Ski-Doo REV G4 Trail/Crossover E-TEC Series Manual

520 002 316 Original Instructions
2020
REV-G4 Trail / Crossover E-TEC Series
®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.
©2019 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.
520 002 316
OPERATOR’S GUIDE REV-G4 Trail / Crossover E-TEC Series / ENGLISH
GUIDE DU CONDUCTEUR REV-G4 Trail / Crossover E-TEC Series / ANGLAIS
FAIT AU / MADE IN CANADA U/M:P.C.
BEFORE YOU OPERATE THIS VEHICLE, READ THIS
OPERATOR’S GUIDE, ALL ON-PRODUCT SAFETY
LABELS AND WATCH THE SAFETY VIDEO.
Read this guide thoroughly.
It contains important safety information.
Minimum recommended operator’s age: 16 years old.
Keep this Operator’s Guide in the vehicle.
REVTMG4
Trail / Crossover E-TEC® Series
WARNING
Includes
Safety, Vehicle
and
Maintenance Information
Operator’s
Guide
2020
WARNING

520002316 en ML
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2019 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
WARNING
Disregarding any of the safety precautions and instructions
contained in this Operator's Guide, SAFETY VIDEO and on-
product safety labels could cause injury including the
possibility of death!
WARNING
This vehicle may exceed the performance of other vehi-
cles you may have ridden. Take time to familiarize yourself
with your new vehicle.
CALIFORNIA PROPOSITION 65 WARNING
WARNING: Operating, servicing and maintaining an
off-road vehicle can expose you to chemicals including
engine exhaust, carbon monoxide, phthalates, and lead,
which are known to the State of California to cause cancer
and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle in a well-venti-
lated area and wear gloves or wash your hands frequently
when servicing your vehicle. For more information go to
www.p65warnings.ca.gov/products/passenger-vehicle.
In USA, products are distributed by BRP US Inc.
In Canada, products are distributed by Bombardier Recre-
ational Products Inc.
This is a non-exhaustive list of trademarks that are the property
of Bombardier Recreational Products Inc. or its affiliates:
E-TEC®MX Z™ RAVE™ RER™ ROTAX™
REV®Gen4™ Ski-Doo®XPS™ X-RS™
The KYB Pro series is a registered mark of KYB America LLC.

520002316 en ML
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2019 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
Deutsch
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www.operatorsguides.brp.com
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go to: www.operatorsguides.brp.com
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520002316 en ML
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2019 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
Model Package Engine
MX Z
TNT
600R E-TEC
850 E-TEC
X
600R E-TEC
850 E-TEC
X-RS
600R E-TEC
850 E-TEC
Renegade
Adrenaline
600R E-TEC
850 E-TEC
Enduro
600R E-TEC
850 E-TEC
X
600R E-TEC
850 E-TEC
X-RS 850 E-TEC
Backcountry
-
600R E-TEC
850 E-TEC
X
600R E-TEC
850 E-TEC
X-RS 850 E-TEC

1
Content List
GENERAL INFORMATION
FOREWORD ........................ 8
Know Before you Go . . . . . . . . . . . . . . . . . . 8
SafetyMessages .................... 9
About this Operator's Guide . . . . . . . . . . . . . . 9
SAFETY INFORMATION
GENERAL PRECAUTIONS . . . . . . . . . . . . . . . 12
Avoid Carbon Monoxide Poisoning . . . . . . . . . . 12
Avoid Gasoline Fires and Other Hazards . . . . . . 12
Avoid Burns from Hot Parts . . . . . . . . . . . . . . 13
Accessories and Modifications . . . . . . . . . . . . 13
SPECIAL SAFETY MESSAGES . . . . . . . . . . . . . 14
RIDING THE VEHICLE . . . . . . . . . . . . . . . . . . 19
HowtoRide ...................... 19
Carrying a Passenger . . . . . . . . . . . . . . . . . 24
Terrain/Riding Variations . . . . . . . . . . . . . . . 26
Environment ...................... 33
TRACTION ENHANCING PRODUCTS . . . . . . . . . 36
Manoeuvrability .................... 37
Acceleration ...................... 39
Braking ........................ 39
Important Safety Rules . . . . . . . . . . . . . . . . 40
Effects of Having a Studded Track on the Life of the
Snowmobile ...................... 40
Installation of Studs on BRP Approved Tracks . . . . 41
Maintenance/Replacement . . . . . . . . . . . . . . 43
SAFETY INFORMATION ON THE VEHICLE . . . . . . 45
HangTag(s) ...................... 45
Vehicle Safety Labels . . . . . . . . . . . . . . . . . 47
Technical Information Labels . . . . . . . . . . . . . 56

Content List
2
VEHICLE INFORMATION
CONTROLS, INSTRUMENTS AND
EQUIPMENT ....................... 60
1)Handlebar ..................... 61
2)ThrottleLever.................... 61
3)BrakeLever .................... 62
4) Parking Brake Lever . . . . . . . . . . . . . . . . 62
5) Engine Cut-off Switch (D.E.S.S. Post) . . . . . . . 64
6) Emergency Engine Stop Switch . . . . . . . . . . 65
7) Adjustable Handlebar Riser (If Equipped) . . . . . 67
8) Handlebar Multifunction Switch . . . . . . . . . . 68
9)Seat......................... 73
10) Front and Rear Bumpers . . . . . . . . . . . . . 75
11)Gauge ....................... 76
12) Storage Compartments . . . . . . . . . . . . . . 92
13) Operator's Guide . . . . . . . . . . . . . . . . . 93
14)Tools ....................... 93
15) Drive Belt Guard . . . . . . . . . . . . . . . . . 96
16) Spare Drive Belt Holder . . . . . . . . . . . . . . 99
17) Upper Body Module (Hood) . . . . . . . . . . . 101
18)SidePanels ....................106
19) Rewind Starter Handle (If Equipped) . . . . . . . 108
20) Heated Seats Switch (On Applicable
Models) ........................108
FUEL ...........................109
Fuel Requirements . . . . . . . . . . . . . . . . . . 109
Vehicle Fueling Procedure . . . . . . . . . . . . . . 111
INJECTIONOIL......................113
Recommended Injection Oil . . . . . . . . . . . . . 113
Injection Oil Level Verification . . . . . . . . . . . . 113
BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . 116
Operation During Break-In . . . . . . . . . . . . . . 116
BASIC PROCEDURES . . . . . . . . . . . . . . . . . . 117
Engine Starting Procedure . . . . . . . . . . . . . . 117
Emergency Starting . . . . . . . . . . . . . . . . . . 117

Content List
3
Vehicle Warm-Up . . . . . . . . . . . . . . . . . . . 120
Reverse(RER) ....................121
Shutting Off the Engine . . . . . . . . . . . . . . . . 122
RIDING CONDITIONS AND YOUR
SNOWMOBILE ......................124
Altitude ........................124
Temperature......................124
SPECIAL OPERATION . . . . . . . . . . . . . . . . . 125
Towing an Accessory . . . . . . . . . . . . . . . . . 125
Towing Another Snowmobile . . . . . . . . . . . . . 125
TUNEYOURRIDE ....................126
Ski Runner Depth Setting (Pilot TS Skis) . . . . . . . 127
Rear Suspension Adjustments . . . . . . . . . . . . 128
Front Suspension Adjustments . . . . . . . . . . . . 154
Adjustment Tips According to Vehicle
Behavior ........................162
VEHICLE TRANSPORTATION . . . . . . . . . . . . . 164
PRE-RIDE INSPECTION
PRE-RIDE INSPECTION . . . . . . . . . . . . . . . . . 166
Before Starting the Engine . . . . . . . . . . . . . . 166
After Engine is Started . . . . . . . . . . . . . . . . 167
Pre-Ride Check List . . . . . . . . . . . . . . . . . . 167
MAINTENANCE
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . 170
MAINTENANCE PROCEDURES . . . . . . . . . . . . 173
EngineCoolant ....................173
ExhaustSystem ....................174
SparkPlugs ......................175
BrakeFluid ......................175
ChaincaseOil .....................177
DriveChain ......................180
DriveBelt .......................181

Content List
4
DrivePulley ......................187
Track .........................191
Suspension ......................200
Skis ..........................202
Fuses .........................202
Headlights .......................204
Removing Battery . . . . . . . . . . . . . . . . . . . 207
Installing Battery . . . . . . . . . . . . . . . . . . . 209
VEHICLECARE .....................211
Post-Operation Care . . . . . . . . . . . . . . . . . 211
Vehicle Cleaning and Protection . . . . . . . . . . . 211
STORAGE ........................213
Engine Storage Mode . . . . . . . . . . . . . . . . . 213
TECHNICAL INFORMATION
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . 218
Vehicle Description Decal . . . . . . . . . . . . . . . 218
Identification Numbers . . . . . . . . . . . . . . . . 218
VEHICLE COMPLIANCE LABELS . . . . . . . . . . . 222
EPA Compliance Label . . . . . . . . . . . . . . . . 222
SSCCLabel ......................222
NOISE EMISSION AND VIBRATION VALUES
(ALL COUNTRIES EXCEPT CANADA/UNITED
STATES) .........................224
EC DECLARATION OF CONFORMITY . . . . . . . . . 225
EAC DECLARATION OF CONFORMITY . . . . . . . . 226
EPA CERTIFIED ENGINES . . . . . . . . . . . . . . . 227
Engine Emissions Information . . . . . . . . . . . . 227
RADIO FREQUENCY DIGITALLY ENCODED
SECURITY SYSTEM (RF D.E.S.S. KEY) . . . . . . . . 229
SPECIFICATIONS - ENGINE . . . . . . . . . . . . . . 230
SPECIFICATIONS - VEHICLE . . . . . . . . . . . . . . 233

Content List
5
TROUBLE-SHOOTING
TROUBLESHOOTING GUIDELINES . . . . . . . . . . 244
MONITORING SYSTEM . . . . . . . . . . . . . . . . . 247
Pilot Lamps, Messages and Beeper Codes . . . . . 247
FaultCodes ......................251
WARRANTY
BRP LIMITED WARRANTY USA AND CANADA:
2020 SKI-DOO®SNOWMOBILES . . . . . . . . . . . . 254
SCOPE OF THE LIMITED WARRANTY . . . . . . 254
LIMITATIONS OF LIABILITY . . . . . . . . . . . . . 254
EXCLUSIONS –ARE NOT WARRANTED . . . . . 255
WARRANTY COVERAGE PERIOD . . . . . . . . . 255
CONDITIONS REQUIRED FOR WARRANTY
COVERAGE......................256
WHAT TO DO TO OBTAIN WARRANTY
COVERAGE......................257
WHAT BRP WILL DO . . . . . . . . . . . . . . . . . 257
TRANSFER ......................257
CONSUMER ASSISTANCE . . . . . . . . . . . . . 258
US EPA EMISSION-RELATED WARRANTY . . . . . . 259
Emission-Related Warranty Period . . . . . . . . . . 260
Components Covered . . . . . . . . . . . . . . . . . 260
Limited Applicability . . . . . . . . . . . . . . . . . . 261
BRP INTERNATIONAL LIMITED WARRANTY: 2020
SKI-DOO®SNOWMOBILES . . . . . . . . . . . . . . . 262
SCOPE OF THE LIMITED WARRANTY . . . . . . . 262
LIMITATIONS OF LIABILITY . . . . . . . . . . . . . 262
EXCLUSIONS –ARE NOT WARRANTED . . . . . . 263
WARRANTY COVERAGE PERIOD . . . . . . . . . 264
CONDITIONS TO HAVE WARRANTY
COVERAGE......................265
WHAT TO DO TO OBTAIN WARRANTY
COVERAGE......................265

Content List
6
WHAT BRP WILL DO . . . . . . . . . . . . . . . . . 266
TRANSFER ......................266
CONSUMER ASSISTANCE . . . . . . . . . . . . . 267
BRP LIMITED WARRANTY FOR THE EUROPEAN
AND THE COMMONWEALTH OF THE
INDEPENDENT STATES (CIS) AREAS AND
TURKEY: 2020 SKI-DOO®SNOWMOBILES . . . . . . 268
SCOPE OF THE LIMITED WARRANTY . . . . . . 268
LIMITATIONS OF LIABILITY . . . . . . . . . . . . . 268
EXCLUSIONS –ARE NOT WARRANTED . . . . . . 269
WARRANTY COVERAGE PERIOD . . . . . . . . . 270
CONDITIONS TO HAVE WARRANTY
COVERAGE......................271
WHAT TO DO TO OBTAIN WARRANTY
COVERAGE......................271
WHAT BRP WILL DO . . . . . . . . . . . . . . . . . 272
TRANSFER ......................272
CONSUMER ASSISTANCE . . . . . . . . . . . . . 273
CUSTOMER INFORMATION
PRIVACY INFORMATION . . . . . . . . . . . . . . . . 276
CONTACTUS ......................277
Asia ..........................277
Europe.........................277
NorthAmerica .....................278
Oceania ........................278
SouthAmerica ....................279
CHANGE OF ADDRESS/OWNERSHIP . . . . . . . . . 280