PICOTE MINI PUMP Use and care manual
MINI CLEANER
OPERATION & SAFETY MANUAL
MINI CLEANER 8/16 | MINI CLEANER +C 8/16
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
TABLE OF CONTENTS
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TOPIC PAGE
Safety Informaon 3
Environmental, Transport, Storage & Disposal 5
General Informaon 6
Technical Data 7
Intended Use 7
Available Tooling 7
Packages 8
Voltage & Power Supply 9
Safety Features 9
Noise Levels, Vibraons & Emissions 10
CE Declaraon of Conformity 11
Operang Instrucons 12
Starng & Using the Machine 12
Rotaon Speed Dial & Tightening Set Screws 13
Navigang Through Knuckle Bends 14
Navigang Through P-Traps 15
Maintenance Program 16
Warranty Periods 16
Maintenance 17
Replacing Carbon Brushes 17
Replacing Safety Clutch Spring 20
Inspecng the Sha for Damage 21
Servicing the Flexible Sha & its Outer Casing 22
Changing the Flexible & Sha Flexible Sha Extension 22
Accessories & Spare Parts 23
Praccal Tips & Safety Advice 25
Picote MINI CLEANER +C 8/16 27
+C Operang Instrucons 28
+C Technical Data 30
+C Spare Parts 31
Troubleshoong Flowchart 32
Warranty Policy & Procedure 33
To watch praccal demonstraon videos, take a course, or to download an electronic copy of these Instrucons, please visit www.picoteinstute.com.
Please note that videos and courses are not intended as a replacement or alternave to this operang and safety manual, but only as an addional learning tool.
Safety Symbols
This secon contains important safety informaon. Failure
to comply could result in serious injury.
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury or death by electrocuon, follow instrucons.
Danger risk of serious injury, follow instrucons.
Danger risk of serious injury from rotang parts, follow instrucons.
Danger risk of serious injury from hot parts, follow instrucons.
Danger do not touch. Risk of injury, follow instrucons.
Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment including suitable protecve clothing, footwear plus:
Suitable eye protecon to protect against sewage, chemicals or dust from irritang
eyes.
Suitable ear protecon to protect against hearing loss.
Suitable heat and cut-resistant gloves to help prevent any hand injuries. Any open
injuries or skin irritaons should always be covered to avoid contact with sewage,
chemicals or dust.
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which
could cause occupaonal asthma or dermas.
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SAFETY INFORMATION
Always read all safety warnings and instrucons. Failure to follow warnings and instrucons may result in electric
shock, re and/or serious injury.
1. Always wear eye and ear protecon as well as heat and cut-resistant
gloves.
Other personal protecve equipment, such as dust mask, gloves and
overalls should be worn when necessary. Dust produced when working
can be dangerous to your health, inammable or explosive. Always wear appropriate personal protecve
equipment.
2. Make sure the pipe has been opened and venlated to prevent any gases accumulang.
3. Always ensure that the machine is fully turned o and unplugged before inspecon, maintenance, or installing
any accessories to the machine. Always follow the instrucons in the manufacturer’s manual.
4. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts
immediately. It is especially important to check the end of the exible power sha for any signs of wear and tear,
and repeat the process for the outer casing.
5. When in use, it is very important that the machine is stable and on an even surface at all mes.
6. Never leave the machine running unaended. Always hold the exible sha with both hands rmly when
operang the machine.
7. Do not touch the Cuer or Grinding Chains immediately aer use; they may be hot and could burn your skin
8. If the working environment is extremely hot and humid, or badly polluted by conducve dust, use a GFCI-enabled
power outlet to ensure the safety of the operator.
9. Make sure that the job locaon is well venlated before grinding or drilling. Always use a vacuum extracon
system in the pipe to remove dust. The operator must wear a dust mask when using dry grinding to clean pipes.
10. Ensure that the venlaon openings are kept clear when working in dusty condions. If it should become
necessary to clear dust, rst unplug the machine. Avoid damaging internal parts.
11. Do not use the machine on any materials containing asbestos.
12. Never touch rotang parts. Do not stand on the machine.
13. Only use this machine with the accessories and spare parts oered by Picote Soluons. Accessories and spare
parts should only be used in the pipe intended and as described by Picote Soluons.
14. Only operate the foot pedal or OPC as instructed. Never place anything on it in place of a foot.
15. Do not use the Mini Cleaner or Mini Cleaner +C with an extension.
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This secon contains important safety informaon. Failure to comply could result in serious injury or death.
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GENERAL MACHINE SAFETY INFORMATION
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TRANSPORT
The Mini Cleaner +C should be transported in a car or other vehicle and laid down and secured with ratchet straps to
prevent any sudden movements or accidents caused by hard braking or an accident.
Never transport the machine with a tool aached to the sha. Always retract the camera back to its housing during
transport.
If using a pick-up or trailer to transport Picote Millers always suitably cover the unit to protect it from the elements.
STORAGE
It is recommended that Picote Millers be stored indoors to protect them from rain and sunlight, and also in a constant
ambient temperature. The best way to store the machines is using the same box that the machine has been shipped in.
If the Mini Cleaner or Mini Cleaner +C has been stored in an environment colder than +10 oC or 50 oF, the machine
should be stood at room temperature for 24 hours before use.
If the Mini Cleaner or Mini Cleaner +C has been stored for long periods of me (over 2-3 months), it should be checked
and tested according to the maintence programme before use.
Charge the DVR baery fully before storing for long periods. Do not leave the DVR unit unaended while it is charging.
This secon contains important safety informaon. Failure to comply could result in serious injury or death
DISPOSAL
The Mini Cleaner motor, control box, electric wires, axle package including slip ring, camera monitoring box, power
supply and camera head can be disposed in Europe at Waste Electrical and Electronic Equipment (WEEE) collecon
points.
The Miller frame, reel, exible sha, camera cable reel and name plate can be recycled in metal waste collecon points.
The outer casing of the sha and the camera plasc supports can be disposed of as plasc waste.
Always follow the local waste handling rules and regulaons.
The +C camera monitoring box includes a Li-ion baery.
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -10oC to 50 oC or 14oF to 122oF frost and condensaon free
Storage Ambient Temperature Range: -20oC to 60 oC or -4oF to 140 oF frost and condensaon free
Maximum Altude: 2000m or 6500 . Derate above 1000m or 3280: 1% / 100m or
328
Maximum Humidity: 95% non-condensing
Camera Maximum Humidity: 90% non-condensing
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ENVIRONMENT, TRANSPORT, STORAGE & DISPOSAL
When in use always lay the machine down horizontally on the oor. When not in use
some non-hazardous Picote Flexible Sha Lubricant might leak from the hand guard.
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GENERAL INFORMATION
Size
(mm/inches)
Range
(m/)
Recommended
Pipe Diameters
(mm/inches)
Rotang
Speed
(rpm)
Output
(W)
Weight
(kg/lbs)
Sha
(mm/
inches)
Power
Source
740x519x404
29”x20”x16”
16 / 50 DN32-DN75 / 1¼”-3”
DN100 / 4” only for
cleaning through non-
symphonic toilet (in
some regions)
500-2900* 110V:1100
230V:1200
26.5 / 598 / 1/3” Electric
Motor
INTENDED USE
This machine is intended for the following uses;
1. Cleaning and unblocking pipes and drains by grinding.
2. Descaling pipes.
3. Opening lateral connecons.
4. Picote Brush Coang™ with the Mini Coang Pump.
Always follow the Picote Soluons instrucons when installing and using the machine with accessories.
AVAILABLE TOOLING
Please check Picote Soluons Quick Cleaning Guides and Tool Manuals for more detailed informaon:
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*Opmal rotaon speed 900-2100 rpm (speed dial 2-4).
Check page 13 for further informaon.
The Mini Cleaner and Mini Cleaner +C come complete with Tool Packages depending on region:
North America (NA) : Mini Cleaner Cleaning Package or Mini Cleaner Cung Package
Rest of World (ROW) : Mini Cleaner Tool Kit for use on DN32-DN40 or 1¼”-1½” pipes
Cleaning Chain Cyclone Chains Original Chains
Smart Cuer™Smart Cuer™ - with Cleaning Panels Mini Sweeper
3D Chains Twister Mini Flexi Special Drill Head
Coang Brushes Cleaning Brushes Smart Cleaner
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TECHNICAL DATA
3540000816TK Mini Cleaner Tool Kit (ROW)
1000818025 Hub 8.5x18x25 (DN32-40)
1381084032 Cleaning Chain DN32
1381084040 Cleaning Chain DN40
2125000032CL Cleaning Brush DN32
2125000040CL Cleaning Brush DN40
1240035045 Cleaning Panel DN32 35x45 (10 pcs)
1240040050 Cleaning Panel DN40 40x50 (10 pcs)
INCLUDED TOOLS IN MINI CLEANER PACKAGE (ROW)
3540000818CU Mini Cleaner Cung Package (NA)
1360080051 Smart Sweeper Head DN40-DN50 (1½"-2")
1000818025 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1½")
1201030050 Side Grinding Panel 30x50 DN40 (1½") Package
1230000054 Twister Mini Flexi DN50 (2")
INCLUDED TOOLS IN MINI CLEANER CUTTING PACKAGE (NA)
3540000818CL Mini Cleaner Cleaning Package (NA)
1360080051 Smart Sweeper Head DN40-DN50 (1½"-2")
1000818025 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1½")
1201030050 Side Grinding Panel 30x50 DN40 (1½") Package
1381084040 Cleaning Chain DN40 (1½")
1300212025 Front Drill Head 25mm for DN50 (2") pipes
INCLUDED TOOLS IN MINI CLEANER CLEANING PACKAGE (NA)
Check out the overall list of the available tools and spare parts from page 23-24.
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PACKAGES INCLUDED
SAFETY FEATURES
The machine is equipped with an Emergency Switch O Buon. The power supply to the motor is cut o
when the Emergency Switch O Buon is pushed. Always make sure the Emergency Switch O Buon is
pressed or completely unplug the machine when the machine accessories (e.g. Cuer or Grinding Chains)
are not inside a pipe. Always unplug the machine from the power source when performing any
maintenance or repairs to the machine.
The machine is operated by foot pedal (Operator Presence Control or ‘OPC’). When the control is not
held down the machine stops. Never place any kind of object on the pedal in place of a foot (such as a
brick).
Power Plugs
For safety purposes only use grounded outlets. If the plug does not t securely or match the outlet do not force it —
contact an electrician to determine required power supply. Never alter the plug in any way. Use the plug with an ex-
tension cord only if it can be fully inserted into the receptacle. Use the Mini Cleaner or Mini Cleaner +C with a heavy
duty extension cord only.
If a power generator is used as power source ensure that the power rang is sucient.
220-230V: EU Schuko 230 V 16 A. Power cable lead minimum thickness 1.5mm2 .
110-125V: The Mini Cleaner and Mini Cleaner +C is equipped with a 16 amp (125V) NEMA 16 amp plug. Power
cable lead minimum thickness 2.5 mm2 / 14 AWG. The Mini Cleaner and Mini Cleaner +C must be
supplied with sucient power and proper current rang. A minimum of 15 amps are needed to
operate it safely and eciently. When used with an extension cord, the cord must be a 3 prong, 16
amp (125 V). If power generator is used, minimum 3 kW required. Adapters may be necessary for
generator connecons. Contact your Reseller or Picote technical support for more informaon.
AUSTRALIA/UK: Mini Cleaners & Mini Cleaners +C in these regions have special plugs.
Australia: CEE 16 A 230 V colour blue. Power cable minimum lead thickness 2.5 mm2.
UK: UK Plug BSEN 60309 16 A 110 V colour yellow. Power cable lead minimum thickness 2.5 mm2.
The Mini Cleaner and Mini Cleaner +C requires a transformer to comply with the site power
regulaons and safe usage in UK.
NOTE: If working with a generator always use the 110 V transformer. Do not plug directly in to the
generator.
Ensure that the supply voltage is correct. The voltage of the power source must match the value given on the name-
plate of the machine within the tolerances of ±10 %. Machines with a 230V plate can be used in 220V mains and
110V machines in the 120V grid.
The machine has been double sealed according to European standards. The power source has to be grounded.
Camera power supply can operate with Input: 110VAC ~ 240 VAC, Output:12V DC 1200mA . The DVR unit has in-built
5200 mAh Li-ion baery (7.4 V).
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VOLTAGE & POWER SUPPLY
Due to connuing product development the specicaons herein are subject to change without noce!
This secon contains important safety informaon. Failure to comply could result in serious injury or
loss of hearing.
Hand vibraon levels depend on the distance from the tool head to the user and working condions. The
vibraon levels detailed below have been measured at the Picote training facilies in Finland. Vibraon has been
determined according to ISO-5349 and EU-direcve 2002/44/EG.
Safe daily exposure me for user:
Exposure Acon Value (EAV) 2,5 m/s2
Exposure Limit Value (ELV) 5,0 m/s2
VIBRATION
Tooling
Working Distance
m/
EAV ELV
Original Cleaning Chain DN32 / 1¼”0-2m / 0-6.6 50min 3h 18min
Original Cleaning Chain DN32 / 1¼”5-7m / 16-23 9h 37min Over 24h
Original Cleaning Chain DN50 / 2” 0-2m / 0-6.6 7h 13min Over 24h
Original Cleaning Chain DN50 / 2” 5-7m / 16-23 Over 24h Over 24h
Mini Smart Sweeper DN50 / 2” 0-2m / 0-6.6 Over 24h Over 24h
Mini Smart Sweeper DN50 / 2” 5-7m / 16-23 17min 1h 8min
Special Drill Head DN50 / 2” 0-2m / 0-6.6 5h 27min 21h 48min
Special Drill Head DN50 / 2” 5-7m / 16-23 Over 24h Over 24h
Twister Mini Flexi DN50 / 2” 5m / 16 6h 9min Over 24h
Smart CuerTM DN50 / 2” 5m / 16 Over 24h Over 24h
Cyclone Chain PVC DN100 / 4” 2m / 6.6 21h 58min Over 24h
Cyclone Chain PVC DN100 / 4” 5-7m / 16-23 15h 43min Over 24h
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NOISE LEVELS, VIBRATIONS & EMISSIONS
The typical A-weighted noise level determined according to EN60745:
Sound pressure level (LpA): 90 dB (A)
Sound power level (LWA): 103 dB (A)
WEAR EAR PROTECTION
Emissions during actual use of the machine can dier from declared values depending on the ways that the
machine is used. Safety measures to protect the operator should be determined by actual condions, taking into
account all aspects of the operang cycle (such as when the machine is switched o and when it is running idle).
We Picote Soluons Oy Ltd as the responsible manufacturer declare that the following Picote Soluons Oy Ltd
drain cleaning machines:
Mini Cleaner
Model No: 8/16
and
Mini Cleaner +C
Model No: 8/16
are of series producon and
Conform to the following EU Direcve:
2006/42/EY
And are manufactured in accordance with the following standards or standardised documents:
EN62841-1
EN62841-13
ISO-5349-1:2001
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Pienteollisuuse 24
06450 Porvoo, Finland
31st July 2020
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Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Pienteollisuuse 24, 06450 Porvoo, Finland
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CE DECLARATION OF CONFORMITY
Before operaon:
• Before installing Picote tools, always make sure that the machine is fully turned
o and unplugged.
• Always round o the sharp edges of the sha to avoid cuts and to make it easier
to insert the sha into the tool or leader to be used.
• Check that there is the correct length of exible sha (without its plasc casing) at the end of the exible sha
and that all screws have been loosened so that the sha can be easily inserted inside the tool. Posion the sha
inside the tool, as far as it will go, and ghten the screws. Consult accessory manuals (cuers & grinding chains)
for detailed informaon.
While in operaon:
• Always lay the machine down horizontally on the oor. During drilling, grinding and cung processes, always use
a separate vacuum extracon system or run water in the drain to remove dust.
STARTING & USING THE MACHINE
This secon contains important safety informaon. Failure to comply could result in serious injury.
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OPERATING INSTRUCTIONS
1. The machine has an operator presence control or ‘OPC’. When the control is not held down, the machine
stops. The machine can also be stopped by pushing the Emergency Stop Buon down, rotang the power
gear to “O” or unplugging the machine.
2. Check the rotaonal speed of the sha before powering up. The control of the rotaonal speed is located in
the motor. The rotaonal speed can be selected from 1 to 4.
3. Place the tool inside the pipe.
4. Turn on the power switch.
5. Release the Red Emergency Switch O Buon.
6. The machine starts when the OPC foot pedal is pressed down. Always hold the exible sha with both
hands rmly while operang the machine.
7. Rotang the tool slowly makes it easier to move the tool forward inside the pipe.
8. The life span of the sha outer casing can be prolonged by using a Sleeve Bearing designed for the outer
casing.
There is a mechanical safety clutch installed in Mini Miller. If the machine is overloaded the safety clutch sepa-
rates the sha from the motor. User will hear a loud noise when this happens. Release the foot pedal, pull the
sha back a lile bit and connue working. If the safety clutch is released constantly the silicone spring inside of it
may have worn down. Look at the Safety Clutch— Spring Change instrucons to change the spring. Brief changing
instrucons can be found also in this manual pages 20-21.
Avoid overloading the motor.
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The opmal rotaon speed of the Mini Cleaner and Mini Cleaner +C is between 2-4 (900-2100 rpm)
depending on the work. Minimum rotaon speed is usually preferred when moving the tool around
ght bends. When beginning work adjust the speed up to the level which seems to work the best.
Do not use a higher rotaon speed than seng 4 (2100 rpm) as it may cause overheang between the sha and
the outer casing.
This secon contains important safety informaon. Failure to comply could result in serious injury.
Rotaon Speed Speed dial
3200 X
2700 X
2100 X
1500 X
900 X
600 X
123456
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OPERATING INSTRUCTIONS
The speed dial can be found on the
motor itself (see image right). Set
the speed by rotang the buon.
Check the corresponding rotaon
speed from the table below.
TIGHTENING THE SET SCREWS
When you add a tool always ghten the screws
starng from the screw furthest away from the
end of the exible sha (where applicable).
Step 2. Place the tool completely inside the pipe before powering up. Rotang the tool slowly
makes it easier to move the tool through ght bends.
Step 3. Push and rotate at the same me at a low speed. The sha is exible enough to navigate
through several 90o bends. Move the tool constantly back and forth in the pipe. The special spring
outer casing in the Mini Cleaner and Mini Cleaner +C can melt because of the fricon heat created
if the tooling is kept in the same place for long periods of me.
Step 1. Always keep the Mini Cleaner and Mini Cleaner +C as close as possible to the pipe where
work takes place. This way only a small poron of the sha is unsupported.
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NAVIGATING DN32-DN50 / 1¼” -2” KNUCKLE BENDS
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Step 1. Place the tool completely inside the pipe before powering up. Rotang the tool slowly makes it
easier to navigate through ght bends.
Step 2. Move tool constantly back and forth in the pipe. The special spring outer casing in the Mini
Cleaner/ Mini Cleaner +C can melt because of fricon heat created by tooling being kept in the same
place over long periods of me.
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NAVIGATING THROUGH DN50/2” P-TRAPS
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Service Period 3 months 6 months 1 year
A
B
C
AMilling machine & spare parts, except;
BElectric motors
CService Centre repair work
WARRANTY PERIODS
Picote Soluons grants limited warranty for certain machines, equipment & components. Read more detailed
informaon on page 33 (Picote Warranty Policy and Procedure).
Months
Maintenance task 3612 24
Change motor carbon brushes IR
Tightness of motor xing II
Alignment of motor II
Condion of frame II
Condion of wheels & rubber bushes II
Condion of control box II
Condion of electric cables IIII
Condion of electrical connecons IIII
Lubricate Sha PPPP
Operaon of E-Stop IIII
Safety Clutch Silicone Ring IIII
Operaon of Safety Clutch IIII
I: Inspect, x or replace if needed.
P: Perform, replace if needed.
R: Replace
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MAINTENANCE PROGRAMME & WARRANTY PERIODS
1. Before performing any maintenance always check that the machine is fully turned o and unplugged.
2. Always inspect the exible sha before each use. If there are potenal weak points, or the sha is damaged,
cut o the damaged length using a band saw or replace the enre sha as needed.
3. For safety and eciency, always keep the machine and its motor, drive unit, venlaon and cooling slots clean.
4. Remove the hand guard and check that the screws for the sha socket are securely ghtened (weekly).
5. Check that all the bolts and screws on the machine are securely ghtened.
6. It is recommended that the oil in the bevel gear should be changed about every 12 months. Only use regular oil
developed for gearboxes.
REPLACING CARBON BRUSHES
Remove and check carbon brushes regularly and replace when worn down to the limit mark. See page 16 for
maintenance intervals. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should
be replaced at the same me. Use only idencal carbon brushes.
The complete motor needs to be removed in order to change both of the carbon brushes. Follow the steps shown
below.
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and
secure the brush holder caps.
Step 1. Open Allen bolts and remove
the hand guard.
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MAINTENANCE
Step 2. Open Set Screws and detach the sha from the Safety Clutch.
Step 3. Open the Allen Bolts which aach the motor to the reel.
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MAINTENANCE
Step 4. Open the protecve caps with a screwdriver and replace both of the carbon brushes. Re-
peat the steps in opposite order to reassemble. Tighten the Hex Bolt M8x25 which is aaching the
motor to the reel in torque of 12 Nm. Recommended use of Locte 542.
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MAINTENANCE
Step 1. Remove the hand guard and detach the exible sha from the Safety Clutch. Open and remove
four screws from the Safety Clutch Covers.
REPLACING SAFETY CLUTCH SPRING
Remove and check the silicone spring of the Safety Clutch regularly and replace when worn down. When
safety clutch begins to release constantly the spring should be changed.
The silicone spring can be easily changed even in eld condions.
Step 2. Remove the
Upper Cover and
push the Lower Cover
down.
NOTE: The silicone
ring for the Mini
Cleaner and Mini
Cleaner +C is RED.
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MAINTENANCE
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