Silca FUTURA PRO User manual

Operating Manual
Original Instructions
D446440XA
vers. 3.0 EN
FUTURA PRO
FUTURA PRO NA
FUTURA
PRO JAPAN
FUTURA
PRO Auto
FUTURA
PRO ENGRAVING

(c) 2016 SILCA S.p.A. - Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication can be reproduced or circulated by any means whatsoever (photocopies, microfilm or other)
without the consent of SILCA S.p.A.
Edition: January 2018
Printed at Vittorio Veneto
Da SILCA S.p.A.
Via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The Manufacturer
reserves the rights to alter the information without prior notice, except when they affect safety. This document or any of its parts cannot be copied,
altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after it for the entire life cycle of the machine.
The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications to use the key-
cutting machine independently, economically and safely.
IMPORTANT NOTE: in compliance with current regulations relating to industrial property, we hereby state that the trade-marks or trade names
mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users.
Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our keys are made can be rapidly
identified.

INDEX
USE OF THE MANUAL.............................................................................................................................................. 1
GENERAL WARNINGS.............................................................................................................................................. 4
1 MACHINE DESCRIPTION................................................................................................................................. 5
1.1 MAIN OPERATING PARTS............................................................................................................................... 6
1.2 SAFETY ............................................................................................................................................................ 7
1.3 TECHNICAL DATA............................................................................................................................................ 8
1.4 ACCESSORIES PROVIDED ............................................................................................................................ 9
2 HANDLING ...................................................................................................................................................... 10
2.1 PACKING ........................................................................................................................................................ 10
2.2 UNPACKING ................................................................................................................................................... 10
2.3 HANDLING THE MACHINE............................................................................................................................ 10
3 MACHINE INSTALLATION AND PREPARATION.............................................................................................11
3.1 CHECKING FOR DAMAGE.............................................................................................................................11
3.2 ENVIRONMENTAL CONDITIONS...................................................................................................................11
3.3 POSITIONING..................................................................................................................................................11
3.4 SEPARATE PARTS......................................................................................................................................... 12
3.4.1 TABLET STAND AND TABLET...................................................................................................................... 12
3.4.2 POWER PACK AND LEAD............................................................................................................................ 13
3.4.3 FIXING BRACKET......................................................................................................................................... 13
3.5 WORK STATION DESCRIPTION .................................................................................................................. 14
4 TABLET REGULATION AND USE................................................................................................................... 15
4.1 CHOICE OF LANGUAGE ............................................................................................................................... 15
5 CLAMPS ......................................................................................................................................................... 16
5.1 CLAMPS FOR FLAT KEYS WITH STANDARD CUTS ................................................................................... 16
5.1.1 USE OF THE SHOULDER GAUGE .............................................................................................................. 18
5.1.2 STOP POSITIONS (KEY STOP) ................................................................................................................... 19
5.1.3 USE OF PINS - CLAMP 01V / 01VJ.............................................................................................................. 20
5.1.4 CUTTING CRUCIFORM KEYS (WITH 3 FINS) ............................................................................................ 21
5.1.5 REMOVING/FITTING THE CLAMP 01V / 01VJ ............................................................................................ 22
5.2 LAMP FOR DIMPLE AND TRACK KEYS - 01R ............................................................................................. 23
5.2.1 DIMPLE KEYS............................................................................................................................................... 23
5.2.2 TRACK TYPE KEYS...................................................................................................................................... 24
5.2.3 TRACK TYPE KEYS (FUTURA PRO NA - FUTURA PRO AUTOMOTIVE) .................................................. 24
5.3 REMOVING / FITTING CLAMP 01R .............................................................................................................. 25
5.4 REMOVING/FITTING THE JAWS ON CLAMP 01R ...................................................................................... 25
5.5 USING TRACER 01T...................................................................................................................................... 26
5.6 TRACER 02T .................................................................................................................................................. 26
5.7 ENGRAVING................................................................................................................................................... 27
6 CLEANING....................................................................................................................................................... 30
7 MAINTENANCE............................................................................................................................................... 31
7.1 OPERATIONS................................................................................................................................................. 31

7.2 ACCESS TO REAR COMPARTMENT............................................................................................................ 31
7.3 PRISMATIC CUTTER REPLACEMENT ........................................................................................................ 32
7.4 CYLINDRICAL CUTTER AND/OR TRACER POINT REPLACEMENT .......................................................... 33
7.5 TRACER 01T REPLACEMENT ...................................................................................................................... 33
7.6 CHECKING AND REPLACING FUSE ............................................................................................................ 34
7.7 BATTERY REPLACEMENT ............................................................................................................................ 35
8 DISPOSAL ....................................................................................................................................................... 36
9 ASSISTANCE................................................................................................................................................... 37
9.1 HOW TO REQUEST SERVICE ...................................................................................................................... 37
10 SOFTWARE OPERATING GUIDE ................................................................................................................ 38
11 ELECTRICAL DIAGRAMS.............................................................................................................................. 39
CE DECLARATION

USE OF THE MANUAL
This manual has been drawn up by the Manufacturer and is an integral part of the machine literature.
The manual gives information that is obligatory for the operator to know and which makes it possible to use the
machine safely.
User’s Manual
This user’s manual is provided because it is essential for proper use and maintenance of the machine.
The manual must be kept carefully throughout the life of the machine, including the decommissioning stage. Keep
in a dry place close to the machine where it is always to hand for the operator.
IT IS OBLIGATORY to read the manual carefully before using the machine.
Readers’ characteristics
This manual must be read and its contents acquired by those who will use it.
Manufacturer’s ID
FUTURA PRO has an ID plate located on the back of the machine, showing the serial number.
Fig. 1
(*) see chap. 8 DISPOSAL.
How to apply for after-sales service
Silca provides purchasers of FUTURA PRO with After-Sales Service.
For the total safety of the operator and machine, any operation not described in the manual must be carried out
by the manufacturer or in the special Service Centers recommended by Silca.
At the end of the manual there is a list of manufacturers’ and authorized Service Centre addresses; if the manual
was downloaded is necessary visit the website to see the contacts (www.silca.biz).
The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from
the date of purchase*. All operations must be agreed by the user with Silca or the Service Center.
* Damage caused by negligence or wrong use of the machine by the user will null the warranty.
Operating manual
Copyright Silca 2018 1

TERMINOLOGY
For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used
terms:
1
7
79
8
2
3
3
2
3
4
44
5
5
5
5
6
1 1 1
10
3
1
Fig. 2
1) Head
2) Neck
3) Shoulder stop
4) Blade (stem)
5) Tip
6) Back
7) STANDARD cutting
8) DIMPLE cutting
9) TRACK cutting
10) Stem
ATTENTION: anodised aluminium dimple/laser keys, plastic keys or any other key without electrical
conductivity CANNOT BE decoded! For these types of keys digit the cuts directly or enter the indirect
code if the SSN in use allows it.
Operating manual FUTURA PRO
Copyright Silca 2018
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GRAPHICS IN THE MANUAL
Pay attention Obligation to read
the manual
GRAPHICS ON THE FUTURA PRO KEY-CUTTING MACHINE
Do not clean with
compressed air
Obligation to read
the manual
Adhesive label
Mass - RPM
Laser warning labels
Operating manual FUTURA PRO
Copyright Silca 2018 3

GENERAL WARNINGS
FUTURA PRO is designed to the principles of European Standards (CE).
Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages
of use: handling, regulation, use and maintenance.
The materials used in manufacture and the components employed in using FUTURA PRO are not dangerous and
ensure that the machine complies to current standards.
Silca S.p.A. has also experimented and applied numerous technical solutions that allow the key-cutting machine
to optimize the quality of the cut keys.
To guarantee maintaining these results over time, please follow the instructions below:
• Observe the procedures described in this manual;
• Always use Original Silca Tools as they are designed to make the best of FUTURA PRO and
provide quality key-cutting;
• Use Silca/Ilco key blanks, made with top quality materials;
• Have the key-cutting machine checked periodically by an authorized SilcaAfter-Sales Service
Center (list at the end of this manual);
• Always use Silca Original Spare Parts. Beware of imitations!
NORMAL USE
FUTURA PRO is a key-cutting machine and must be installed and used according to the rules and specifications
established by the manufacturer.
The FUTURA PRO key-cutting machine is designed for use on business or industrial premises (e.g. hardware
shops, key cutting centers, etc...).
Any other use different from that indicated in this manual will cause the forfeiture of all customers’ rights to make
claims on Silca S.p.A. and may be an unknown source of hazard for the operator or third parties.
ATTENTION: Negligent use or failure by the operator to observe the instructions in this manual
are not covered by the warranty and the manufacturer declines any responsibility in such
cases.
ATTENTION: Anodised aluminium keys, plastic keys or any other key without electrical
conductivity CANNOT BE decoded!
RESIDUAL RISKS
No further risks will arise when properly using the FUTURA PRO machine.
SAFETY REGULATIONS
• Always disconnect the machine when it is not in use or when performing maintenance
operations.
• Check the electrical wiring periodically; replace any wires that show signs of wear.
• Always work with dry hands free of grease or oil.
• Never tug on the electricity supply lead and make sure it is not in contact with oil or other
liquids, sharp objects or heat. Never remove the grounding pin from the plug. Check that the
ground wire is connected properly.
• Do not use the machine in dangerous environments (wet or damp).
• All visitors, especially children, must stay at a safe distance from the machine and must
never come into contact with the electric wiring.
Operating manual FUTURA PRO
Copyright Silca 2018
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1 MACHINE DESCRIPTION
FUTURA PRO is an electronic machine operating on 3 axes with controlled movement.
Accurately studied, it adds a high degree of cutting precision to operating speed and ease of use.
FUTURA PRO operates only when connected to a TABLET containing a Silca program.
It uses a laser reader to read and/or codify flat keys with standard cuts.
It uses a tracer to decode keys with dimple and/or track cuts.
It can cut keys (in ferrous materials in general, brass, silver nickel, etc.) having:
• Standard cuts
• Dimple cuts
• Track cuts
• Special cuts (e.g. Ford Tibbe - with optional accessory)
• Cuts on tubular keys (with optional accessory)
FUTURA PRO is used to cut the following types of keys:
Keys with STANDARD CUTS
STANDARD on
Futura PRO JAPAN
Fig. 3
Keys with DIMPLE and/or TRACK CUTS
STANDARD on Futura PRO NA
and Futura PRO Automotive
Fig. 4
ATTENTION: Anodised aluminium keys, plastic keys or any other key without electrical conductivity
CANNOT BE decoded!
Operating manual FUTURA PRO
Copyright Silca 2018 5

1.1 MAIN OPERATING PARTS
K
T
S
P
Q1
Q2
R
P1
H
F
A
B
Z
M
C
G
J
J1
L
U
E
G1
I2
M1
I
D
Fig. 5
A- Tablet stand
B- Tablet
C- Safety shield
D- Lamp
E- Cover
F- Prismatic cutter (Standard cuts)
G- Cutter (Dimple/Track cuts)
G1 - Cutter shaft (Dimple/Track cuts)
H- Optic reader
I- Gauge
I2 - Gauge sensor
J- Tracer 01T
J1 - Tracer movement lever
L- Tool compartment
K- Swarf collection tray
M- Clamp 01V (Standard cuts) - Clamp 01J (Futura PRO JAPAN version)
M1 - Clamp knob (01V)
P- Clamp 01R (Dimple/Track cuts)
P1 - Clamp knob (01R )
Q1 - Left-hand jaw
Q2 - Right-hand jaw
R- ON/Emergency push button
S- X axis carriage
T- Y axis carriage
U- Z axis carriage
V- Ethernet port
W- Power pack
W1 - Power pack connector
Y- USB port for Tablet charge
Y1 - USB port standard
Z- Tool holder
VW1 YY1
W
Fig. 6
Operating manual FUTURA PRO
Copyright Silca 2018
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