformity
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired
operation.
1.6.3 EMC
Industrial environment EMC limit class A.
The tool complies with the following EMC standards:
DIN EN 61000-6-4 Emitted interference
DIN EN 61000-6-2 Interference immunity
1.7 Noise and vibration
Noise level< 60 dB(A) free speed (without load) according to DIN EN ISO 4871:1997-03.
Vibration values < 2.5 m/s² according to DIN EN ISO 20643:2005-03.
Types Communications
All IrDA interface port of the tool holder, order no. 935290
47BCR…/47BTR… 868 MHz with base station, order no. 961300 (EU)
47BCX…/47BTX… WLAN standard IEEE 802.11b WEP, WPA/WPA2
47BCY…/47BTY… WLAN standard IEEE 802.11a/b/g WEP, WPA(2), LEAP, PEAP
47BCZ…/47BTZ… WPAN standard IEEE 802.15.4

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Scope of supply, transport and storage
2
2 Scope of supply, transport and storage
2.1 Items supplied
Check shipment for transit damage and ensure that all items have been supplied:
1 47BC/BT
1 This instruction manual
1 Declaration of Conformity
1 Factory test certificate for transducers
1 Machine capability analysis
2.2 Transport
Transport and store the 47BC/BT in the original packaging. The packaging is recyclable.
2.3 Storage
For short-term storage and for protection against damage:
➔Place the 47BC/BT in the tool holder.
For storage longer than 100 hours:
➔Disconnect battery pack from the 47BC/BT.
The battery pack is discharged by the electronics integrated in the tool.
Object Time period Storage temperature
47BC/BT without PS No guideline -25 °C to +40 °C (-13 to 104 °F)

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Product description 3
3 Product description
3.1 General description
• Sturdy, brushless motor with resolver.
Shutoff is torque/angle-controlled.
• LCD display with information on status, torque and angle.
• Green OK and red NOK LED display provides information
on the current fastening result.
• LED lighting makes it possible to find the screw point quickly.
• Clockwise/counterclockwise rotation
• Low vibration level
• Servo and fastening electronics are integrated in the 47BC/BT.
• Fastening parameters are set with the controller or to a computer.
• An interchangeable memory module LiveWire Memory Chip (LMC) is installed to enable easy replace-
ment of the tools, without changing the parameter.
• Data is transmitted between the controller and tool via (type dependent)
- infrared (IrDA)
Parameters and rundown results are transmitted to the control or to a computer simply by placing the
47BC/BT in the tool holder.
- 868 MHz
- WLAN
- RF15.4 (IEEE 802.15.4).
• Power supply via
- Akkupack 26 V / 44 V
- Power Modul 48 V
• Built-in acoustic signal. The signal is activated after barcodes are scanned. It can also be activated after
NOK rundowns for a programmable time.

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Product description
3
3.2 Operation and functional elements
This chapter describes operational and functional elements and their tasks in the order of their respective
item nos.
Item Designation
1 Function keys <F1>, <F2>
2 LED display
3 Start button
4 Reverse switch
5 IrDA (infrared interface port)
6 Set torque – stick-on marking foil
7 LED lights for fast location of the fastening position
8 Power supply (PS); accupack 26 V shown
9 LCD display with information on torque, angle and status
10 Barcode scanner
11 Wireless module
12 LiveWire Memory Chip (LMC); 47BCY…, 47BTY… shown
8
9
7
2
2
2
54
1 <F2>
2
6
3
2
12
1 <F1>
10
11

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Product description 3
3.2.1 Function keys
Left function key <F1>
• Confirm error message
➔Press once.
Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly.
• Exit menu
➔Press for two seconds.
Right function key <F1>
• Activate menu
➔Press until the display shows the Main menu (for additional information, refer to 7.3 Operating menu,
page 24).
• Select functions, if menu is activated
➔Press for two seconds. Alternatively, the start button can be pressed.
3.2.2 LED display
The LED display shows the respective operating status and the result of the last fastening sequence (see
6.2 Operating status, page 19):
Software update
During Software Update, the actual programming process is indicated by rapid flashing alternating at irregu-
lar intervals between red and green.
3.2.3 Start button
According to settings the start button has 3 different functions:
• It activates the LED lighting.
➔Press the start button halfway down and hold it.
• It starts the motor, the LED light goes out.
➔Press the start button all the way down.
LEDs Operating status Result
after screwing cycle
Steady light Green Active OK
Steady light Red Active NOK
Flashing light Green –
low frequency
Energy saver mode
Off Sleep
If Linking is selected on the controller:
Flashing light Green –
high frequency
Active / Settings: Linking Linking OK
Flashing light Red Active / Settings: Linking Linking NOK
NOTE
Do not interrupt programming by removing the PS during this phase.

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Product description
3
• It activates the barcode scanner—only for types of the 47BC...S/47BT...S series.
➔Press the start button all the way down.
3.2.4 Reverse switch
The reverse switch changes the rotation direction of the 47BC/BT:
Clockwise rotation – for screwing in screws
Press reverse switch as far as it will go.
When the start button is pressed Active appears on the LCD display.
Counterclockwise rotation – for loosening or screwing out screws
Press reverse switch as far as it will go.
When the start button is pressed Left appears on the LCD display.
3.2.5 IrDA interface port
The 47BC/BT communicates with the controller or a computer (TMEB-COM) via the IrDA interface port. For
secure data transmission and for programming the 47BC/BT, place the 47BC/BT in the tool holder with IrDA
interface port, Order no. 935290/935999. Data transmission is possible in the Active, Energy saver mode
and Standby operating modes, but not possible in Sleep
(see 6.2 Operating status, page 19).
3.2.6 Identification – set torque (Optional equipment)
To identify the set torque on the 47BC/BT, glue the corresponding marking foil to the right and the left of the
LCD display. See 4 Accessories, page 16.
3.2.7 LED lighting
LED lighting make it possible to quickly find the screw point.
3 different activation methods are possible. Define the method by programming
the controller correspondingly:
• Activation by pressing the start button halfway down (3.2.3 Start button, page 13).
• Time-controlled beginning at start
• You also have the option of disabling it.
The lighting distance is up to .
NOTE
If the data transmission has been interrupted, the 47BC/BT reports Synch error on the LCD display.
Replace the 47BC/BT in the tool holder. The complete data transmission is acknowledged on the display
with Remain 512.

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Product description 3
3.2.8 Power supply
See Instruction manual battery pack / Instruction manual Power Module PM48.
3.2.9 LCD display
See 7 LCD display, page 21
3.2.10 Barcode scanner
For tools of the 47BC...S/47BT...S series, the built-in barcode scanner is a class 2 laser scanner with a
wavelength of 650 nm.
The barcode scanner reads one-dimensional linear barcodes:
Depending on how the controller is programmed, there are two different operating modes:
Barcode as release for further rundowns
➔Press the start button on the tool; this activates the barcode scanner.
The successful scan is acknowledged by an acoustic signal.
➔Press the start button on the tool again; this starts the rundown.
If is necessary to read another barcode, proceed as follows.
Barcode not necessary as release for further rundowns
➔From the Scanner tool menu, select Read barcode.
➔Press the start button on the tool; this activates the barcode scanner.
The successful scan is acknowledged by an acoustic signal.
➔Press the start button on the tool again; this starts the rundown.
Alternative: Assign the Read barcode function to the left function key <F1> on the tool.
➔Press the left function key <F1> on the tool once.
➔Press the start button on the tool again; this activates the barcode scanner.
Programming the barcode scanner is described in the programming manual of the controller.
CAUTION!
Eye injury from class 2 laser beam
➔Do not look into the laser beam window when the laser is on.
➔Repair any damage immediately.
Damage of the optical components can cause laser radiation.
➔Modifications to the barcode scanner and procedures not outlined in these operating instructions
are strictly prohibited.
➔Take defective devices out of operation immediately.
Scanning operation Acoustic signal
• Successful 50 ms long
• Faulty
• Not within 3 seconds
•Canceled by pressing the start button
3 times in rapid succession
LASER RADIATION
DO NOT LOOK INTO THE BEAM
CLASS 2 LASER
IN ACCORDANCE WITH
EN 60825-1:1994
P < 1mW;
= 630 nm

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Accessories
4
3.2.11 Radio interface port
Tools are equipped with an wireless interface port in addition to the IrDA interface port.
The tool uses the radio interface port for continuous communication with the controller. This interface port is
used to transmit both the parameters and the rundown results. Data transmission is possible in the Active,
Energy saver mode and Standby operating modes, but not possible in Sleep (see 6.2 Operating status,
page 19). Programming and setting up the radio interface port are described in the programming manual of
the controller.
3.2.12 LiveWire Memory Chip (LMC) – only for types of the 47BCY…/47BTY…
series
To enable easy replacement of the tools during production, the interchangeable memory module LMC is
installed. When the tool is switched on, the network settings are read from the LMC and used to establish
the WLAN connection. During a tool change, the LMC from the tool being replaced must be transferred to
the new tool to be used.
The following data are stored on the LMC:
The MAC address is defined by Apex Tool Group and cannot be changed. The other data can be changed
via infrared connection of the tool to the controller.
4 Accessories
Type Communication necessary counterpart
47BC...R/
47BT...R
RF868 MHz Base station order no. 961300
47BC...X/
47BT...X
WLAN Standard IEEE 802.11b Access Point according to Standard
IEEE 802.11b
47BCY…/
47BTX…
WLAN Standard IEEE 802.11a/b/g Access Point according to Standard
IEEE 802.11a/b/g
47BCZ…/
47BTZ…
WPAN Standard IEEE 802.15.4 Base station order no. 961390/961410
NOTE
After the tool is switched on, it can take up to 35 seconds until the communication via WLAN is active.
• MAC address • Use of the DHCP server • Country-specific settings
• Network name (SSID) • IP address
• Encryption • Subnet mask
• Network key • Gateway
Battery pack, Li-ion, 26 V
Order no. 935377
Battery pack, Li-ion, 44 V
Order no. 936400
Battery charger, Li-ion 26 V
(110 – 230 VAC)
Order no. 935391 – 1-fold
Order no. 935302 – 4-fold
Battery charger, Li-ion 44 V
(85 – 270 VAC)
Order no. 936491PT – 1-fold

91b_1_5 en bedingt.fm, 29.02.2012 P1962E/EN 2012-03 17
Before initial operation 5
5 Before initial operation
The 47BC/BT has been configured by Apex Tool Group. A setting for your specific screw joint needs must
only be made with the controller or a computer by a qualified person. For more information, refer to the con-
troller programming manual.
5.1 Setting up tool holder
➔Mount the tool holder on a stable base.
For tool holder with IrDA interface port:
➔Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔Lay the connection cable in such a way that there is no danger that persons can trip.
Power Module PM48
Order no. 961350
LMC
Order no. 961327 – Europe
Order no. 961461PT – USA/Canada
Order no. 961462PT – Japan
Adapter cable
Order no. 961341-030 – 3 m
Order no. 961341-060 – 6 m
Order no. 961341-080 – 8 m
Order no. 961341-100 – 10 m
Extension cable
Order no. 961342-030 – 3 m
Order no. 961342-060 – 6 m
Order no. 961342-080 – 8 m
Order no. 961342-100 – 10 m
With IrDA interface, RS232 connection cable
Order no. 935290 – 47BT…
Order no. 935999 – 47BC…
Without IrDA interface, RS232 connection cable
Order no. 935395 – 47BT…
Order no. 935998 – 47BC…
RS232 Extension cable (IrDA)
Order no. 935154 – 3 m (9.84")
Order no. 935155 – 6 m (19.7")
Order no. 935157 – 10 m (32.8")
Protective sleeve
Order no. 941410 – Scanner
Identification – set torque
Order no. 935330 (1,5 –28 Nm)
Order no. 935759 (30 –49 Nm)

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Before initial operation
5
5.2 Ambient conditions
5.3 Charging the battery pack
Battery pack is only partly charged when delivered.
➔Charge fully before first use. See Instruction manual battery pack.
5.4 Changing the LMC
Ambient temperature 0 °C (32 °F) to maximum +40° C (+104° F)
Humidity 0 to 80 %, not with dew
Working height up to 1000 m above sea level
NOTE Observe Handling Instructions. Electrostatically sensitive component.
The electronic components of the cordless EC tool can be destroyed or damaged by electrostatic discharge
(ESD) leading to an immediate or later failure. To prevent damage when exchanging the LMC, make sure
that a potential equalization occurs between operator and tool.
➔Assembly is best done in an ESD-protected environment. Recom-
mendation for an ESD workplace: Electroconductive work surfaces,
antistatic bands, appropriate furniture, clothing, shoes, flooring as well
as grounding of all components..
NOTE
LMC may only be used with the battery pack inserted.
Removing LMC
➔Remove the battery pack.
➔Unscrew the screws (M4, DIN 912).
➔Carefully pull LMC out of the handle and
replace it.
Grafik: CANESPA

91b_1_5 en bedingt.fm, 29.02.2012 P1962E/EN 2012-03 19
First Operation 6
Fig. 5-1: Changing the LMC
6 First Operation
6.1 Carrying out the rundown
Make sure that the battery pack is securely installed before operating the 47BC/BT. The 47BC/BT is now
ready for use.
➔Press and release the start button: the LCD display reads Ready.
➔Press and release the start button a second time: the tubenut head return to the home position (open
position). If counterclockwise rotation was activated via reverse switch, the tube nut head returns to
home position each time the start button is pressed.
➔If counterclockwise rotation was activated via reverse switch, the tubenut head return to the home posi-
tion after every single press.
Types with wireless transmission continuously communicate with the controller. The tool automatically
receives the parameters and, when the rundown is complete, automatically sends the rundown results to
the control system. Programming and setting up the wireless interface port are described in the program-
ming manual of the controller.
Types without wireless transmission must be placed in the tool holder when the rundown is complete. The
rundown results are transmitted and shown under the Run screen menu item.
6.2 Operating status
The operating modes change in the following order.
The following functions are available depending on the display:
Inserting LMC
➔Carefully insert LMC according to the illus-
tration.
➔Tighten the screws (M4, DIN 912).
➔Insert the battery pack.
WARNING!
The head can close when pushing the start button inadvertently (eg when putting down the tool). Fingers
can be bruised or severed. Do not reach into the open head.
Operating
status
LED
display
LCD display Function
Active Steady light:
Red – Rundown NOK
Green – Rundown OK
On Screws
Data transmission
Automatic switch to the following after 1 minute idle time:
Energy saver
mode
Flashing light Green Off Data transmission
Automatic switch to the following after further 10 minutes:

20 P1962E/EN 2012-03 91b_1_5 en bedingt.fm, 29.02.2012
First Operation
6
Sleep Off Off Data transmission not possible
Manual switch from Sleep to Active:
Press down start button and hold down for approx. 1 second.
To switch off the 47BC/BT manually, pull out the battery.
Operating
status
LED
display
LCD display Function