Becca ENVIRO 300 PowerClean User manual

Aug 2011, V 1.0 BECCA INC. Instruction Manual S300A Spray Gun Cleaner
1
INSTRUCTION MANUAL
S300A Spray Gun Cleaner
° Warranty ° Service Parts
° Safety ° Troubleshooting Guide
° Operation ° Accessory Information

Aug 2011, V 1.0 BECCA INC. Instruction Manual S300A Spray Gun Cleaner
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TABLE OF CONTENTS
PAGE
WARRANTY INFORMATION........................................................................................ 3
SPRAY GUN CLEANER SPECIFICATIONS................................................................. 4
SAFETY AND WARNING.............................................................................................. 5
General Safety...................................................................................................... 5
Danger and Warning Labels ................................................................................. 5
General Safety Rules............................................................................................ 6
Personal Safety .................................................................................................... 6
Unit Use and Care ................................................................................................ 7
Safety Rules ......................................................................................................... 7-8
INTRODUCTION ........................................................................................................... 9
OPERATION GUIDELINES........................................................................................... 9 –12
TROUBLESHOOTING GUIDE ...................................................................................... 13 –14
MAINTENANCE SCHEDULE........................................................................................ 15
SOLVENTWASH FILTER CHANGE INSTRUCTIONS……………………………………… 16
SCHEMATIC OF UNIT .................................................................................................. 17 - 24
PARTS DESCRIPTION ................................................................................................. 25
WARRANTY INFORMATION / TECHNICAL ASSISTANCE ......................................... 26

Aug 2011, V 1.0 BECCA INC. Instruction Manual S300A Spray Gun Cleaner
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LIMITED WARRANTY
Solvent Recyclers & Paint Gun Washers
24 MONTH LIMITED WARRANTY
BECCA Solvent Recyclers and Paint Gun Cleaners components are warranted to be free of defects
in material or workmanship for 24 months from established purchase date to the original user or
from original shipment whichever is sooner. During months 1 through 6 BECCA will repair or
replace any component including labor that is found to be defective in material or workmanship as
determined by BECCA factory certified service technician. For months 6 through 24 BECCA will
furnish parts only (no travel, diagnostic or repair labor is provided) to replace any component that
is found to be defective in material or workmanship as determined by BECCA factory certified
service technician. In all cases defective parts shall be returned to BECCA for inspection and final
approval.
There is no other express warranty, implied warranties, including those of merchantability and fitness for
a particular purpose, are limited to one year from purchase and to the extent permitted by law any and all
implied warranties are excluded. This is the exclusive remedy and liability for consequential and incidental
damages under any and all warranties are excluded to the extent exclusion is permitted by law.
CONDITIONS OF WARRANTY
BECCA has no control over working conditions, solvents involved in usage and under which
purchaser stores, handles or uses BECCA product. We make no warranty or condition, either
expressed or implied with respects to usage or mistreatment of product. These warranties apply
only to the original purchaser and do not apply if the unit has been misused, subjected to
overloading, neglect, accident, altered or used for any other purpose. BECCA shall not be liable
for loss, damage or delay due to, without limitation, acts of God, transportation delays, accident,
fire, action of civil or military authority, adverse weather or any other causes beyond BECCA’s
control. This warranty does not cover transportation, interior or exterior finishes. The use of
unauthorized chemicals or solvents with acid content in this unit shall render this warranty null
and void. BECCA shall not be responsible or liable for any consequential or incidental damages,
including without limitation, loss of production or faulty production, loss of use or loss of profit.
Attempts at repair or alterations by the owner shall also constitute a violation of this warranty.
Only BECCA certified personnel shall start-up, train, repair or alter BECCA equipment. Spray Gun
Cleaner Brushes, Filters, and Gun Clips & Solvent Recycler Gaskets/Seals, Oil, and Bags are
subject to be replaced due to normal usage, wear and tear within the warranty period and are
excluded from this warranty.
These warranties replace all other warranties expressed or implied by nature or otherwise, and are not assignable or
transferable from original purchaser.
Warranty is in effect after receipt of Registration information & full payment
2010 Cobb International Blvd Ste H Kennesaw, GA 30152 Phone [phone] Fax [phone]
Revision 1/8/05

Aug 2011, V 1.0 BECCA INC. Instruction Manual S300A Spray Gun Cleaner
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SPRAY GUN CLEANER SPECIFICATIONS
SPECIFICATION FOR ENVIRO 300 POWER CLEAN™ SPRAY GUN CLEANERS
SPECIFICATIONS
U.S. UNITS
METRIC UNITS
Weight
94 Lbs.
43 Kg
Height
42.5"
1,063 mm
Width
15"
375 mm
Length
26"
650 mm
Wash Basin Height
15"
375 mm
Wash Basin Depth
20"
300 mm
Wash Basin Width
12"
300 mm
Solvent Capacity of Container (2)
5 Gallons
20 Liters
Diameter of Vapor Chimney
4"
100 mm
Air Consumption by each Suction Nozzle at 90
psi / 8 Bar
8 –10 cfm
.0038-.0047 cms
Capacity of Spray Gun per Wash
2
2
Air Supply Operating Pressure
75 - 85 psi.
6 –7 Bar
Acoustic Pressure Level LpAm ISO-3746
68.4 dB(A)
68.4 dB(A)
Acoustic Power Level LpAm ISO-3746
79.2 dB(A)
79.2 dB(A)
Ball valve
Brass
Brass
Pump
Dual diaphragm
Dual diaphragm
Pump Capacity
1 Gal/min Actual
4 Liters/min Actual
Groundable containers
2 (Not Included)
2 (Not Included)
Outside Frame steel
Powder Paint
Powder Paint
Wash Basin and work table
Stainless steel
Stainless steel
Warranty - Limited
24 months
24 months

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SAFETY AND WARNING
GENERAL SAFETY
1. Carefully inspect the shipping carton for any signs of transport damage. The damage to the carton
often indicates possibility of transport damage to the equipment inside.
2. Carefully remove your BECCA Spray Gun Cleaner from the shipping carton.
3. Check your equipment immediately to ensure that it is free of transport damage. Report any transport
damage to the carrier without delay for possible claim procedures. BECCA Inc. is not responsible for
damage to equipment after it leaves our warehouse.
4. Check the equipment list and compare it with the parts you have received. If any parts are missing,
contact the supplier you purchased the equipment from.
Before operating the BECCA SPRAY GUN CLEANER, read this Instruction Manual completely. All
BECCA products are engineered and manufactured to the highest performance standards and
have been subjected to detail testing before shipment from the factory.
DANGER AND WARNING LABELS
DANGER
1 2 3 4
WARNING
5 6 7 8
1. Presence of flammable vapors and solvents. 5. Observe warnings at all times.
2. No smoking or metal grinding nearby. 6. Read the Instruction Manual carefully.
3. Keep away from open flames. 7. Wear solvent-proof rubber gloves.
4. Wear Breathable Air during use. 8. Wear protective eyewear before use.

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SAFETY AND WARNING (cont’d)
WARNING
« READ ALL INSTRUCTIONS » Failure to follow the SAFETY RULES identified by a BULLET (°) symbol
listed BELOW and other safety precautions may result in serious personal injury. « SAVE THESE
INSTRUCTIONS »
GENERAL SAFETY RULES
° KEEP WORK AREA CLEAN.
° KEEP CHILDREN AWAY. Do not let visitors come in contact with the equipment. All visitors should
be kept away from the work area.
PERSONAL SAFETY
° GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces, for example:
pipes, radiators. Solvent resisting rubber gloves and non-skid footwear is recommended where damp
or wet ground may be encountered. A ground fault circuit interrupter protected power line must be used
for these conditions.
° DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in the moving parts.
Wear protective hair covering to contain long hair.
° USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES or glasses with side shields.
° STAY ALERT. USE YOUR COMMON SENSE. Concentrate on what you are doing. Do not operate the
unit when you are tired or under the influence of drugs.
° DO NOT OVERREACH. Keep proper footing and balance at all times.
° BEFORE CONNECTING THE UNIT to an air line outlet, be sure the pressure is the same as that
specified on the nameplate of the Spray Gun Cleaner. An air-line with pressure greater than that
specified on the Spray Gun Cleaner can seriously injure the user –as well as damage the Spray Gun
Cleaner. If in doubt, DO NOT connect the unit. Using an air-line with pressure less than the pressure
specified on the nameplate is harmful to the pump.

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SAFETY AND WARNING (cont’d)
UNIT USE AND CARE
° DO NOT FORCE THE UNIT. It will perform better and safer at the rate for which it was designed.
° THE USE OF ANY OTHER ACCESSORIES not specified in this manual may create a hazard.
° DISCONNECT THE UNIT when not in use, before servicing.
° DO NOT ALTER OR MISUSE THE UNIT. These units are precision built. Any alteration or modification
not specified is misuse and may result in a dangerous situation.
Only trained repairmen should attempt (°) ALL REPAIRS, electrical or mechanical. Contact the nearest
BECCA repair service facility. Use only BECCA replacement parts, any other parts may create a
hazard.
SAFETY RULES
° THE OPERATOR MUST WEAR protective solvent-proof rubber gloves to prevent contact between his
hands and the products used for cleaning.
° THE OPERATOR MUST WEAR protective eyewear to prevent spatter from coming in contact with his
eyes.
° THE SPRAY GUN CLEANER is designed exclusively to wash spray guns and small objects.
° STAY ALERT at the start of the cleaning cycle. Make sure the solvent is not «corrosive». Immediately
stop washing and replace the solvent whenever you note signs of corrosion on the worktable.
° IF EYES COME IN CONTACT WITH SOLVENTS rinse thoroughly with water.
° BEFORE USING the Spray Gun Cleaner, make sure that all safety devices are in perfect operating
condition.
° BECOME FAMILIAR WITH THE CONTROLS and their functions before commencing work.
° USE GROUNDABLE CONTAINERS (Containers, solvents are supplied in, are recommended) for
the collection of solvents.
° BE CAREFUL when you load or unload the solvent in the unit. Make sure you do not splash or spill
the contents on the workshop floor.
° THE OPERATOR MUST PERIODICALLY check the level of the dirty solvent contained in the
collection pail to prevent it from overflowing.

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SAFETY AND WARNING (cont’d)
° IT IS STRICTLY FORBIDDEN to place unsuitable sized object or objects that weigh more than 18 Lbs.
/ 8 Kg on the work surface of the Spray Gun Cleaner.
° CLEAN OR REPLACE the mesh filter periodically.
° DO NOT USE ELECTRICAL OR PNEUMATICAL TOOLS WITH THE UNIT. AVOID GASEOUS
AREAS. Do not operate portable electric tools in explosive atmospheres in the presence of flammable
liquids or gases. Motors in these tools normally spark, and do not scrape or scratch the machine with
metal objects; the sparks might ignite fumes.
° DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR SPRAY GUN WASHER
TO BECOME COMMONPLACE. Always remember that a careless fraction of a second is sufficient to
inflict severe injury.
° DO NOT ALTER OR MISUSE THE UNIT. Any alteration or modifications is a misuse and may result in
serious personal injuries.
° FIRE EXTINGUISHING SYSTEMS must be installed in the same room or close to the unit in case of
emergency. These appliances must be kept efficient and inspected every year by a certified person.
° THE INSTALLATION SITE MUST PERMIT PERSONNEL TO EASILY AND QUICKLY MOVE AWAY
FROM DANGER ZONES IN CASE OF AN EMERGENCY.
° DO NOT USE THE UNIT TO wash or degrease objects designed to come in contact with food.
° COMPLY WITH LAWS IN THE COUNTRY where the Spray Gun Cleaner is installed regarding the use
and disposal of the products used to wash clean objects.
THINK SAFETY! SAFETY IS A COMBINATION OF THE OPERATOR’S COMMON SENSE,
KNOWLEDGE OF THE SAFETY AND OPERATING INSTRUCTIONS AND ALERTNESS AT ALL TIMES
WHEN THE UNIT IS BEING USED.

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INTRODUCTION
This Instruction Manual provides installation, operation and maintenance instructions for the ENVIRO 300
Spray Gun Cleaner unit, which shall be referred to as Spray Gun Cleaners in the following pages. Spray
Gun Cleaners are totally pneumatic units designed for Manual & Hands-Free cleaning of spray guns and
small parts.
It is very practical, time saving and economic for cleaning Spray Guns and small parts. The unit is
supplied with a pneumatic pump that pulls solvent from the container below in the cabinet. The solvent
that you will use will depend on the type of paint that you are using. The manufacturer of the paint will
give you the information you need regarding this.
The units supplied with the optional fume extractor, fumes are automatically sucked each time the
operator disengages the POWER CLEAN valve and opens the door to the unit. Vapors are sucked
through the vapor chimney that you will connect to the outside as per local regulations. You have the
option of placing an active carbon filter (part #824451). This filter can be installed onto the vapor exhaust
duct, which retains contaminating fumes.
This manual is an integral part of the product. It must be properly stored, kept in good condition and
available for consultation at any time during the entire working life of the Spray Gun Cleaner. Proper
washer operation, economy and durability depend on common sense and compliance with the instructions
given in this manual.
OPERATION GUIDELINES
Read the following sections carefully. They will help you use your Spray Gun Cleaner correctly
and help you select the correct function for your task.
Description of the valves
- a: Flow Brush Valve
- b: Wash Basin Valve
- c: POWER CLEAN Valve
- d: Wash Basin Security Valve
\Description for using the Spray Gun Cleaner unit
The first step in learning to use the Spray Gun Cleaner is to become familiar with the unit. The cleaner
basically consists of one (1) pump and one (1) container. Operations are carried out via the controls
placed on the top front panel which the operator can control the use.
a–The “Manual Flow Brush” valve allows you to operate the Manual Flow Brush. When engaged
the pump will pull solvent through the Filtration System and clean the solvent before discharged.

Aug 2011, V 1.0 BECCA INC. Instruction Manual S300A Spray Gun Cleaner
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OPERATION GUIDELINES (cont’d)
b –The “Wash Basin” valve allows you to operate the Hands-Free Wash Basin. When engaged the
pump will pull solvent through the Filtration System and clean the solvent before discharge.
c–The “POWER CLEAN” valve turns the compressed air flow “On” & “Off”. This also includes
controlling the exhaust air (optional).
d–The “Security Valve allows flow of solvent to the Basin when the security valve has locked the
lid.
IMPORTANT: DO NOT POUR LEFTOVER PAINT INTO THE WASH BASIN.
Manual Cleaning
To manually wash your spray guns start by removing the cup from the spray gun, empty the cup's
residues into a separate pail. Pour approximately ½ inch of used solvent by turning the “Manual Brush
Wash” valve (d) to the ON position into cup and clean with the brush.
This solvent is returned into the solvent container for reuse through the filtration.
A brush has been added to the unit to help clean parts and paint guns. The solvent will come out from
the center of the brush.
You can also clean parts or spray guns with POWERPISTOLTM. POWERPISTOLTM is mounted on the
side of the spray gun cleaner and is activated by pulling the trigger on the fluid gun for cleaning the
hard to reach areas of the spray gun.
Hands Free “Wash Basin” Cleaning
You can wash two (2) paint guns and their accessories simultaneously. The first step is to install the
trigger clip on the spray gun. Start by pulling the trigger backward and install the clip (34) on the
trigger. The gun trigger must remain open. If you use a suction feed gun install it on nozzle (33), or if
you use a gravity gun insert it on nozzle (33).
Close the washing basin door and turn on the Security Valve. Then turn the “Wash Basin” valve (c) to
the ON position. It can remain in this position as long as you like since we are re-circulating the solvent
through our filtration system.
Never open the cover when the unit is washing. Wait until you have put the “Wash Basin” valve (c) to
the off position. Then you can turn off the security valve and open the cover.

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OPERATION GUIDELINES (cont’d)
In case of inadequate exhaust air movement
Check the air inlet and the compressed air pressure.
Clean the air inlet filter located inside the washer head.
Clean or replace the mesh filter and make sure that it is positioned below the vapor evacuation duct.
Check and clean the evacuation nozzles located at the base of the duct.
Check that the vapors evacuation duct is perfectly vertical for at least 4 feet or 2 meters.
OPTIONAL Filtration System
The unit has an Optional Filtration Recycling System to remove particulate from the solvent. This system
filters out particulate down to 25 micron. There is a 2 stage combination system of 75 micron for gross
residues and a final of 25 micron for the fine residues. Some processes may require the solvent to be
purged periodically due to a build up of activate type solvents.
The Filters are easily changed by a replacement kit (825244K) that includes one 75 micron filter, one 25
micron filter and two seals (seals are normally useless once the housing is opened).
Identification of the Hands-Free Spray Gun Cleaner
Every spray gun washer has an identification plate that indicates:
Manufacturer brand
Manufacturer name and address
Spray washer model and serial number
Information on this identification plate must always be specified when asking for service and/or spare
parts.

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OPERATION GUIDELINES (cont’d)
Periodical check and maintenance
Please follow the rules and regulations listed below to safely maintain the Spray Gun Washer:
Periodically make sure that safety devices are complete and efficient.
Periodically replace the mesh filter.
Periodically clean the working surface and the cover from any eventual deposits.
It is strictly forbidden to remove or tamper with safety devices.
According to the instructions given in this manual, only qualified and specialized personnel must
perform maintenance on the Spray Gun Cleaner.
Disconnect the compressed air supply when it is necessary to repair or perform maintenance on the
appliance.
Maintenance must be performed carefully, following the instructions given in this manual for replacing
damaged or worn parts.
The symbolic labels attached to the Spray Gun Cleaner give clear guidelines for preventing accidents.
These labels must always be kept clean and immediately replaced if they are even partially removed
or damaged. It is strictly forbidden to operate the Spray Gun Washer when even only one of these
symbolic labels is missing from the point where the Manufacturer placed it.
Always use BECCA GENUINE REPLACEMENT PARTS during repair and maintenance.

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TROUBLESHOOTING GUIDE
Pump is very fast
- Accelerated pumping sound
- Make sure containers have solvent
- Check for bad connections on the
suction side of the pump
PROBLEM
CAUSE
SOLUTION
Pump is not operating
- Main Air is not on.
- Air gage shows less than 40 psi.
- No sound coming from pump.
- Pump is pumping but no solvent is
flowing.
- Connect Main Air
- Make sure air gage is operating
correctly.
Adjust pressure.
- Pump should be replaced –possible
broken actuator spring
- Review solvent lines to assure they
are in the containers
Make sure containers have solvent
Make sure the Control Valves are
operating. Look for solvent flowing
through the lines.
Look for airation in lines –There is a
leak somewhere
Pump is very slow
- Sluggish or sporadic.
- Make sure containers have solvent.
Make sure air gage is not jumping
around below 40 psi.
Look for airation in lines –There is a
leak somewhere.
Assure the Strainer is not clogged
Fume smell coming from
the unit.
- Fume Extractor Valve is in the ON
position and air is not flowing.
- Fume Extractor is ON and air is
flowing but not pulling fumes
- Open the cover to assure the blue
air line is attached.
-Check for leaks in the blue air lines
-Check to assure valve is operational
-Review exhaust path for obstruction
Solvent is not flowing the
valve is operated
- Pump is not operating.
- Pump is operating and nothing is
flowing.
- See “Pump not Operating” section.
- Check to see if flow is working–
If not and pump is pumping review
the valve.
Manual Flow Brush is not
operating.
- The Pump is not Operating
- Valve positions are not correct.
- See “Pump not Operating” section
Assure all valves are in the correct
position

Aug 2011, V 1.0 BECCA INC. Instruction Manual S300A Spray Gun Cleaner
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SOLVENTWASH TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
SOLUTION
Diminished Fluid Flow
Filters are almost loaded
Change filter(s) –either the 75
micron filter or both filters,
depending on the filter change
schedule (see instructions with
Replacement Filter Kit)
Rapid Pump Acceleration
with little to no fluid flow
Filters are loaded
Make sure containers have fluid.
Change filter(s) –either the 75
micron filter or both filters,
depending on the filter change
schedule (see instructions with
Replacement Filter Kit)
Rapid Pump Acceleration
After recent filter change
Air is getting into the fluid lines
Check the filter canisters –make
sure they are screwed on snugly
(hand tightened)
Check the seals in the filter canisters
–make sure they are seated
correctly
Make sure new seals were installed
with the new filters
No fluid flow, loud air noise
coming from pump
Air is by-passing to exhaust in the
pump
Replace the pump
No fluid flow, no pump
noise
The Pump is not Operating
Replace the pump
Troubleshooting method to isolate the system (Pump) from the Filtration Recycling Systems:
Remove filters from housings, re-attach empty housings and run the gun cleaner (it will take several
minutes for the housings to fill up). If the system runs normally, the problem was caused by the filters. If
the system does not run correctly, the problem was caused by the pump.
Consumable Replacement Parts:
Solvent & Waterborne (ENVIRO) Models:
825159 –Splash Pad for 700 & 800 Models 825165 –Splash Pad (100 Series Models)
825162 –Basin Splash Pad for 50 Models 825163 –Back Splash Pad (50 Series Models)
825258K –Filtration Recycling System Cartridge Replacement Kit (50 & 100 Series Models)
Solvent Models Only:
825244K –Filtration Recycling System Cartridge Replacement Kit (Solvent –Not 50 or 100
Series)

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MAINTENANCE SCHEDULE
Each day
- Wipe-down the unit with solvent. The paint and decals are solvent
resistant.
- Remove any contaminants from the bottom of the Grill
Every 2 - 3 Months
- Replace Clarifiying Filter. This is the typical time frame for most
operations.
Semi-Annually
-Change out “Used Solvent” Container.
- Replace filter (824588) in back panel.
- Replace Extractor/Dryer Compressed air filters (824016)
- Replace BECCA Protect™ Maintenance Coating (ECP 831004)
- Review Ground Clamp (823079)
Annually
- Replace Manual Flow Brush (824610)
- Review & Replace illegible or damaged Decals

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SOLVENTWASH™
Filtration Recycling System (Optional)
Filter Replacement Instructions
1. Important! Before removing the Filter Housing:
Lift the line out of the container
Then allow the pump to continue to run with the Wash Basin or Flow Brush in the
“On” position.
Run the unit to remove some of the solvent from the Housings (3-5”).
2. Turn the Filter Housing with the provided Wrench. If stuck, lightly tap housing with a
rubber mallet to break the seal. Care should be taken so not to crack the housing.
3. Make sure to replace both filters and place them in the correct position (75 Micron-
first to see the solvent and 25 Micron –last to see the solvent before being used)
4. Make sure to replace both seals in the Ficlter Housings. (Note: The old seal will not
work after the Filter Housing has been removed)
5. Make sure Filter is located in the Guide located on the threaded top before spinning
housing. Tighten The Filter Housings to a snug position. (Do Not Over Tighten!!)
6. When Running the Spray Gun Cleaner it will take a few minutes to fill the Filter
Housing before flowing out of the selected function.
7. Used Filters (are Hazardous until proven different) should be allowed to dry and
then dispose per local jurisdiction requirements.
You are ready to use your system!

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SCHEMATIC OF UNIT
D
20
21
1
D
1
A
B
C
E
Hose Cleaner Controls

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SCHEMATIC OF UNIT (continued)
ENVIRO 300
To
Pump
To Pump
Inlet
(Blue Line)
Air Inlet
(Blue Line
LEGEND
Air - Blue Polyurethane Tube
Solvent - White or Black
Nylon Tube
Power Clean
(Blue Line)
To
Brush
To
Basin

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SCHEMATIC OF UNIT (continued)
ENVIRO 300
C
10
LEGEND
Air - Blue Polyurethane Tube
Solvent - White or Black
Nylon Tube
B
A
8
3
D
2
2
2
2
5

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SCHEMATIC OF UNIT (continued)
ENVIRO™300 H (TURBO Cleaner)
5
4
10
3
2
11
12
2