SilverStone ES14-3300 User manual

ES14-3300/ES16-5000

WARNING
WARNING
WARNING
WARNING!
!
!
!
TO
TO
TO
TOPREVENT
PR EVENT
PREVENT
PREVENTSETIOUS
SE TIOUS
SETIOUS
SETIOUSRISK
RI SK
RISK
RISKOF
OF
O F
OFINJURY
IN JURY
INJURY
INJURYTO
TO
T O
TO
YOUORSELF
YOUORSELF
YOUORSELF
YOUORSELFAND
AN D
AND
ANDOTHERS
OT HERS
OTHERS
OTHERSOBSERVE
OB SERVE
OBSERVE
OBSERVETHE
TH E
THE
THE
FOLLOWING
FOLLOWING
FOLLOWING
FOLLOWINGSAFETY
SA FETY
SAFETY
SAFETYINSTRUC
IN STRUC
INSTRUC
INSTRUCT
T
T
TIONS.
IO NS.
IONS.
IONS.
Thesetruckmaybecomehazardousifadequatemaintenanceisneglected.Therefore,
adequatemaintenancefacilities,trainedpersonnelandproceduresshouldbe
provided.
Maintenanceandinspectionshallbeperformedinconformancewiththefollowing
practices:
1.Ascheduledplannedmaintenance,lubricationandinspectionsystemshouldbe
followed.
2.Onlyqualifiedandauthorizedpersonnelshallbepermittedtomaintain,repair,
adjust,andinspecttruck.
3.Beforeleavingthetruck:
–Donotparkthetruckonanincline.
–Fullylowertheloadforks.
–Setthekeyswitch(4)tothe"OFF"positionandremovethekey.
–Drawingbacktheemergencybrakeswitch(11).
–Foldinthefoldingsidearm
4.Beforestartingtooperatetruck:
–Beinoperatingposition
–Placedirectionalcontrolinneutral
–Beforeoperatingtruck,checkfunctionsofliftsystems,directionalcontrol,speed
control,steering,warningdevicesandbrakes.
5.Avoidfirehazardsandhavefireprotectionequipmentpresent.Donotuseopen
flametochecklever,orforleakageofelectrolyteandfluidsoroil.Donotuseopen
pansoffuelorflammablecleaningfluidsforcleaningparts.
6.Brakes,steeringmechanisms,controlmechanisms,guardsandsafetydevicesshall
beinspectedregularlyandmaintainedinlegiblecondition.
7.Capacity,operationandmaintenanceinstructionplatesordecalsshallbe
maintainedinlegiblecondition.
8.Allpartsofliftmechanismsshallbeinspectedtomaintaintheminsafeoperating
condition.

9.Allhydraulicsystemsshallberegularlyinspectedandmaintainedinconformance
withgoodpractice.Cylinders,valvesandothersimilarpartsshallbecheckedto
assurethat"drift"hasnotdevelopedtotheextentthatitwouldcreateahazard.
10.Truckshallbekeptinacleanconditiontominimizefirehazardsfacilitate
detectionoflooseordetectiveparts.
11.Modificationsandadditionswhichaffectcapacityandsafetruckoperationshall
notbeperformedbythecustomeroruserwithoutmanufacturerspriorwritten
approval.Capacity,operationandmaintenanceplatesordecalsshallbechanged
accordingly.

catalog
catalog
catalog
catalog
Correct
Correct
Correct
Correctuse
us e
use
useand
an d
and
andapplication
ap plication
application
application...........................................................................................
.. .........................................................................................
...........................................................................................
...........................................................................................1
1
1
1
1.
1.
1.
1.Truck
Tr uck
Truck
TruckDescription
De scription
Description
Description.........................................................................................................
.. .......................................................................................................
.........................................................................................................
.........................................................................................................2
2
2
2
1.1Assemblies.............................................................................................................2
1.2Identificationpointsanddataplates....................................................................5
1.3Specifications.........................................................................................................7
2.Transport
2.Transport
2.Transport
2.Transportand
an d
and
andCommissioning
Co mmissioning
Commissioning
Commissioning.................................................................................
.. ...............................................................................
.................................................................................
.................................................................................10
10
1 0
10
2.1Transport...............................................................................................................10
2.2UsingtheTruckfortheFirstTime.......................................................................10
2.3Duringbrake-in..................................................................................................... 11
3.Operation
3.Operation
3.Operation
3.Operation......................................................................................................................
.. ....................................................................................................................
......................................................................................................................
......................................................................................................................12
12
1 2
12
3.1SafetyRegulationsfortheOperationofForkliftTrucks....................................12
3.2Startingupthetruck.............................................................................................12
3.3Safetyregulationsfortruckoperation................................................................16
3.4Collectinganddepositingloads.........................................................................17
4.Battery
4.Battery
4.Battery
4.BatteryMaintenance
Ma intenance
Maintenance
Maintenance&
&
&
&Charging
Ch arging
Charging
Charging.............................................................................
.. ...........................................................................
.............................................................................
.............................................................................18
18
1 8
18
4.1Safetyregulationsforhandlingacidbatteries..................................................18
4.2Batterytype&dimension...................................................................................19
4.3Chargingthebattery............................................................................................19
4.4Batteryremovalandinstallation..........................................................................20
5.Forklift
5.Forklift
5.Forklift
5.ForkliftTruck
Tr uck
Truck
TruckMaintenance
Ma intenance
Maintenance
Maintenance........................................................................................
.. ......................................................................................
........................................................................................
........................................................................................22
22
2 2
22
5.1Operationalsafetyandenvironmentalprotection..............................................22
5.2MaintenanceSafetyRegulations........................................................................22
5.3Servicingandinspection.....................................................................................23
5.4Decommissioningtheindustrialtruck.................................................................29
5.5Safetycheckstobeperformedatregularintervalsandfollowinganyunusual
incidents.....................................................................................................................30
5.6Finalde-commissioning,disposal.......................................................................30
6.Troubleshooting
6.Troubleshooting
6.Troubleshooting
6.Troubleshooting..........................................................................................................
.. ........................................................................................................
..........................................................................................................
..........................................................................................................31
31
3 1
31

1
Correct
Correct
Correct
Correctuse
us e
use
useand
an d
and
andapplication
ap plication
application
application
The“GuidelinesfortheCorrectUseandApplicationofIndustrialTrucks”(VDMA)are
suppliedwiththetruck.Theguidelinesformpartoftheseoperatinginstructionsand
mustbeobserved.Nationalregulationsapplyinfull.
Thetruckdescribedinthepresentoperatormanualisanindustrialtruckdesignedfor
liftingandtransportingloadunits.
Itmustbeused,operatedandservicedinaccordancewiththepresentinstructions.
Anyothertypeofuseisbeyondthescopeofapplicationandcanresultindamageto
personnel,thetruckorproperty.Inparticular,avoidoverloadingthetruckwithloads
whicharetooheavyorplacedononeside.Thedataplateattachedtothetruckorthe
loaddiagramarebindingforthemaximumloadcapacity.Theindustrialtruckmustnot
beusedinfireorexplosionendangeredareas,orareasthreatenedbycorrosionor
excessivedust.
Proprietor
Proprietor
Proprietor
Proprietorresponsibilities
re sponsibilities
responsibilities
responsibilities
Forthepurposesofthepresentoperatormanualthe“proprietor”isdefinedasany
naturalorlegalpersonwhoeitherusestheindustrialtruckhimself,oronwhosebehalf
itisused.Inspecialcases(e.g.leasingorrenting)theproprietorisconsideredthe
personwho,inaccordancewithexistingcontractualagreementsbetweentheowner
anduseroftheindustrialtruck,ischargedwithoperationalduties.
Theproprietormustensurethatthetruckisusedonlyforthepurposeitisintendedfor
andthatdangertolifeandlimboftheuserandthirdpartiesareexcluded.
Furthermore,accidentpreventionregulations,safetyregulationsandoperating,
servicingandrepairguidelinesmustbefollowed.Theproprietormustensurethatall
truckusershavereadandunderstoodthisoperatormanual.
Failuretocomplywiththeoperatormanualshallinvalidatethewarranty.Thesame
appliesifimproperworkiscarriedoutonthetruckbythecustomerorthirdparties
withoutthepermissionofthemanufacturer’scustomerservicedepartment.
Attaching
Attaching
Attaching
Attachingaccessories
ac cessories
accessories
accessories
Themountingorinstallationofadditionalequipmentwhichaffectsorsupplementsthe
performanceoftheindustrialtruckrequiresthewrittenpermissionofthemanufacturer.
Insomecases,localauthorityapprovalshallberequired.
Approvalofthelocalauthoritieshoweverdoesnotconstitutethemanufacturer’s
Approval.

2
1.
1.
1.
1.Truck
Tr uck
Truck
TruckDescription
De scription
Description
Description
1.1
1.1
1.1
1.1Assemblies
As semblies
Assemblies
Assemblies
ItemComponentItemComponent
1Foldingoperatorpedal5ControlHandle
2Sidearm6Emergencybrakeswich
3Batterydischargeindicator7Mast
4Keyswitch8Liftmechanism

3
1.1.1
1.1.1
1.1.1
1.1.1Folding
Fo lding
Folding
Foldingoperator
op erator
operator
operatorpedal
pe dal
pedal
pedal
Foldingoperatorpedalhavetwostate:fold
andunfold.WhilethestateofFolding
operatorpedalchangedtheTravelspeed
(Max)changedtoo.Becauseofgasspring
thefoldingoperatorpedalcanfold
self-motion.
1.1.2
1.1.2
1.1.2
1.1.2Side
Si de
Side
Sidearm
ar m
arm
arm
Travelspeed(Max)willchangewhenthe
stateofsidearmischanged.Travelspeed
(Max)ismuchhigherwhenthesidearmis
unfolded.Thesidearmcanprotect
operatorwhentruckrunninginhighspeed.
1.1.3Battery
1.1.3Battery
1.1.3Battery
1.1.3Batterydischarge
di scharge
discharge
dischargeindicator
in dicator
indicator
indicator
TheLEDs(1)representbatteryresidual
capacity,TheLCD(2)displaysthe
operatinghours
Battery
Battery
Battery
BatteryDischarge
Di scharge
Discharge
DischargeIndicator
In dicator
Indicator
Indicator(1)
(1 )
(1)
(1)
Whenthetruckhasbeenreleasedvia
thekeyswitch,thebatterycharge
statusisdisplayed.
ThecoloursoftheLEDs(1)represent
thefollowingconditions:
LEDcolourvalue
GreenStandardbatteryresidualcapacity70-100%
OrangeStandardbatteryresidualcapacity50-60%
FlashingRedStandardbatteryresidualcapacity0-20%
BatteryDischargefor70%,Aflashingredshowonstoragebatterychargewarning.
BatteryDischargefor80%,Twoflashingredsshowonbatterychargeusedup
warning,Liftingisnowinhibited.Thebatterymustbecharged.
Operating
Operating
Operating
Operatinghours
ho urs
hours
hoursdisplay
di splay
display
display
Displayrangebetween0.0and99,999.0hours.Travelandliftingarelogged.Thisisa
backlitdisplay.

4
Power
Power
Power
Powerup
up
u p
uptest
te st
test
test
Onpowerupthedisplayshows:
–theoperatinghours
–thechargestatus
1.1.4
1.1.4
1.1.4
1.1.4Key
Ke y
Key
Keyswitch
sw itch
switch
switch
Switchescontrolcurrentonandoff.
Removingthekeypreventsthetruckfrombeingswitchedonbyunauthorised
personnel.
1.1.5Control
1.1.5Control
1.1.5Control
1.1.5ControlHandle
Ha ndle
Handle
Handle
9“Lower”buttonLowersloadforks.
10“Lift”buttonRaisesloadforks.
11Driving
regulator
Controlsthedrivingspeedanddirection
12Warningsignal
button
Triggersawarningsignal.
13Collisionsafety
switch
Safetyfunctionwhich,whenactivated,forcesthetruckto
reverseforapprox.3secondsandthencutsoutuntilthe
controllerisbrieflyrestoredtoneutral.
1.1.6
1.1.6
1.1.6
1.1.6Emergency
Em ergency
Emergency
Emergencybrake
br ake
brake
brakeswich
sw ich
swich
swich
Thesupplycurrentisinterrupted,allelectricalfunctionsaredeactivatedandthetruck
isautomaticallybraked.

5
1.2
1.2
1.2
1.2Identification
Id entification
Identification
Identificationpoints
po ints
points
pointsand
an d
and
anddata
da ta
data
dataplates
pl ates
plates
plates
ItemDescription
1Suspenddirection
2EPdecal
3“Neverstandundertheforks”and“Neverstandorrideonforksforany
reason”warning
4“Neverputyourhandsininnerandoutermast.“warning
5“Neverstandorrideonforksforanyreason”warning
6OperatorWarningDecal
7Operationexplain
8Loadcurve
9ACPowerDecal

6