Sinclair TURBO STRIPPER II User manual

TURBO
£
STRIPPER II
Operating Manual
Read before use and keep safe
Rev A Starting With Turbo II Ser# 193-07 06/21/07
[phone] [phone] Fax [phone]
6686 Merchandise Way Diamond Springs, Ca 95619
www.sineqco.com

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Table of Contents
1.0 Technical Data Page 3
2.0 Safety Page 3
3.0 Assembly & Handle Adjustment Page 6
4.0 Maintenance Page 7
5.0 Use Page 8
6.0 Information About Various Floorings Page 11
7.0 Trouble Shooting Page 11
8.0 Spare Parts/Schematics Page 15
9.0 Blade Selection Page 18

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1.0 Technical data/technical description
Power supply 110-120V AC
Power consumption 2200W
Number of strokes 5000 strokes/min
Sound pressure level 92 dB(A)
Sound energy level 105 dB(A)
Hand/Arm-Vibration 10 m/s2
Weight 350 lbs
Comes with: Turbo£Stripper, 2 rigid blades, safety
goggles and tool kit.
2.0 Safety
The Sinclair Turbo£Stripper is state of the art designed and meets all
standard safety requirements.
3.1 Safety Instructions
Disconnect the power supply before any maintenance is carried out.
Use only recommended blades and make sure the blade is sharp before starting.
Only qualified personnel should undertake maintenance. Use only
genuine Sinclair spare parts.
CAUTION!!! Always wear ear and eye protectors! CAUTION!!!
Using this machine without ear and eye protectors may jeopardize or harm your health.
It may harm especially your ears and increase the risk of an accident.
The user and any person within range should always use ear protectors!
PLEASE READ DETAILED SAFETY INSTRUCTIONS ON COLORED
SHEET BEFORE USING MACHINE!

Transport
Always remove the blade before transporting the machine.
Disconnect the power supply and the plug of
the clutch before removing the handle. Otherwise
you might damage the hydraulics of the clutch.
Mount the steel plate (1) instead of the clutch.
Turn thumb screw (3) clockwise until the drive
wheels are locked. This way the machine cannot
move by itself.
Never transport the machine without the
wheels blocked.
2.2 Introduction
This operating manual should be used to receive the maximum benefit from your Turbo£
Stripper. Following these instructions will both extend the life of your machine and reduce
repair costs.
Please make sure any user of the machine is familiar with these instructions before work
begins.
2.3 Danger while working with the machine
The Turbo£Stripper is designed to the highest technical standards. Incorrect use can be
dangerous!
Use this machine only:
- As instructed in this operating manual.
- With the machine in perfect working order.
Disturbances that could impair safety have to be eliminated at once.
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2.4 Restriction of use
The Turbo£Stripper is exclusively for removing bonded floor covering in dry
environments. It should not be used for any other purpose. Sinclair Equipment
Company cannot be held responsible for any damage or loss caused by incorrect
use.
2.5 Genuine Spare Parts
Spare parts and accessories are manufactured uniquely for the Turbo£Stripper. It must be
emphasized that parts obtained from unauthorized sources must not be used.
Sinclair Equipment Company cannot be held responsible for the performance of or any damage
arising from the use of machines in which genuine spare parts have not been used.
This is particularly important with replacement blades.
2.6 Low-voltage Protection
The Turbo Stripper is equipped with a low-voltage protection switch. The power supply
breaks if current fluctuation or main power failures occur, thus preventing serious accidents.
Due to the restart protection, the machine will not restart after a power failure, even if the
operation switch has not been switched off.
For using the protective cut-out switch see item 5.0.

3.0 Assembly of Machine & Handle
Insert handle into Turbo II base as shown in diagram.
Tighten wing bolts in handle. Note that bolts are spring loaded to get past
foot pad. Position both bolts facing up as shown in diagram.
3.1 Adjustement Of Handle
To adjust handle, loosen wing bolt on back of handle. Pull knob on side lever and lift torwards
you. Pull locking knob out from back of handle and slide handle up or down. Release
spring loaded knob where needed & tighten wing bolt. (See figures)
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4.0 Maintenance
The Turbo£Stripper is virtually maintenance free. The guide shaft castings require
lubrication from time to time. (after approx. 1650 sq. feet). Initially the machine is fully
lubricated and should not require any additional lubrication for the first 5000 square feet.
The grease fittings are located on each side. (See Diagram 1) To Grease the gearbox on
it’s right side, remove left wheel and bottom cover. Spin axel/gearbox to expose grease
fitting. (See Diagram 2) Put 2 to 3 pumps to gearbox every 50 to 75 hours. The used
grease will flush dirt out of the machine. Replacement lubrication should be a Lithium
based chassis type lube (i.e. auto grease gun pack).
CAUTION!! Press maximum of 3 times with the grease gun. Never press too
much grease into the machine. Otherwise the mechanism will be blocked.
Diagram 1 Diagram 2
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Changing the blade
Disconnect the power supply and put on the
blade protection before changing the blade.
Use work gloves for your own safety.
- release bar on side of handle & tip the
machine as shown
- put on the blade protection
- (enclosed in the tool set)
Warning! Very sharp blade!
You may cause injury without using the blade protection!
- clean and loosen screws of the blade mounting
Attention! Set the wrench at a position opposite to the blade to avoid injury.
- replace the blade
Make sure that the blade fits in exactly into
the support. On normal and hard sub floors the
bevel of the blade should show upwards (1), on
soft sub floors the bevel should show downwards (2).
Changing the driving wheels
Remove the lynch-pins and pull the wheels from
the axle. Do not loose the wheel key under any
circumstances!
5.0 Use
The Turbo£Stripper removes any bonded floor
coverings in strips. This procedure corresponds
with the customary method of using a hand floor
scraper. The stripper works with a steel blade at very high frequency, minimizing vibration
and noise.
The Turbo£Stripper is self-propelled. The motor actuates both the blade and the
machine movement. The blade drive starts as soon as the machine is switched on
The hand clutch will engage the drive.
Starting
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The Turbo£Stripper is equipped with a Power
-on indicator lamp (1) and an operating Switch
located at the top of the handle. The switch has
a restart protection for low-voltage failures.
If the lamp does not indicate power-on, use another
power socket or check power supply.
Before starting work, cut the floor covering into strips
of about 12 “. You cannot work faster if you cut wider
strips.
To begin, cut one strip crosswise. Then lift the flooring slightly in order to get the blade underneath it.
We recommend to cut the first strip at right angles to the main working direction. By so doing access
to the adjacent strips is made easier.
Cut the strips smaller if the floor covering is bonded very securely, e.g. with an epoxy adhesive.
The blades are sharpened by the floor pavement. Therefore the blade has to be changed only if it is
twisted or becomes worn.
The driving wheels are subject to wear. They have to be changed after approximately 16mm (0.6
inch) of the surface has been worn away. Otherwise the working angle of the striking apparatus will
not be correct especially critical with cork or foam backed carpets.
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Assembly of support for additional weight (accessory)
The weight of the Turbo Stripper is expandable
by 1 up to 3 additional weights (each weight
is 66 lbs) Sinclair part# T38535
Individual weight shifting is possible at 3
positions (see picture).
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Emergency running
The Turbo Stripper can be operated also with broken or damaged hand clutch as follows:
- Disconnect power supply
- Insert emergency-run-unit in place of clutch.
- Screw-in thumb-screw (3) until the driving
wheels are blocked
- If the emergency-run-plate is mounted, the
motor drive is always switched on. The
machine starts running immediately after
switching on.
6.0 Information about various floorings
Carpets with foam backing
A sharp blade is essential in order to ensure the floor covering is removed
together with the foam backing. Remove floorings across the width, particularly
if you have any uneven sub-floor.
Tiles
Use blade of the same width as the tiles and use a new blade. Tiles above size
30 x 30 cm (12 x 12 inch) has to be cut into half. If the sub-floor is uneven, use
smaller blades.
In all cases, check from time to time to ensure the blade is still sharp. If it is not
or any distortion has occurred, replace it immediately.
7.0 Trouble shooting
1. Make sure the machine is connected to a known 120V, 20-amp circuit breaker.
2. All plugs should be firmly connected. Check for any splits or damage to
power cord.
3. Failure in Hydraulic Clutch System. (see 7.1)
Note: In the event of Hydraulic Clutch failure, the Emergency Run Unit can be inserted in
place of the hydraulic cylinder. This will allow continued use of the machine without clutch
availability. The machine will need to be turned off to move into a new position.
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7.1 Repairing the Hydraulic System
To repair the hydraulic system, use the Sinclair Hydraulic Clutch Repair Kit, which can be
ordered through your local distributor.
Hydraulic Clutch Repair Kit
This kit contains all hydraulic fittings, compression washers, tubing, fluid, and specific tools
necessary to completely rebuild the Turbo£Stripper’s hydraulic clutch assembly. Not
included in the kit is a master cylinder and slave cylinder. If either of these components are
damaged and required replacement, you can purchase a complete hydraulic assembly from
Sinclair Equipment Company.
The hydraulic fluid provided with the kit is a non-toxic, biodegradable, mineral oil based
product, and no special handling or disposal requirements are necessary. You should not,
however, accept any substitutes. Automotive brake fluid and other petro-chemical or glycol
based hydraulic products are caustic, will deteriorate the tubing and internal working parts of
this system, and should not be used.
Repairing the Hydraulic System
The kit includes two nylon blocks with grooves cut in them to assist in installing the barbed
fittings on the tubing ends.
Using a sharp knife cut the end of the tubing to be installed as clean and square as possible.
In a vise, clamp the end of the tube in the nylon blocks, allowing about 1/2 inch of tubing to
stick out past the end of the blocks. Using a plastic mallet or similar lightweight hammer, tap
the barbed, 90 degree (banjo shaped) fitting into the end of the tubing as far as it will go.
Before installing a fitting on both ends of the tubing, make sure that the spring-like cable
sheath #1 for both ends are in place on the tubing.
For a more reliable repair, you should always replace all fittings and compression washers
with each new assembly. Each 90-degree connection requires two washers and the slave
cylinder bleeder screw needs one.
Measuring the tubing length and installing the tube is best done with the master and slave
cylinders installed on the machine. The idea is to mount the 90-degree connectors in the
proper direction and with enough tubing to avoid stressing the barbed fitting/tubing connection
during normal use.

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Filling and Bleeding The System
Turn the clutch adjustment screw #2 (2mm Allen screw, located in the handle behind the lever
of the master cylinder #7) counterclockwise as far as it will go.
Insert the straight barbed adapter into the top end of the clear tubing and insert the tip of the
syringe into the bottom end of the tube.
Fully depress the syringe’s plunger to expel all air, dip it in the fluid and draw the plunger back
slowly to fill the syringe at least half way.
Remove the bleeder screw #3 from the slave cylinder #8 at the rear of the machine and attach
the syringe assembly in its place.
Remove the bleed screw #4 (plug) from the master cylinder and depress the syringe’s plunger
to force fluid through the system. Allow enough fluid to flow from the master cylinder, to
ensure that no air remains in the system. If desired, the master cylinder can be removed from
the machine’s handle and placed in a rag. Care must be taken, however, to maintain adequate
altitude between the cylinders, to ensure the absence of air. Always fill from bottom to top.
In the following order:
1. Replace and tighten the plug in the master cylinder #4;
2. Remove the syringe assembly from the slave cylinder; and
3. Reinstall the bleeder screw #3, using a fresh compression washer.
Wipe clean any excess fluid. Mount the master cylinder on the handle, if necessary, and test
the function of the hydraulics.
Adjustments can then be made by tightening the adjustment screw on the master cylinder #2.
If the master cylinder is too tight, you can allow some fluid to escape by loosening the master
cylinder bleeder plug #4, and gently squeezing the lever very slightly to allow a few drops of
fluid out. To avoid allowing the cylinder to suck in air, be sure to tighten the bleeder plug
securely before releasing any pressure applied to the lever #5. The adjustment can then be
made using the adjustment screw #2. The clutch must engage fully and remain engaged when
you set the lever lock #6.

Turbo Hydraulic Clutch Parts
1. Hydraulic Tubing – T099998T (Order qty 42)
2. Master Cylinder with Lever. (#2&#5)- T0730236
3. Screw for Clamp – T0999996
4. Clamp – T0999995
5. Lever Blade W Plunger & Lock – T0999994
6. Slave Cylinder – T0321830
7. Protective Spring – T0999992
Complete Hydraulic Clutch Assembly – T015032
Clutch Rebuild Kit – T0999998
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Spare Parts/Schematics
Schematic # Description Part#
1 Chassis T015106
4 Piston block T015054
5 Screw M 8x30 T014736
6 Washer, M8 D014860
8 Lubricating nipple T014914
12 Cover T038534
13 Screw M 8x25 T014735
14 Additional Weight T038535
15 Screw M10x80 T039234
16 Screw Nut T039189
19 Bushing 20x26x20 T014909
20 Blade holder Turbo / Jaw T038536
21 Striking foot Turbo T015127
22 Cyl. screw M8x20 - 6mm T014734
23 Screw M10x25 T014763
24 Tension pin 10x20 T014890
25 Piston rods T015132
26 Washer, M13 T014833
27 Screw M 12x30 T014744
28 Connecting block (Left or Right) T015417
29 Washer 18mm T014832
30 Wheel pin T014888
31 Washer, 16 mm T014851
32 Drive wheel B16 T015135
33 Gear mounting block right T015033
34 Screw M 10x45 T014741
35 Safety washer, 10 mm T014861
36 Clutch holder T040003
37 Clutch stop device T040006
38 Pressure bolt T015120
39 Emergency run unit T016232
41 Pressure spring D 206 T040002
42 Pressure spacer T042681
44 Thread pin M5x10 T014791
45 Cyl. pin 6x32 T014874
46 Washer M6 D014859
47 Clutch disc T015119
48 Gear block T015140
49 Drive belt small T014938
52 Drive shaft axle T015142
53 Key 5x5x32 T014902
54 Gear mounting block left T015036
57 Nylon Transport Wheel T041888
58 Split-pin 3, 2 x 32 T014886
59 Carriage Bracket T042612
61 Nut key 6x6x32 T014904
62 Connecting rod W/ PIN T015144
63 Connecting rod pin T014875
64 Ball bearing 6206 T014710

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65 Circlip I 62 T014856
66 Circlip A 17 T014850
67 Ball bearing 6305 T014712
68 Circlip A 30 T014853
69 Excenter shaft Turbo T015145
70 Nut key 4x4x20 T014901
71 Key 6x6x25 T014903
72 Circlip A 25 T014852
73 Bearing block right or left T017079
75 Screw M 10x70 T014742
76 Cyl. pin 8x40 T014876
77 Motor 2400 Watt - 110 Volt T015056
78 Belt Pulley Z20 T015129
79 Electrical cord with plug T014973
80 Motor Plate, new T016860
81 Screw M 5x25 T014721
82 Washer, 5 mm T014858
83 Spacer T015150
84 Drive belt large T014937
85 Handle Bracket T038531
86 Outer tube T038508
87 Inner tube T038509
88 Electrical cord short T014974
89 Clamping lever T038567
90 Arresting bolt T037953
91 Stopper T018800
92 Cyl. Screw T014734
94 Cover T015154
95 Grip T039233
96 Screw M6x12 T014799
97 Electrical cord long T014970
98 Belt pulley Z 24 - Large T015155
99 Belt pulley Z 12 - Small T015156
100 Washer T014828
101 Groove ring T014845
102 Hexagon bolt T018135
103 Cyl. screw M 6x25 T014731
104 Washer, M12 T014862
105 Starter disc / PVC Washer T015164
106 Weight Bracket T042741
107 Switch housing T038507
108 Switch housing cover T038505
109 Clamping Lever M10x50 T038566
110 Oval Head Screw M16 x 16 T017621
113 Motor cover (neu) T015130
114 Bracket T038606
115 Screw M 5x90 Neu T014724
116 Bushing 20x26x11 T015141
117 Bushing 20x26x30 T014910
118 Washer M6 T014835
122 Cyl. screw M8 X 35 T014737
123 Cable pit T039188
125 Cyl. Screw M4 x 12 T018284

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126 Hydraulic-clutch assy T038837
128 Transport Axle T042739
129 Strain relief T017559
131 Handle T014917
132 Cyl. Screw, micro M6 x 20 D014752
133 Bracket for Lifting Strap T015107
136 Cyl. Screw, M8 x 16 T017651
137 Washer T017452
138 Indicator T038638
139 Cyl. Screw, M6 x 60 T018259
140 Fitting T038585
141 Elastic Stop Nut M8 T014816
142 Belt pulley T014848
146 Switch T017439
147 Top Hat Rail T020969
148 Cyl. Screw M6 x 105 T039284
149 Grip covering T038568
150 Screw M 4 x 8 T017473
151 Push button T021233
176/177 Twist lock assy T015046
178 Countersunk head screw T017701
179 Tilt Support T039636
180 Split Washer T014844
181 Shoulder Bolt T021232
Without Drawing:
Tool Kit T015162
Motor Brush Set T025768500
Transport Wheel Ass'y-Complete T044066
Hydraulic Clutch Repair Kit T0999998
2016 Bushing (for T28/T29) T014913
Hydraulic Mineral Oil 2oz T0999999
Lifting Straps T040603

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TURBO, EXTRO, SUPER, BRAVO, DURO & ECO STRIPPER
SUGGESTED BLADE SELECTION
BRAVO/DURO/ECO STRIPPER
#10-4906 8”Rigid. Our standard blade for removal of vinyl, carpet, adhesive, etc. Bevel edge of blade should
be up for concrete and down for wood sub-surfaces. Precutting of carpet and vinyl needed.
#10-4904 8”Flexible. Same as above, yet for uneven concrete surfaces and some soft foam back
carpet.
#10-4907T 8”Tile Blade. For use on VAT and VCT tile. Prevents tile from jamming in between blade and
blade holder. A must for tile removal to protect blade holder.
#10-4909 8”Razor Blade Attachment. An adapter to secure razor blades for removal of adhesives, paints and
thin films. Inexpensive and an excellent choice for complete clean up after floor covering removal.
#10-4903 8”X 5”Rigid. Ideal for hard to reach areas such as toe kicks, under radiators, etc. Also used for
clean up of small areas of parquet, ceramic, etc.
#10-4906D 8”X 2.5”Rigid Self Dicing. For use on carpet, rubber or vinyl. A real time saver, on pre-cutting
necessary since blade will cut strips with knife edged sides.
TURBO/EXTRO/SUPER STRIPPER
*Super Stripper uses 12” Blades Only
#10-4801D 14”Self-Dicing Blade. For use on carpet, rubber or vinyl. A real time saver, on pre-cutting
necessary since blade will cut strips with knife edged sides.
#10-4651T 12”Tile Blade. For use on VAT and VCT tile. Prevents tile from jamming in between blade and
blade holder. A must for tile removal to protect blade holder.
#10-4807 14”X 5”Ceramic/Parquet Blade. Ideal for removal for ceramic tile, marble, parquet,
and other wood floors. Precutting needed for plank floors.
#10-4809 Special Ceramic/Parquet Blade. This ¼” thick heavy duty blade is designed especially for the
ceramic tile and hardwood/parquet removal applications. The 14” wide blade extends out nearly 4” and is
designed at a specific angle to work more efficiently in cutting and lifting of thick materials. Best suited for the
long run, constant use in tile/wood applications for extended life and performance.
#10-4802 14”Rigid, #10-4652 12”Rigid. The standard blade for carpet, vinyl or adhesive removal, pre-
cutting of the floor is needed.
#10-4804 6”Rigid, #10-4803 8”Rigid. Use these blades for difficult removal like, epoxy, rubber floors,
sport surfaces, etc. Always position these blades to far left hand side of machine.
NOTE: All jobs can vary in difficulty of removal. Whatever blade you are using it may be necessary to take a
smaller bite in removal so it is less stressful on the operator as well as the machine. If you have any questions
on blade selection or choice of machine, please do not hesitate to call Sinclair Equipment Company or your
nearest distributor.