Simplex 4002 User manual

Simplex 4002 Fire Alarm
I l
Installation and Operating
Instructions
0 1994 Simplex Xme Recorder Co.
FA4-21-151 (574-009)
All specifications and other informatlon shown were current as of p&kation, and are s&+xt to change without notce.
Ed 3 94
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WARRANTY
Contact your local
Simplex Time Recorder Co.
branch office listed in the
Yellow Pages for Warranty
Registration & Information.
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TABLE OF CONTENTS PAGE
SECTION 1
System Operation Description .......................................................................................................................... 3
Pushbuttons .................................................................................................................................................. 4
Toggle Switches ............................................................................................................................................ 4
Indicators ....................................................................................................................................................... 4
Panei Displavs
Normal Condition ........................................................................................................................................... 6
Trouble Condition ........................................................................................................ .................................. 6
Alarm Condition ..................................................................................................... 6
........................................
Operating 4002 Optional Equipment ................................................................................................................ 6
Control Panel Operating instructions
Alarm Conditions ........................................................................................................................................... 7
Trouble Conditions ........................................................................................................................................ 7
Sprinkler Activation ........................................................................................................................................ 8
System Test Procedures
Battery Test .................................................................................................................................................... 9
Walk TestTM ...................................................................................................................................................
LED and Trouble Buzzer Test ..................................................................................................................... 1:
Manual Evacuation Test (Drill) 10
.......... ..........................................................................................................
Graphic Representation Of Audible Zone Codes ........................................................................................... 11
What To Do In Case Of Trouble ..................................................................................................................... 12
System Troubleshooting Chart .................................................................................................................... 12
SECTION 2
Installation
Introduction .................................................................................................................................................. 16
General Notes ............................................................................................................................................. 16
Installation Checklist ................................................................................................................................... 17
Back Box Installation ............................................................................................................ .......................... 18
General Requirements For Fire Alarm Wiring ............................................................................................... 19
Plastic Pipe, Raceway, Cable .................................................................................................................... 19
System Wiring Specifications ......................................................................................................................... 19
Initiating Device Wiring ...............................................................................................................................
Notification Appliance Wiring.. ..................................................................................................................... ::
Control Circuits ................................................................................................. .......................................... 20
Incoming Power .......................................................................................................................................... 21
Earth Detection (Ground) ............................................................................................................................ 21
Mounting and Wiring Peripheral Devices ....................................................................................................... 21
Style 6 ......................................................................................................................................................... 21
Style D ......................................................................................................................................................... 22
Checking System Wiring ................................................................................................................................. 22
Style B Initiating Device.. ............................................................................................................................. 22
Style D Initiating Device .............................................................................................................................. .22
Sprinkler Tamper Switch Circuit ................................................................................................................... 22
Style Y Notification Appliance.. .................................................................................................................... 22
Style Z Notification Appliance ...................................................................................................................... 23
Re-Mounting Electronic Components in Back Box .......................................................................................... 23
Terminations Of System Wiring ........................................................................................................................ 24
Initiating Device Circuit ................................................................................................................................. 24
Notification Appliance Circuit..
Control Relay Circuit
..........................................................................................................................................................................................................................................................
zi
.
Annunciator Output Circuit ........................................................................................................................... 24
City Relay ...................................................................................................................................................... 24
Special Zone Inputs ...................................................................................................................................... 24
Connect Power to System ............................................................................................................................ 24
2120 Connection ........................................................................................................................................... 25
SCU/RCU Wiring .............................................................. 25
............................................................................
Fan Control Module ...................................................................................................................................... 25
Walk T~s:‘~ is protected by U.S. Patent NO. 4.725818.
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Setting DIP Switches, SWl, SW2 And SW3 ................................................................................................... 25
Definitions Of System Functions .................................................................................................................. 27
Normal Operation .......................................................................................................................................... 27
Alarm Verification .......................................................................................................................................... 27
Coded input On Zone 1 ............................................................................................................................... 28
Waterflow On Zone 7 ................................................................................................................................... 28
Sprinkler Supervision On Zone 8 ...................................... ........................................................................... 28
Signal Cutoff After 10 Minutes ..................................................................................................................... 28
Signal Silence Inhibit .................................................................................................................................... 29
2120 Connection Present In System ........................................................................................................... 29
Walk TestTM Mode.. ......................................................................................................................................... 29
Manual Evacuation Switch Enabled/Disabled .............................................................................................. 29
Signal Coding ................................................................................................................................................ 29
Selective Signal Circuit Operation ................ ................................................................................................ 30
ESP Program Mode ...................................................................................................................................... 30
Walk TestTM..
....................................................................................................................................................... 31
Re-Mounting Retainer and Door ........... ........................................................................................................... 31
Customer Information ......... .............................................................................................................................. 31
Glossary of 4002 Fire Alarm System Terms ................................................................................................... 32
APPENDIX A - Expanded Simplex Programming Option ................................................................................. 33
Selective Signal Circuit Operation .................................................................................................................... 33
Selective Relay Control Operation ................................................................................................................... 33
Selective Fan/Damper Control Relay Operation .............................................................................................. 33
Selective Door Holder Relay Control ............................................................................................................... 34
Selective Bypass Control Switch Operation ..................................................................................................... 34
Selective Switch Operation ............................................................................................................................... 34
Multiple Tamper Zones ..................................................................................................................................... 34
Stage l/Stage 2 Operation or Pre-Signal Operation ....................................................................................... 34
Cross Zoning ..................................................................................................................................................... 34
Timing Functions ............................................................................................................................................... 34
Master Code ..................................................................................................................................................... 34
Non-Alarm Monitor Point Operation ................................................................................................................. 34
Non-Latching Monitor Point Operation ............................................................................................................. 34
Pie20 Signal Operation ..................................................................................................................................... 34
AC Power Fail (Control) ................................................................................................................................... 34
2120 Non-Default Operation ............................................................................................................................. 34
RCU Switch Non-Default Operation ................................................................................................................. 35
SCU Point Matrix (Zone Grouping) .................................................................................................................. 35
Elevator Recall with Alternate Floor ................................................................................................................. 35
System Reset (Special Operation) ................................................................................................................... 35
Point Sensing .................................................................................................................................................... 35
PNIS Zone Coding ............................................................................................................................................ 35
APPENDIX B - Fan Control Module
Features .._..___._._..........._.._............................................ ....................................._............................................. 36
Panel Connections ....._..._................................................................................................................................ 36
Field Connections.. .
. . ........._.._............. ........................................................................................................... 36
Switches ................................_..._.......... ...................................................................__._........._._._..._.._._..._........36
DIP Switch SW1 ........_..._...__........... ....._._................................................................................._.................. 36
Switch SW2 .
............................................................................................................................................... 37
Switch SW3 ................................................................................................................................................. 38
DIP Switch SW4.... ...................................................................................................................................... 38
DIP Switch SW3 on CPU Module ..............................................................._.................................................... 38
Interconnection Diagram ............................................................_.................................................................... 39
Wire Length Chart in Feet ...................._.......................................................................................................... 40
APPENDIX C - Battery Testing Information ......................._..................._........._................................................. 41
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SECTION 1
Figure 1 - 4002 Fire Alarm System
SYSTEM OPERATION DESCRIPTION
The 4002 is a battery-backed, U.L. listed, power-limited, electrically-supervised fire alarm system that, depending
on its size, can operate up to six notification appliance (signal) circuits and monitor up to 32 zones of initiating
device circuits. In addition, a 4002 can automatically control equipment such as fire doors, smoke dampers, fans
and elevators during a fire condition.
The 4002 provides audible and visual indications during trouble or alarm (fire) conditions. Should either of the
above occur, the system sounds the applicable notification device(s) and flashes the applicable LED (one of the
yellow LEDs for trouble, one of the red LEDs for alarm). The indications continue until someone appropriately
acknowledges the condition (presses the TROUBLE SILENCE or the ALARM SILENCE push button).
l Acknowledging the condition silences the notification device(s), causes the flashing LED to illuminate steadily
and, in the case of an alarm, illuminates the ALARM SILENCED LED.
Note 1: If, following a trouble or alarm acknowledgement, another circuit or zone goes into trouble or alarm, the
applicable LED flashes and, in the case of an alarm, the alarm notification device(s) resound.
Note 2: Once in alarm, the system remains in alarm until (1) the device that initiated the alarm is restored to
normal and (2) the panel is reset.
The user interface with the system consists of controls and indicators which are mounted in the control panel. The
purposes of these controls and indicators are as follows, and are shown on Figure 2.
3
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4002 CONTROL PANEL
OPERATOR SWITCHES AND INDICATORS
a. PUSH BUTTONS
1. SYSTEM RESET - Used to reset the system following an alarm condition.
2. ALARM SILENCE - Used to stop alarm signal operation during an alarm condition.
3. TROUBLE SILENCE - Used to stop the panel trouble signal from sounding during trouble conditions.
4. MANUAL EVAC - Causes the alarm signals to operate. (Does not activate control relays or city
disconnect). This pushbutton must be held in for 3 seconds to activate indicating
appliances.
b. TOGGLE SWITCHES
1. CITY BYPASS - In the “UP” position, prevents the system from reporting an alarm condition to the
municipal fire department and causes both the “system trouble” and “city trouble” LEDs
along with the trouble signal to activate.
2. AUX 1 BYPASS - A. The UP position, prevents alarm relay #l from energizing during an alarm
condition and causes the “SYSTEM TROUBLE” LED and trouble signal to
activate.
B. Becomes inoperative if jumper JW12 is removed. The Aux 1 relay will operate like
the piezo during a trouble condition. The “System Trouble” LED will illuminate
when a trouble condition exists. Outputs of Aux 1 relay are silenced with the
Trouble Silence push button.
3. AUX 2 BYPASS - The “UP” position, prevents alarm relay #2 from energizing during an alarm condition
and causes the “system trouble” LED and the trouble signal to activate.
c. INDICATORS (amber LED’s)
1. SYSTEM TROUBLE - Used to indicate abnormal conditions in the system.
2. SIGNAL 1 TROUBLE - Indicates a wiring fault (open or short) or a defective device in signal circuit #l .
3. SIGNAL 2 TROUBLE - Indicates a wiring fault (open or short) or a defective device in signal circuit ##2.
4. CITY TROUBLE - Indicates either the “Cii Bypass” toggle switch in the bypass position or a wiring fault
(open) between the panel and the municipal fire reporting system.
5. ANNUN TROUBLE - Indicates a problem within the annunciator or a wiring fault (open) between the
panel and the annunciator.
6. POWER TROUBLE - Indicates either total or partial loss of AC power (brown out conditions) or battery
is disconnected.
7. GROUND TROUBLE - Indicates a ground fault in the system.
8. POWER ON - indicates AC power is applied to system. This is a green LED.
9. ALARM SILENCED- Indicates Alarm Evacuation Signals have been silenced.
10. ZONE - From 8 to 32 red “ALARM” LEDs and an equal number of amber “TROUBLE” LEDs.
l Each “ZONE ALARM” LED indicates an alarm condition (fire) in its zone; each “ZONE TROUBLE” LED
indicates a trouble in its zone. 4
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ANNUNCIATOR TROUBLE ZONE 1 ALARM
POWER TROUB\E I I ZgNE 2 ALARM
SYSTEM TROUBLE
3
,:
SIGNAL 1 TROUBLE :
SIGNAL 2 TROUBLE i
ClTY TROUBLE -4 :
SYSTEM RESET
ALARM SILENCE
TROUBLE SILENCE
MANUAL EVACUATION
,ZONE 1 TROUBLE
ZONE 2 TROUBLE
*ZONE 3 TROUBLE
ZONE 4 TROUBLE
I I I \
GROUND TROUBLE ZONE 3 ALARM
I
POWER ON ZdNE 4 ALARM
AUX 1 BYPASS
ZONE 5 ALARM ZONE 6 ALARM
\
CITY BYPASS /
ZONE 5 TROUBLE
ZONE 6 TROUBLE
ZONE 7 TROUBLE
ZONE 8 TROUBLE
A”X 2 BypAss ALARM’SILENCED \
ZONE 7 ALARM
ZONE 8 ALARM
Figure 2 - 4002 Operator Switches And Indicators
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4002 PANEL DISPLAYS
NORMAL, TROUBLE AND ALARM CONDITIONS
l Normal Condition
- Green “POWER ON” LED on.
- All other panel indicators off.
0 Trouble Condition
- System Trouble buzzer sounds continually.
- One or more amber “TROUBLE” LEDs on.
0 Alarm Condition (Non-ESP)
- All signals sound.
- AUX and city relays activate.
- One or more “ALARM” LEDs flash.
- System trouble buzzer sounds at a march time cadence (120 pulses per minute).
Note: The following Software functions will affect the ALARM SILENCE operation.
a. Selective coded station input - Indicating appliances cannot be silenced when zone 1 is in alarm. The
indicating appliances will be silenced automatically when coding is complete. The flashing zone LED
will change to a steady state when the code is completed.
b. Waterflow Sprinkler On Zone 7 - Indicating appliances cannot be silenced if water is flowing in the
sprinkler system.
c. Alarm Silence inhibit - Programmed for 1, 3, or 5 minutes.
d. Signal Cutoff - After 10 minutes of continuous operation, signals silence autom&aiiy.
l Signals can be manually silenced at any time.
OPERATING 4002 OPTIONAL EQUIPMENT
l ESP Programming Option (See Appendix A)
- System programmed to meet customer requirements.
- Provides 23 additional functions.
l Fan Control Module (See Appendix B)
- Provides hand/OFF/automatic (HOA) operations for climate and smoke control.
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4002 FIRE ALARM SYSTEM OPERATING INSTRUCTIONS
FOLLOWING AN ALARM/TROUBLE CONDITION
YOUR SAFETY AN0 THE SAFETY OF THOSE AROUND YOU
ALWAYS COMES FIRST!
g a fire depend upon lee01 practices. Be sure
HOW TO OPERATE THE PANEL DURING AN ALARM SITUATION:
l Identify the zone in alarm via the control panel indicators. Follow Local Procedure to investigate that zone to
determine the cause of the alarm. (Pull station activated, smoke detector activated etc.)
l After all occupants are evacuated, unlock and open the panel door.
l To silence signals, press the alarm silence push button.
- Audible signals are silenced, alarm silenced LED illuminates, and any red zone indicator that was flashing
comes on steady. If another alarm is reported from another zone, the alarm signals sound again, the alarm
silenced LED turns OFF, and the red indicator representing the zone in alarm flashes until the audible signals
are again silenced.
HOW TO RESET THE FIRE ALARM SYSTEM FOLLOWING AN ALARM CONDITION:
l When the alarm situation has been cleared, restore or replace all affect& alarm-initiating devices (pull stations
and detectors) in accordance with the instructions provided with each device.
l Press and hold the SYSTEM RESET switch until LEDs illuminate (see Note below).
- The trouble buzzer sounds for 2 seconds and LEDs illuminate for approximately 5 seconds.
WHAT TO DO IN CASE OF TROUBLE:
l Notify appropriate personnel.
NAME ADDRESS PHONE
NUMBER
l Unlock and open panel door.
l If tone device is sounding, press the trouble silence push button.
l Refer to the 4002 Customer Instructions manual for additional instructions or call a local Simplex Branch Office
for assistance.
Note: The following options affect the system as follows:
l Waterflow/Sprinkler - you cannot silence an alarm or reset the system if water is flowing in the
sprinkler system.
l Coded Input On Zone 1 -the signals cannot be silenced while a code is being transmitted.
l ESP (Expanded Simplex Programming)
l Silence Inhibit - you cannot silence an alarm or reset the system until the specified time period has
elapsed.
0 Custom Project Specific Software Programming
THESE INSTRUCTIONS ARE INTENDED TO BE FRAMED AND MOUNTED ADJACENT TO THE
CONTROL PANEL FOR READY REFERENCE.
__--- -_------------- ------
Refer to the Customer’s Instructions for a detailed description of system operation. 4
7
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HOW TO OPERATE THE PANEL 4002 CONTROL
PANEL DURING AND AFTER SPRINKLER
SYSTEM ACTIVATION
The panel, when programmed in software for this function, indicates one or more sprinkler water flow
devices connected to zone 7are in alarm by:
a. Flashing zone 7 red “ALARM” LED.
b. Sounding the “sprinkler alarm” (general alarm signals) and designated signal circuit 2.
c. Piezo sounds “FAST MARCH TIME” signal.
Note: The designated sprinkler alarm signal(s) on signal circuit #2 cannot be silenced while the sprinkler
system is active.
Actions to take:
a. Investigate the cause of the sprinkler system alarm. It could be a fire. lf NO FIRE or WHEN THE FIRE IS OUT,
continue.
b. Turn off the water supply valve for the sprinkler system.
c. Zone 8 “ALARM” LED flashes.
d. Press the “ALARM SILENCE” push button to silence signals.
- “ALARM SILENCED” LED illuminates
- The general alarm signals and piezo are silenced.
- Zone 7 red “ALARM” LED goes on steady.
- Zone 8 red “ALARM” LED goes on steady until someone turns the sprinkler system water supply valve back
on, then it will automatically go off.
e. Restore or replace sprinkler heads in accordance with the instructions provided with the devices.
f. Recharge the sprinkler system in accordance with the directions provided with the sprinkler system.
- During the recharging period, zone 7 “ALARM” LED glows steady.
g. When the sprinkler system is fully charged, press the “SYSTEM RESET” push button.
- .The “ALARM” LEDs go off.
Note: Until the sprinkler system is fully charged, waterflow may be detected by the panel and the fire alarm
system may go into alarm again. You may have to repeat this procedure several times while
recharging the sprinkler system.
8
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4002 FIRE ALARM SYSTEM
TEST PROCEDURE
Note: This procedure should be followed when the system is installed during periodic tests required by code.
Check with local codes to determine how frequently your system should be tested. Inform appropriate
personnel that you wili be testing the fire alarm system. Then unlock and open the panel door. Remove the
panel retainer plate (two “squeeze clips” hold it in place).
BATTERY TEST
a. Check battery power as follows:
1. Remove AC power from panel by disconnecting the main power feed.
2. Silence the trouble signals by pressing the “TROUBLE SILENCE” push button.
3. Wait five minutes.
4. Activates the “MANUAL EVAC” switch. Ailow the system to sound for 2 minutes.
5. Using a meter, read across the pins of P5 (found on the bottom-left of the CPU board [see Figure 4, page
151).
l Voltage must exceed 20VDC (if less than 20VDC, call your local Simplex Branch office).
6. Apply AC power to the panel.
Note: See Appendix C for additional battery testing information.
WALK TEST”‘.’
#a. Put the panel in its Walk Test” mode as follows:
1. (See Figure 3) Transfer program DIP switch
SW2-1 to OFF.
l For location of SW2, see Figure 4 (page 15).
2. Press the SYSTEM RESET push button. The
panel’s LEDs will all light (except POWER and
GROUND TROUBLE) then the panel will
indicate SYSTEM TROUBLE and CITY
TROUBLE. The city circuit is disabled during
the walk test.
c
PROGRAM SWJTCHES
Figure 3 - DIP Switch SW2 Position 1
3. Activate each of the system’s alarm initiating devices (pull stations, smoke detectors, heat detectors etc.).
o The signals will sound a “zone identification” code following the activation of any alarm initiating device
(See CODE CHART ON PAGE 11).
0 After the code, the system resets itself in approximately 5 seconds,
Note: Smoke detector and rate-of-rise heat detectors may require more than five seconds to clear, and
hence may cause the system to reissue the previous code.
9
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4. Test for electrical supervision of wiring to each device as follows:
1. Disconnect a wire from each device (in the case of a smoke detector, remote it from its base).
2. Reconnect the wire or reinstall the smoke detector head.
l The signals should sound for four seconds each time a wire is disconnected or a smoke detector
head is removed.
Note: Failure of the signals to sound indicates an improperly wired zone circuit, signal circuit or smoke
detector base.
IMPORTANT: Upon completing the system Walk TestTM:
l Return DIP switch SW2-1 to its ON position.
l Install the panel frontplate.
l Press the SYSTEM RESET push button.
l Notify appropriate personnel that the test has been completed.
LED AND TROUBLE BUZZER TEST
Press the SYSTEM RESET push button for approximately two seconds.
l The trouble buzzer will sound for approximately 2 seconds.
l Except for the “POWER TROUBLE,” “GROUND TROUBLE,” and those for signal circuits 3 and above, all panel
LEDs must light for about 5 seconds.
MANUAL EVACUATION TEST (DRILL)
a. Perform “Manual Evacuation Test” as follows:
1. Inform appropriate personnel that you will be testing the fire alarm system.
2. Unlock and open the fire alarm panel door.
3. Press and hold the “MANUAL EVAC” push button IN for 3 seconds.
The notification appliances will sound to alert personnel within the building. The notification appliance will
continue to sound until silenced by pressing the “ALARM SILENCE” or the “SYSTEM RESET” push button.
Note: Manual evacuation tests do not activate the auxiliary relays or the municipal fire department city
connections.
l Should a valid alarm initiation occur during a manual evacuation test, the auxiliary relays and the
city circuit connections activate.
10
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GRAPHIC REPRESENTATION OF AUDIBLE ZONE CODES
a. If “simple coding” is programmed in your system to identify the zone where a fire condition exists, a zone code
repeats on the alarm signals until the alarm is silenced.
b. If a Walk TesP is being performed, a zone code sounds once on the alarm signals before the panel
automatically resets itself.
c. Each long dash (-) represents a half-second-long signal pulse.
d. Each short dash (-) represents a quarter-second-long signal pulse.
Zone
No.
l=
2=
3=
4=
5=
6=
7=
8=
9=
10 =
11 =
12 =
13 =
14 =
15 =
16 =
17 =
18 =
19 =
20 =
21 =
22 =
23 =
24 =
25 =
26 =
27 =
28 =
29 =
30 =
31 =
32 =
Zone Identification Code
-
--
---
----
-----
_-----
_------
_-------
_----s-v-
- --
- -
- --
- ---
- ----
- -----
- ---e-e
- -A-----
Description
1 long
2 long
3 long
4 long
5 long
6 long
7 long
8 long
9 long
1 long, pause, 2 short
1 long, pause, 1 long
1 long, pause, 2 long
1 long, pause, 3 long
1 long, pause, 4 long
1 long, pause, 5 long
1 long, pause, 6 long
1 long, pause, 7 long
_ -_--A---
1 long, pause, 8 long
_ ___------ 1 long, pause, 9 long
-- -- 2 long, pause, 2 short
-- - 2 long, pause, 1 long
-- -- 2 long, pause, 2 long
-- --- 2 long, pause, 3 long
-- ---- 2 long, pause, 4 long
-- ----- 2 long, pause, 5 long
_- --e-w- 2 long, pause, 6 long
-- _--A--- 2 long, pause, 7 long
-- -------- 2 long, pause, 8 long
-- --------- 2 long, pause, 9 long
--- -- 3 long, pause, 2 short
--- - 3 long, pause, 1 long
--- -- 3 long, pause, 2 long
11
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WHAT TO DO IN CASE OF TROUBLE
a. Notify appropriate personnel that the system is in trouble.
b. Unlock and open the panel door. Then press the TROUBLE SILENCE push button.
c. Check to see what the panel’s symptoms are. Then perform the action which applies to those symptoms as
described in the SYSTEM TROUBLESHOOTING CHART. See Figure 4 (page 15) for location of components
identified on the troubleshooting chart. The troubleshooting chart is located on pages 12 through 14.
SYSTEM TROUBLESHOOTING CHART
IMPORTANT
Corrective actions which follow asterisks should be performed
only by a Simplex technician or a qualified electrician.
Symptom
C 1. Zone “ALARM* LED is on, and
system cannot be reset
Probable Cause
l Pull station activated
Corrective Action
Restore pull station.
l Smoke detector alarm indicator
on steady Reset or replace smoke detector.
l Duct smoke detector alarm
indicator on steady Reset or replace duct detector.
l Heat detector activated Restore or replace heat detector.
l Waterflow device activated
l Zone circuit shorted
Restore waterflow device.
* Clear shorted line condition.
(The E.O.L. resistors 3.3K ohms
should be read between the zone
terminals.)
# 2. Both “SYSTEM TROUBLE” and one
or more “ZONE” Trouble LEDs are
on.
l Alarm initiating device (smoke
det, pull station) removed from
zone
Replace alarm initiating device.
0 Open connection in zone wiring * Repair the open line condition.
(The E.O.L. resistor’s 3.3K ohms
should be read between the zone
terminals.)
# 3. “POWER ON” LED is off
l Defective module in tire alarm panel
l Fire alarm 120VAC circuit
breaker tripped
Call Simplex
Reset breaker.
l Fuse F2 in panel open Replace fuse F2 (8 Amp) (see
page 15, Figure 4).
l Low AC voltage or “brownout”
condition (brown-out voltage is
102 VAC or less)
* Check power distribution in
building.
12
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1 Probable Cause 1 Corrective Action
. A remote annunciator’s RESET
or SILENCE switch not in the
normal postion
l Transformer connection P4 not
l Open card supervisory loop
Restore to normal position.
Connect the transformer cable
rconnecting harnesses
l Battery fuse F3 open
nections are not
Replace F3 (8 amp) fuse.
# 8. Both “SYSTEM TROUBLE” and one
or more “SIGNAL” Trouble LEDs
are on from circuit (bell, horn, AN uni
0 Open connection on signal circuit - Repair the open line condition.
(The E.O.L. resistor’s 1OKohms
should be read between the signal
l Electrical short in signal circuit - Repair the short circuit condition.
(The E.O.L. resistor’s 10K ohms
should be read between the signal
EM TROUBLE” and CITY
TROUBLE LEDs are on . CITY BYPASSswitch not in its
normal position
l Configuration jumpers incorrectly
set Set jumper correctly.
l Open in city circuit field wiring - Repair the open line condition.
# 8. Both “SYSTEM TROUBLE” and
“GROUND TROUBLE” LEDs are on One or more conductors are shorted
to ground * Remove field wiring from connector:
one pair at a time until
ground fault clears.
# 9. Both “SYSTEM TROUBLE” and
“ANNUN TROUBLE” LED’s are on
l Burned out LED in annunciator
l Open connection between panel
and annunciator
* Depress SYSTEM RESET to check
annunciator LEDs.
* Repair open line condition.
l Serial annunciator not installed
in system Set SW3 to all closed positions.
l DIP switch SW3 settings incorrect
0 DIP switch SW1 1 settings incorrect
Set SW3 to indicate correct number of
senal annunciators in system.
Set SW11 to indicate correct number
of supervised annunciators. See Wire
Diagrams.
l Defective annunciator
l Defective module in fire alarm panel
Call Simplex
Call Simplex
13
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l Zone circuit incorrectly wired * Correct wiring fault in zone circuit.
l Defective module in fire alarm panel
l N.O. or N.C. wiring incorrect
s Defective fuse(s) Replace Fuse F4 or F5 (3 amps).
#12. “SYSTEM TROUBLE” and several
“Zone trouble” LEDs are flashing
l Defective 24 volt power supply
l Fuse F9 defective
#13. “SYSTEM TROUBLE” and “Signal 2
l Defective notification appliance
Trouble” LEDs are flashing and the
l Fuse F6 defective Replace fuse F6 (3 amps).
NEED HELP?
CALL YOUR LOCAL SIMPLEX BRANCH OFFICE, WHICH IS LISTED IN THE YELLOW PAGES, FOR ALL
MALFUNCTIONS NOT LISTED IN THE ABOVE TROUBLESHOOTING CHART, OR IF YOU WOULD LIKE A
QUALIFIED SIMPLEX TECHNICIAN TO ASSIST YOU WITH INSTALLATION, TESTING, AND
TROUBLESHOOTING THE SYSTEM.
14
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4002 MAIN C.P.U.
COMPONENT LOCATIONS
Fuse Fl, 3 Amp
Annunciator
Voltage ( + 24VDC)
DIP Switch, SW1 1
Annunciator
Supervision
,DIP Switch, SW3
Serial Annunciator
Program Switch
DIP Switch, SW2
Program Switch
DIP Switch, SW7
Program Switch
Fuse F2 8 Amp
Main Power
Fuse F9,3 Amp
+ ‘“/““”
Conmctor P4-
Transformer Cable I \
Connector P5 Fuse F6,3 Amp
Battery Cable Signal Circuit 2
Pins + and -
Fuse W, 3 Amp
Signal Circuit 1
,Fuse F5,3
Amp
Aux 1 Rela‘Y
-Fuse F4,3
Amp
AUX 2 Rel;
ay
Figure 4 - Component Locations
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SECTION 2
__ ..-...-------.-. ._ _--- _...---..- .-
CAUTION
I
NEVER REMOVE OR REPLACE CABLES OR WIRES WITH POWER APPLIED TO THE SYSTEM
! 1
To power down the system:
1. Disconnect either of the battery’s terminals.
/ 2 Turn off system power at the AC breaker.
!---------_-_-.-- ..-----
To power up the system:
1. Turn on system power at the AC breaker.
2 Apply battery power. 1
I
I
INSTALLATION INSTRUCTIONS
INTRODUCTION
This section provides both information and instructions on the 4002 fire alarm system wiring. It is important that
you read this section and utilize the 4002 field wiring diagrams 841-669 and 841-687 which accompany the control
panel to install your fire alarm system.
l To help you in the installation of this and other Simplex fire alarm systems, the following publication has been
made available for general reference: How to Wire a Building for a Fire Alarm System (Simplex Publication
No. FA2-91-001).
General Notes
a. When running wires to the control panel, identify and tag all wires appropriately: 120 VAC or 220/240 VAC
power; signal circuit 1; zone 1, zone 5 etc.; and identify all “+” and ‘I-”wires by color code or numerical sequence.
b. The panel’s terminal strips are labeled with a terminal strip number (TBl, TB2, etc.), and each terminal is
designated by a terminal number (1, 2, 3, etc.). Therefore, TBl-1 is terminal 1 on terminal strip 1, TB3-2 is
terminal 2 on terminal strip 3, etc. In addition, each terminal is identified by an abbreviation of the circuit
function to be connected. For example, zone 1 = ZNl +, ZNl -, signal circuit 2 = S2B + , S2B - ; annunciator
output from zone 5 = ANN 5 - .
c. Use the color code shown in Figure 5 to determine E.O.L. resistor values. E.O.L. resistors are provided as part
of the System Support Material when shipped. A 1,000 ohm (1k, 1 W) resistor is provided for the city relay
termination, and should be installed when city connections are not required. Terminate all unused zone circuits
with 3.3k ohm resistors. Terminate all unused signal circuits with 10K ohm resistors.
k-
ORANGEORANGE
ORANGEORANGE
REDRED
GOLDGOLD
BROWNBROWN
BLACKBLACK
ORANGEORANGE
GOLDGOLD
Zqne Circuit E.O.L. Resistor Signal Circuit E.O.L. Resistor
3,300 ohm (3.3k, 1 W) 10,000 ohm (lOk, l/2 W)
Figure 5 - E.O.L. Resistors
d. All wiring should be done in accordance with local codes and the National Electrical Code, Article 760.
e. Remember: A neatly wired panel helps assure accurate inspection of terminal connections and simplifies
troubleshooting.
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INSTALLATION CHECKLIST
o This section provides a systematic 10 step method for installing a 4002 fire alarm system.
4 e Use the field wiring diagram
#Ml-669 and 841-687as reference.
l Upon comp!etion of a step, check the appropriate box.
l Detailed instructions for each installation step can be referenced on the pages noted.
l Common hand tools and a volt/ohm meter are required to perform this installation.
STEP # ACTION REQUIRED
q 1.
Mount Control Panel Back Box (Less internal electronic
subassemblies)
Install System Wiring throughout building for zone, signal, control and
input power circuits (including system ground connection). Tag each
wire at the control panel location.
cl 3. install all peripheral devices (stations, detectors, horns, bells, etc.) and
end-of-line resistors.
0 4. Check all system .wiring with a volt/ohm meter for shorts, opens,
grounds or extraneous voltages.
cl 5. Re-mount electronic sub-assemblies in the control panel back box.
Re-make all factory harness connections.
cl 6. Terminate all system wiring at the specified terminal locations.
Cl 7. Program basic system functions via DIP switch SW1 and SW2.
Cl 8. Perform a complete system test of all device using “walk-test” mode.
Cl 9.
Mount retainer panel and door on cabinet. Connect door ground wire
to box.
q 10. Instruct owner’s representative on system operation.
FOR DETAIL,
REFER TO
PAGE NUMBER
18
19
21
22
23
24
25
31
31
31
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STEP #l BACK BOX INSTALLATION
4002 Back Boxes may be shipped with or without their electronic components, and come in three different sizes.
The procedures listed below should be used when installing a back box with electronic components. Details for
mounting a back box without electronic components are shipped with the empty back boxes.
A. Systems With Electronic Components
Note:
1.
2.
3.
4.
5.
6.
7.
8.
Carefully open the shipping container.
Inventory the contents of the shipping container
to ensure complete shipment of the required
materials. (See packing list.)
For semi-fiush mounting, the back box must be
extended 1 l/2 inches from the finished wall.
Page 23 of this manual contains details for
remounting the electronic components into the
back box.
Remove the panel door box from the shipping
container.
‘TYPE 4002-2202
OPTIONAL
SEMI-FLUSH 1”
TRIM BAND
Remove the back box from the shipping container
and lay the unit on a flat surface.
Remove the retainer (internal door) by squeezing
and pulling the two black plastic tabs located on
the upper center of the retainer. Lift the retainer
from the back box.
Carefully mark one end of each interconnection
cable.
SEMI-FLU% MOUNT SURFACE MOUNT
(LEFT-SIDE ONLY) - HINGE - IRIGHT SIDE)
Remove one end of all interconnection cables
NOTE: USE TOP SMALL KNOCKOUTS FOR SEMI-FLUSH
from the electronic assemblies.
MOUNTING AND LEFT HAND HINGE ONLY.
Loosen the screws holding the small upper and
lower rack sets and remove them from the back
box (none in #2 units). Loosen the screws holding
the large rack set that contains the CPU module
(located on the left side of the back box) and
remove the large rack set from back box. The
electronic assemblies and one end of the cables
and wiring harness should remain mounted to
these rack sets.
Note: The use of a grounded wrist strap is
9.
10.
11.
12.
13.
recommended when removing/replacing the
rack sets.
Store the electronic assemblies in the shipping
container.
Place the retainer in the shipping container.
Place the panel door box in the shipping
container.
Store the shipping container in a safe, clean, and
dry location until the back box installation and the
system field wiring is completed, and you are
ready to reassemble the control panel as
instructed on page 23.
Mount the back box as shown in Figure 6.
Figure 6 - Back Box Mounting Instructions
PRODUCT
IDENTIFICATION
NUMBER
DESCRIPTION . HEIGHT
SIZE WEIGHT W)
NOTE: WEIGHT IS IN POUNDS, AND DOES NOT INCLUDE
BATTERIES.
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