
I
SECTION SUBSECTION PAGE
SAFETY NOTICE .................................................................................................................................. III
INTRODUCTION .................................................................................................................................. IV
01 SERVICE TOOLS AND
SERVICE PRODUCTS
01 – Service tools............................................................................. 01-01-1
02 – Service products....................................................................... 01-02-1
02 LUBRICATION
AND MAINTENANCE
01 – Lubrication and maintenance chart .......................................... 02-01-1
03 TROUBLESHOOTING 01 – Table of contents...................................................................... 03-01-1
02 – Engine ...................................................................................... 03-02-1
03 – Fuel and oil systems................................................................. 03-03-1
04 – Transmission and brake systems............................................. 03-04-1
05 – Electrical system ...................................................................... 03-05-1
06 – Suspension and track ............................................................... 03-06-1
04 ENGINE 01 – Table of contents...................................................................... 04-01-1
02 – 277 engine type........................................................................ 04-02-1
03 – 377, 443 and 503 engine types................................................ 04-03-1
04 – Leak test and engine dimension measurement....................... 04-04-1
05 – CDI system............................................................................... 04-05-1
06 – Oil injection system.................................................................. 04-06-1
07 – Axial fan cooling system........................................................... 04-07-1
08 – Rewind starter.......................................................................... 04-08-1
09 – Carburetor and fuel pump ........................................................ 04-09-1
10 – Fuel tank and throttle cable ...................................................... 04-10-1
05 TRANSMISSION 01 – Table of contents...................................................................... 05-01-1
02 – Drive belt.................................................................................. 05-02-1
03 – Drive pulley............................................................................... 05-03-1
04 – Driven pulley............................................................................. 05-04-1
05 – Pulley distance and alignment.................................................. 05-05-1
06 – Brake ........................................................................................ 05-06-1
07 – Chaincase ................................................................................. 05-07-1
08 – Gearbox .................................................................................... 05-08-1
09 – Drive chain................................................................................ 05-09-1
06 ELECTRICAL 01 – Table of contents...................................................................... 06-01-1
02 – Wiring diagrams (see annexes at the end of this manual) ....... 06-02-1
03 – Ignition timing........................................................................... 06-03-1
04 – Spark plugs............................................................................... 06-04-1
05 – Battery...................................................................................... 06-05-1
06 – Electric starter .......................................................................... 06-06-1
07 – Testing procedure .................................................................... 06-07-1
07 REAR SUSPENSION 01 – Table of contents...................................................................... 07-01-1
02 – Torque reaction suspension ..................................................... 07-02-1
03 – SC-10 Sport and Touring suspension ....................................... 07-03-1
04 – Drive axle.................................................................................. 07-04-1
05 – Track......................................................................................... 07-05-1
TABLE OF CONTENTS