SilverStone ES14-3300 User manual

ES14-3300/ES16-5000

WARNING
WARNING
WARNING
WARNING!
!
!
!
TO
TO
TO
TOPREVENT
PR EVENT
PREVENT
PREVENTSETIOUS
SE TIOUS
SETIOUS
SETIOUSRISK
RI SK
RISK
RISKOF
OF
O F
OFINJURY
IN JURY
INJURY
INJURYTO
TO
T O
TO
YOUORSELF
YOUORSELF
YOUORSELF
YOUORSELFAND
AN D
AND
ANDOTHERS
OT HERS
OTHERS
OTHERSOBSERVE
OB SERVE
OBSERVE
OBSERVETHE
TH E
THE
THE
FOLLOWING
FOLLOWING
FOLLOWING
FOLLOWINGSAFETY
SA FETY
SAFETY
SAFETYINSTRUC
IN STRUC
INSTRUC
INSTRUCT
T
T
TIONS.
IO NS.
IONS.
IONS.
Thesetruckmaybecomehazardousifadequatemaintenanceisneglected.Therefore,
adequatemaintenancefacilities,trainedpersonnelandproceduresshouldbe
provided.
Maintenanceandinspectionshallbeperformedinconformancewiththefollowing
practices:
1.Ascheduledplannedmaintenance,lubricationandinspectionsystemshouldbe
followed.
2.Onlyqualifiedandauthorizedpersonnelshallbepermittedtomaintain,repair,
adjust,andinspecttruck.
3.Beforeleavingthetruck:
–Donotparkthetruckonanincline.
–Fullylowertheloadforks.
–Setthekeyswitch(4)tothe"OFF"positionandremovethekey.
–Drawingbacktheemergencybrakeswitch(11).
–Foldinthefoldingsidearm
4.Beforestartingtooperatetruck:
–Beinoperatingposition
–Placedirectionalcontrolinneutral
–Beforeoperatingtruck,checkfunctionsofliftsystems,directionalcontrol,speed
control,steering,warningdevicesandbrakes.
5.Avoidfirehazardsandhavefireprotectionequipmentpresent.Donotuseopen
flametochecklever,orforleakageofelectrolyteandfluidsoroil.Donotuseopen
pansoffuelorflammablecleaningfluidsforcleaningparts.
6.Brakes,steeringmechanisms,controlmechanisms,guardsandsafetydevicesshall
beinspectedregularlyandmaintainedinlegiblecondition.
7.Capacity,operationandmaintenanceinstructionplatesordecalsshallbe
maintainedinlegiblecondition.
8.Allpartsofliftmechanismsshallbeinspectedtomaintaintheminsafeoperating
condition.

9.Allhydraulicsystemsshallberegularlyinspectedandmaintainedinconformance
withgoodpractice.Cylinders,valvesandothersimilarpartsshallbecheckedto
assurethat"drift"hasnotdevelopedtotheextentthatitwouldcreateahazard.
10.Truckshallbekeptinacleanconditiontominimizefirehazardsfacilitate
detectionoflooseordetectiveparts.
11.Modificationsandadditionswhichaffectcapacityandsafetruckoperationshall
notbeperformedbythecustomeroruserwithoutmanufacturerspriorwritten
approval.Capacity,operationandmaintenanceplatesordecalsshallbechanged
accordingly.

catalog
catalog
catalog
catalog
Correct
Correct
Correct
Correctuse
us e
use
useand
an d
and
andapplication
ap plication
application
application...........................................................................................
.. .........................................................................................
...........................................................................................
...........................................................................................1
1
1
1
1.
1.
1.
1.Truck
Tr uck
Truck
TruckDescription
De scription
Description
Description.........................................................................................................
.. .......................................................................................................
.........................................................................................................
.........................................................................................................2
2
2
2
1.1Assemblies.............................................................................................................2
1.2Identificationpointsanddataplates....................................................................5
1.3Specifications.........................................................................................................7
2.Transport
2.Transport
2.Transport
2.Transportand
an d
and
andCommissioning
Co mmissioning
Commissioning
Commissioning.................................................................................
.. ...............................................................................
.................................................................................
.................................................................................10
10
1 0
10
2.1Transport...............................................................................................................10
2.2UsingtheTruckfortheFirstTime.......................................................................10
2.3Duringbrake-in..................................................................................................... 11
3.Operation
3.Operation
3.Operation
3.Operation......................................................................................................................
.. ....................................................................................................................
......................................................................................................................
......................................................................................................................12
12
1 2
12
3.1SafetyRegulationsfortheOperationofForkliftTrucks....................................12
3.2Startingupthetruck.............................................................................................12
3.3Safetyregulationsfortruckoperation................................................................16
3.4Collectinganddepositingloads.........................................................................17
4.Battery
4.Battery
4.Battery
4.BatteryMaintenance
Ma intenance
Maintenance
Maintenance&
&
&
&Charging
Ch arging
Charging
Charging.............................................................................
.. ...........................................................................
.............................................................................
.............................................................................18
18
1 8
18
4.1Safetyregulationsforhandlingacidbatteries..................................................18
4.2Batterytype&dimension...................................................................................19
4.3Chargingthebattery............................................................................................19
4.4Batteryremovalandinstallation..........................................................................20
5.Forklift
5.Forklift
5.Forklift
5.ForkliftTruck
Tr uck
Truck
TruckMaintenance
Ma intenance
Maintenance
Maintenance........................................................................................
.. ......................................................................................
........................................................................................
........................................................................................22
22
2 2
22
5.1Operationalsafetyandenvironmentalprotection..............................................22
5.2MaintenanceSafetyRegulations........................................................................22
5.3Servicingandinspection.....................................................................................23
5.4Decommissioningtheindustrialtruck.................................................................29
5.5Safetycheckstobeperformedatregularintervalsandfollowinganyunusual
incidents.....................................................................................................................30
5.6Finalde-commissioning,disposal.......................................................................30
6.Troubleshooting
6.Troubleshooting
6.Troubleshooting
6.Troubleshooting..........................................................................................................
.. ........................................................................................................
..........................................................................................................
..........................................................................................................31
31
3 1
31

1
Correct
Correct
Correct
Correctuse
us e
use
useand
an d
and
andapplication
ap plication
application
application
The“GuidelinesfortheCorrectUseandApplicationofIndustrialTrucks”(VDMA)are
suppliedwiththetruck.Theguidelinesformpartoftheseoperatinginstructionsand
mustbeobserved.Nationalregulationsapplyinfull.
Thetruckdescribedinthepresentoperatormanualisanindustrialtruckdesignedfor
liftingandtransportingloadunits.
Itmustbeused,operatedandservicedinaccordancewiththepresentinstructions.
Anyothertypeofuseisbeyondthescopeofapplicationandcanresultindamageto
personnel,thetruckorproperty.Inparticular,avoidoverloadingthetruckwithloads
whicharetooheavyorplacedononeside.Thedataplateattachedtothetruckorthe
loaddiagramarebindingforthemaximumloadcapacity.Theindustrialtruckmustnot
beusedinfireorexplosionendangeredareas,orareasthreatenedbycorrosionor
excessivedust.
Proprietor
Proprietor
Proprietor
Proprietorresponsibilities
re sponsibilities
responsibilities
responsibilities
Forthepurposesofthepresentoperatormanualthe“proprietor”isdefinedasany
naturalorlegalpersonwhoeitherusestheindustrialtruckhimself,oronwhosebehalf
itisused.Inspecialcases(e.g.leasingorrenting)theproprietorisconsideredthe
personwho,inaccordancewithexistingcontractualagreementsbetweentheowner
anduseroftheindustrialtruck,ischargedwithoperationalduties.
Theproprietormustensurethatthetruckisusedonlyforthepurposeitisintendedfor
andthatdangertolifeandlimboftheuserandthirdpartiesareexcluded.
Furthermore,accidentpreventionregulations,safetyregulationsandoperating,
servicingandrepairguidelinesmustbefollowed.Theproprietormustensurethatall
truckusershavereadandunderstoodthisoperatormanual.
Failuretocomplywiththeoperatormanualshallinvalidatethewarranty.Thesame
appliesifimproperworkiscarriedoutonthetruckbythecustomerorthirdparties
withoutthepermissionofthemanufacturer’scustomerservicedepartment.
Attaching
Attaching
Attaching
Attachingaccessories
ac cessories
accessories
accessories
Themountingorinstallationofadditionalequipmentwhichaffectsorsupplementsthe
performanceoftheindustrialtruckrequiresthewrittenpermissionofthemanufacturer.
Insomecases,localauthorityapprovalshallberequired.
Approvalofthelocalauthoritieshoweverdoesnotconstitutethemanufacturer’s
Approval.

2
1.
1.
1.
1.Truck
Tr uck
Truck
TruckDescription
De scription
Description
Description
1.1
1.1
1.1
1.1Assemblies
As semblies
Assemblies
Assemblies
ItemComponentItemComponent
1Foldingoperatorpedal5ControlHandle
2Sidearm6Emergencybrakeswich
3Batterydischargeindicator7Mast
4Keyswitch8Liftmechanism

3
1.1.1
1.1.1
1.1.1
1.1.1Folding
Fo lding
Folding
Foldingoperator
op erator
operator
operatorpedal
pe dal
pedal
pedal
Foldingoperatorpedalhavetwostate:fold
andunfold.WhilethestateofFolding
operatorpedalchangedtheTravelspeed
(Max)changedtoo.Becauseofgasspring
thefoldingoperatorpedalcanfold
self-motion.
1.1.2
1.1.2
1.1.2
1.1.2Side
Si de
Side
Sidearm
ar m
arm
arm
Travelspeed(Max)willchangewhenthe
stateofsidearmischanged.Travelspeed
(Max)ismuchhigherwhenthesidearmis
unfolded.Thesidearmcanprotect
operatorwhentruckrunninginhighspeed.
1.1.3Battery
1.1.3Battery
1.1.3Battery
1.1.3Batterydischarge
di scharge
discharge
dischargeindicator
in dicator
indicator
indicator
TheLEDs(1)representbatteryresidual
capacity,TheLCD(2)displaysthe
operatinghours
Battery
Battery
Battery
BatteryDischarge
Di scharge
Discharge
DischargeIndicator
In dicator
Indicator
Indicator(1)
(1 )
(1)
(1)
Whenthetruckhasbeenreleasedvia
thekeyswitch,thebatterycharge
statusisdisplayed.
ThecoloursoftheLEDs(1)represent
thefollowingconditions:
LEDcolourvalue
GreenStandardbatteryresidualcapacity70-100%
OrangeStandardbatteryresidualcapacity50-60%
FlashingRedStandardbatteryresidualcapacity0-20%
BatteryDischargefor70%,Aflashingredshowonstoragebatterychargewarning.
BatteryDischargefor80%,Twoflashingredsshowonbatterychargeusedup
warning,Liftingisnowinhibited.Thebatterymustbecharged.
Operating
Operating
Operating
Operatinghours
ho urs
hours
hoursdisplay
di splay
display
display
Displayrangebetween0.0and99,999.0hours.Travelandliftingarelogged.Thisisa
backlitdisplay.

4
Power
Power
Power
Powerup
up
u p
uptest
te st
test
test
Onpowerupthedisplayshows:
–theoperatinghours
–thechargestatus
1.1.4
1.1.4
1.1.4
1.1.4Key
Ke y
Key
Keyswitch
sw itch
switch
switch
Switchescontrolcurrentonandoff.
Removingthekeypreventsthetruckfrombeingswitchedonbyunauthorised
personnel.
1.1.5Control
1.1.5Control
1.1.5Control
1.1.5ControlHandle
Ha ndle
Handle
Handle
9“Lower”buttonLowersloadforks.
10“Lift”buttonRaisesloadforks.
11Driving
regulator
Controlsthedrivingspeedanddirection
12Warningsignal
button
Triggersawarningsignal.
13Collisionsafety
switch
Safetyfunctionwhich,whenactivated,forcesthetruckto
reverseforapprox.3secondsandthencutsoutuntilthe
controllerisbrieflyrestoredtoneutral.
1.1.6
1.1.6
1.1.6
1.1.6Emergency
Em ergency
Emergency
Emergencybrake
br ake
brake
brakeswich
sw ich
swich
swich
Thesupplycurrentisinterrupted,allelectricalfunctionsaredeactivatedandthetruck
isautomaticallybraked.

5
1.2
1.2
1.2
1.2Identification
Id entification
Identification
Identificationpoints
po ints
points
pointsand
an d
and
anddata
da ta
data
dataplates
pl ates
plates
plates
ItemDescription
1Suspenddirection
2EPdecal
3“Neverstandundertheforks”and“Neverstandorrideonforksforany
reason”warning
4“Neverputyourhandsininnerandoutermast.“warning
5“Neverstandorrideonforksforanyreason”warning
6OperatorWarningDecal
7Operationexplain
8Loadcurve
9ACPowerDecal

6

7
1.2.1
1.2.1
1.2.1
1.2.1Truck
Tr uck
Truck
Truckdata
da ta
data
dataplate
pl ate
plate
plate
ItemDescriptionItemDescription
1Modelname9Max.allowablebatteryweight（kg）
2Type10Min.allowablebatteryweight（kg）
3Serialno.11load-liftheighttable
4Nominalloadcentre（mm）12Manufacturer
5Weightwithoutbattery(kg)13adress
6Nominalvoltage（V）14Equipmentno.
7Serviceweight（kg）15Servicetel
8Ratedcapacity（kg）16Licenceno.
Forqueriesregardingthetruckororderingsparepartspleasequotethetruckserial
number(3).
1.3Specifications
1.3Specifications
1.3Specifications
1.3Specifications
ItemDescriptionUnitParameter
1RatedcapacityKg1600
2Loadcentredistance(c)mm600
3Lift(mast-dependent)(h1)Maxmm3000

8
4Raiseliftspeed(Max)Fullyloadmm/s115
5Non-load160
6LoweringliftspeedFullyloadmm/s175
7Travelspeed(Max)FullyloadKm/h4.5
8Non-load5.5
9Max.gradeability(5min
rating)
Fullyload%8
10Non-load15
11TurningradiusPedalfolded(w1)mm1665
12Pedalunfold(w2)2130
13Groundclearance(m2)Minmm30
14ForkdimensionLength(l)mm1150
15Width(s)190
16Height(e)60
17spacebetweenforkInboard(b4)mm190
18Outboard(b2)570
19Forkheight（h8）Minmm85
20
Dimensions
lengthPedalfolded
(L2)
mm2003
21Pedalunfold
(L1)
mm2525
22width(b1)mm850
23height（h6）mm2020
24height（h7）3450
25Pedalheight（h2）mm140
26Sidearmheight（h3）mm1000
27ControlhandleheightMax(h5)mm1500
28Min(h4)mm1160
29Netweight I ncludingwithoutKg1430
30WithoutwithoutKg 1 160
31MotorTravelKW1.5
32RaiseliftKW3.0
33wheelLoadingWheel/
number
Ф85х70/4
34drivingwheel/numberФ230х75/1
35BalanceWheel/
number
Ф130х60/2
36BatteryType2V-VCF
37Voltage/capacityV/Ah24/210
38BrakedistanceNon-loadmm1
39Wheelbase(L0)mm1400
40Distancebetweenforks,
outer
Fork(b3)mm380
41Steering（b5）mm634

9

10
2.
2.
2.
2.Transport
Tr ansport
Transport
Transportand
an d
and
andCommissioning
Co mmissioning
Commissioning
Commissioning
2.1
2.1
2.1
2.1Transport
Tr ansport
Transport
Transport
2.1.1
2.1.1
2.1.1
2.1.1Lifting
Li fting
Lifting
Liftingthe
th e
the
thetruck
tr uck
truck
truckby
by
b y
bycrane
cr ane
crane
crane
1.Onlyusecraneliftinggearwith
sufficientcapacity.
2.Loadingweight=netweightoftruck
(+batteryweightforelectrictrucks).
3.craneliftinggeargetacrossfixed
hole(1)toLiftingthetruck.
–Parkthetrucksecurely.(see3.2.4
Parkingthetrucksecurelyonpage16).
–Securethecraneslingstothe
attachmentpoints(1).
Raisethetruckwiththeforksattheside
betweentheaxles.Raisethetruck
slightlyandmakesureitissecurely
positionedontheforks.Necessary
adjustorsecuretheforkswithstops.
Lowerthetruckslowlyontotheground
andpreventitfromrollingaway.
2.1.2
2.1.2
2.1.2
2.1.2Securing
Se curing
Securing
Securingthe
th e
the
thetruck
tr uck
truck
truckduring
du ring
during
during
transport
transport
transport
transport
Thetruckmustbesecurelyfastened
whentransportedonalorryoratrailer.
Keeppedalandsidearmfolded,avoid
themoutofbodywork.
-Theropeisusedtofixthetruckmust
befirmenough.
-Check.
Bothsidesneedtofix.
Loadingmustbecarriedoutbystaff
speciallytrained.Ineachcasecorrect
measurementsshallbedeterminedand
appropriatesafetymeasuresadopted.
2.2
2.2
2.2
2.2Using
Us ing
Using
Usingthe
th e
the
theTruck
Tr uck
Truck
Truckfor
fo r
for
forthe
th e
the
theFirst
Fi rst
First
First
Time
Time
Time
Time
Onlyoperatethetruckwithbatterycurrent.RectifiedACcurrentwilldamagethe
electroniccomponents.Cableconnectionstothebattery(towleads)mustbeless

11
than6m.
Preparingthetruckforoperationafterdeliveryortransport
Procedure
–Checktheequipmentiscomplete.
–Checkthehydraulicoillevel.
–Installthebatteryifnecessary,(see"4.4Batteryremovalandinstallation"onpage
19).
–Chargethebattery,(see"4.3Chargingthebattery"onpage18).
2.3During
2.3During
2.3During
2.3Duringbrake-in
br ake-in
brake-in
brake-in
Werecommendedoperatingthemachineunderlightloadconditionsforthefirststage
ofoperationtogetthemostfromit.Especiallytherequirementsgivenbelowshould
beobservedwhilethemachineisinastageof100hoursofoperation.
1.Mustpreventthenewbatteryfromoverdischargingwhenearlyused.
2.Performspecifiedpreventivemaintenanceservicescarefullyandcompletely.
3.Avoidsuddenstop,startsorturns.
4.Oilchangesandlubricationarerecommendedtodoearlierthanspecified.
5.Limitedloadis70～80%oftheratedload.

12
3.
3.
3.
3.Operation
Op eration
Operation
Operation
3.1Safety
3.1Safety
3.1Safety
3.1SafetyRegulations
Re gulations
Regulations
Regulationsfor
fo r
for
forthe
th e
the
theOperation
Op eration
Operation
Operationof
of
o f
ofForklift
Fo rklift
Forklift
ForkliftTrucks
Tr ucks
Trucks
Trucks
Driver
Driver
Driver
Driverauthori
au thori
authori
authoris
s
s
sation:
at ion:
ation:
ation:Theforklifttruckmayonlybeusedbysuitablytrained
personnel,whohavedemonstratedtotheproprietororhisrepresentativethatthey
candriveandhandleloadsandhavebeenauthorisedtooperatethetruckbythe
proprietororhisrepresentative.
Driver
Driver
Driver
Driver’
’
’
’s
s
s
srights,
ri ghts,
rights,
rights,obligations
ob ligations
obligations
obligationsand
an d
and
andresponsibilities:
re sponsibilities:
responsibilities:
responsibilities:Thedrivermustbeinformedof
hisdutiesandresponsibilitiesandbeinstructedintheoperationofthetruckand
shallbefamiliarwiththeoperatormanual.Thedrivershallbeaffordedallduerights.
Safetyshoesmustbewornwithpedestrianoperatedtrucks.
Unauthorised
Unauthorised
Unauthorised
UnauthorisedUse
Us e
Use
Useof
of
o f
ofTruck:
Tr uck:
Truck:
Truck:Thedriverisresponsibleforthetruckduringthetimeit
isinuse.Heshallpreventunauthorisedpersonsfromdrivingoroperatingthetruck.
Itisforbiddentocarrypassengersorliftpersonnel.
Damage
Damage
Damage
Damageand
an d
and
andFaults:
Fa ults:
Faults:
Faults:Thesupervisormustbeimmediatelyinformedofanydamage
orfaultstotheforklifttruck.Trucksnotsafeforoperation(e.g.wheelorbrake
problems)mustnotbeuseduntiltheyhavebeenrectified.
Repairs:
Repairs:
Repairs:
Repairs:Thedrivermustnotcarryoutanyrepairsoralterationstotheforklifttruck
withoutthenecessarytrainingandauthorisationtodoso.Thedrivermustnever
disableoradjustsafetymechanismsorswitches.
Hazardous
Hazardous
Hazardous
Hazardousarea:
ar ea:
area:
area:Ahazardousareaisdefinedastheareainwhichapersonisat
riskduetotruckmovement,liftingoperations,theloadhandler(e.g.forksor
attachments)ortheloaditself.Thisalsoincludesareaswhichcanbereachedby
fallingloadsoroweringoperatingequipment.
Unauthorisedpersonsmustbekeptawayfromthehazardousarea.Wherethereis
angertopersonnel,awarningmustbesoundedwithsufficientnotice.Ifunauthorised
personnelarestillwithinthehazardousareathetruckshallbebroughttoahalt
immediately.
Safety
Safety
Safety
SafetyDevices
De vices
Devices
Devicesand
an d
and
andWarning
Wa rning
Warning
WarningSigns:
Si gns:
Signs:
Signs:Safetydevices,warningsignsandwarning
instructionsshallbestrictlyobserved.
3.2
3.2
3.2
3.2Starting
St arting
Starting
Startingup
up
u p
upthe
th e
the
thetruck
tr uck
truck
truck
3.2.1
3.2.1
3.2.1
3.2.1P
P
P
Preparing
re paring
reparing
reparing
Beforethetruckcanbecommissioned,operatedoraloadunitlifted,thedrivermust
ensurethatthereisnobodywithinthehazardousarea.

13
Checks
Checks
Checks
Checksand
an d
and
andoperations
op erations
operations
operationsto
to
t o
tobe
be
b e
beperformed
pe rformed
performed
performedbefore
be fore
before
beforestarting
st arting
starting
startingdaily
da ily
daily
dailywork
wo rk
work
work
–Visuallyinspecttheentiretruck(inparticularwheelsandloadhandler)forobvious
damage.
–Visuallyinspectthebatteryattachmentandcableconnections.
3.2.2
3.2.2
3.2.2
3.2.2Switching
Sw itching
Switching
Switchingon
on
o n
onthe
th e
the
thetruck
tr uck
truck
truck
–MakesuretheEmergencybrakeswitchisdepressed(6).

14
–Makesurethebatteryisconnected
–Insertthekeyinthekeyswitch(4)
andturnittotherightasfarasitwillgo.
–Testthewarningsignalswitch(6).
Thetruckisnowoperational.
Thebatterycharge/dischargeindicator
(3)showstheavailablebattery
capacity.
Testthebrakingoperationofthecontrolhandle(5).
3.2.3Travelling,
3.2.3Travelling,
3.2.3Travelling,
3.2.3Travelling,Steering,
St eering,
Steering,
Steering,Braking
Br aking
Braking
Braking
Nevercarrypassengers.
Beextremelycarefulwhendrivingandsteering,especiallywhenoperatingoutsidethe
geometryofthetruck.
Emergency
Emergency
Emergency
EmergencyDisconnect
Di sconnect
Disconnect
Disconnect
–Drawingbacktheemergencybrakeswitch(6).
Allelectricalfunctionsaredeactivated.
Emergency
Emergency
Emergency
EmergencyStop
St op
Stop
Stop
Automaticbraking(emergencystop)occurswhenthecontrolhandle(5)is
released–thetillerautomaticallyrevertstotheupperbrakezone(B).
Ifthecontrolhandlemovesslowlytothebrakingzone,thecauseofthisfaultmustbe
rectified.Ifnecessary,replacetherecuperatingspring.
Warning!
Warning!
Warning!
Warning!
Beforeoperatingthetruck,checkall
controlsandwarningdevicesfor
properoperation.Ifanydamageof
faultisfound,don’toperatetruckuntil
corrected.

15
Travel
Travel
Travel
Travel
Donotreachbetweentheoperatorpedalandthetruckpanelwhenyoufoldupthe
pedal.
Wedistinguishbetweentwotravelmodes:
Truckwithafoldingoperatorpedalandmovinghandle.
–Pedestrianmode:Pushthesidearmsin,folduptheoperatorpedal(1).Thetruck
canonlybeoperatedatthereducedtravelspeed.
–Ridermode:Pushthesidearmsout,folddowntheoperatorpedal(1).Thetruckcan
beoperatedatmaximumspeed.
General:
General:
General:
General:
–Setthehandle(5)tothetravelzone(F).
–Turnthecontroller(11)totherequireddirection(fwd.orrev.).
Ifthesidearmsarenotfoldedout,thetruckcanonlybeoperatedatreducedspeed.
Donotdrivethetruckunlessthepanelsareclosedandproperlylocked.When
travellingthroughswingdoorsetc.makesurethatthedoorsdonotactivatethe
collisionsafetybutton(13).
Travelling
Travelling
Travelling
Travellingon
on
o n
oninclines
in clines
inclines
inclines
Loadsmustalwaysbecarriedatthatendofthetruckfacinguphill.
Steering
Steering
Steering
Steering
Innarrowbendsthedriverextendsbeyondthegeometryofthetruck.
–Movethetiller(5)totheleftorright.
Braking
Braking
Braking
Braking
Thebrakepatternofthetruckdependslargelyonthegroundconditions.Thedriver
musttakethisintoaccountwhenoperatingthetruck.
Thetruckcanbrakeinthreedifferentways:
–byplugging
–byusingtheoperatingbrake
–withtheemergencybrakeswitch(EmergencyDisconnect)
By
By
By
ByPlugging:
Pl ugging:
Plugging:
Plugging:
–Whentravelling,setthecontroller(11)totheoppositedirection.
Thetruckbrakesregenerativelyuntilitstartstomoveintheoppositedirection.
Therateofbrakingdependsonthepositionofthecontroller.
Braking
Braking
Braking
Brakingwith
wi th
with
withthe
th e
the
theoperating
op erating
operating
operatingbrake:
br ake:
brake:
brake:
–Setthetiller(5)tooneofthebrakezones(B).
Thedrivemotorbrakesregenerative(motorbrake).Onlywhenthisbrakefailsto
achievethenecessarybrakeforceisthemechanicalbrake(magneticbrake)applied.
Whenthetruckisidlethemagneticbrake(magneticbrake)applies.
Whenthetillerisreleaseditrevertstotheupperbrakingzone(B).
Braking
Braking
Braking
Brakingwith
wi th
with
withthe
th e
the
theemergency
em ergency
emergency
emergencybrake
br ake
brake
brakeswi
sw i
swi
swit
t
t
tch
ch
c h
ch:
:
:
:
–PressEmergencybrakeswitch(11).
Thecircuitisinterrupted,allelectricalfunctionsarecutoutandthetruck
automaticallybrakes(magneticbrake).

16
3.2.4Parking
3.2.4Parking
3.2.4Parking
3.2.4Parkingthe
th e
the
thetruck
tr uck
truck
trucksecurely
se curely
securely
securely
Whenyouleavethetruckitmustbesecurelyparkedevenifyouonlyintendtoleaveit
forashorttime.
–Donotparkthetruckonanincline.
–Fullylowertheloadforks.
–Setthekeyswitch(10)tothe"0"positionandremovethekey.
–Drawingbacktheemergencybrakeswitch(11).
–Foldinthefoldingsidearm
Donotreachbetweentheoperatorplatformandthetruckpanelwhenyoufoldupthe
foldingplatform.
3.3Safety
3.3Safety
3.3Safety
3.3Safetyregulations
re gulations
regulations
regulationsfor
fo r
for
fortruck
tr uck
truck
truckoperation
op eration
operation
operation
Travel
Travel
Travel
Travelroutes
ro utes
routes
routesand
an d
and
andwork
wo rk
work
workareas
ar eas
areas
areas:
:
:
:Onlyuselanesandroutesspecificallydesignated
fortrucktraffic.Unauthorisedpersonsmuststayawayfromworkareas.Loadsmust
onlybestoredinplacesspeciallydesignatedforthispurpose.
Driving
Driving
Driving
Drivingconduct:
co nduct:
conduct:
conduct:Thedrivermustadaptthetravelspeedtolocalconditions.
Thetruckmustbedrivenatslowspeedwhennegotiatingbendsornarrow
passageways,whenpassingthroughswingdoorsandatblindspots.Thedrivermust
alwaysobserveanadequatebrakingdistancebetweentheforklifttruckandthe
vehicleinfrontandmustbeincontrolofthetruckatalltimes.Abruptstopping
(exceptemergencies),rapidUturnsandovertakingatdangerousorblindspotsare
notpermitted.Itisforbiddentoleanoutoforreachbeyondtheworkingandoperating
area.
Travel
Travel
Travel
Travelvisibility
vi sibility
visibility
visibility:
:
:
:Thedrivermustlookinthedirectionoftravelandmustalwayshave
aclearviewoftherouteahead.Loadswhichaffectvisibilitymustbestoredatthe
rearofthetruck.Ifthisisnotpossible,asecondpersonmustwalkinfrontofthetruck
asalookout.
Negotiating
Negotiating
Negotiating
Negotiatingslopes
sl opes
slopes
slopesand
an d
and
andinclines
in clines
inclines
inclines:
:
:
:Negotiatingslopesorinclinesisonlypermittedif
suchroadsarecleanandhaveanon-slipsurfaceandprovidingsuchjourneysare
safelyundertakeninaccordancewiththetechnicalspecificationsforthetruckin
question.Thetruckmustalwaysbedrivenwiththeloadunitfacinguphill.The
industrialtruckmustnotbeturned,operatedatanangleorparkedoninclinesor
slopes.Inclinesmustonlybenegotiatedatslowspeed,withthedriverreadytobrake
atanymoment.
Negotiating
Negotiating
Negotiating
Negotiatinglifts
li fts
lifts
liftsand
an d
and
anddocks
do cks
docks
docks:
:
:
:Liftsanddocksmustonlybeusediftheyhave
sufficientcapacity,aresuitablefordrivingonandauthorisedfortrucktrafficbythe
o wner.Thedrivermustsatisfyhimselfoftheabovebeforeenteringtheseareas.The
truckmustenterliftswiththeloadinfrontandmusttakeupapositionwhichdoes
notallowittocomeintocontactwiththewallsoftheliftshaft.