Skil 9816 User manual

11
23
17
30
page 4INSTRUCTIONS
PETUNJUK
HƯỚNG DẪN
palaman 37
trang 45
www.skil-ap.com 03/2012 1619PA3288SKIL EUROPE BV - KONIJNENBERG 60 BREDA -
荷蘭 - 中國製造
MABLE CUTTER
9816 (F0159816...)

2
F0159816...
11 10 9 8 7 6
4
1 2 3
5

3
D
A
146
15
16
17
12 13
18
5
10
4
C
9
11
B
19
20
E

4
Safety Notes
General Power Tool Safety Warnings
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radia-
tors, ranges and refrigerators. There is an
increased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges and moving parts. Damaged or
entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current de-
vice (RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the influence of drugs, alco-
hol or medication. A moment of inattention
while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes,
hard hat, or hearing protection used for
appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connect-
ing to power source and/or battery pack,
picking up or carrying the tool. Carrying
power tools with your finger on the switch or
energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power
tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected situ-
ations.
f) Dress properly. Do not wear loose cloth-
ing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the cor-
rect power tool for your application. The
correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power
tool before making any adjustments, chang-
ing accessories, or storing power tools.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamil-
iar with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.

5
e) Maintain power tools. Check for misalign-
ment or binding of moving parts, breakage
of parts and any other condition that may
affect the power tool’s operation. If dam-
aged, have the power tool repaired before
use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these instruc-
tions, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazard-
ous situation.
5) Service
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Safety Warnings for
Masonry Saws
Read all safety warnings, instruc-
tions, illustrations and specifica-
tions provided with this power
tool. Failure to follow all instructions
listed below may result in electric
shock, fire and/or serious injury.
▶Always use guard provided with the tool.
The guard must be securely attached to
the power tool and positioned for maxi-
mum safety, so the least amount of wheel
is exposed towards the operator. Position
yourself and bystanders away from the plane
of the rotating wheel. The guard helps to pro-
tect operator from broken wheel fragments
and accidental contact with wheel.
▶Use only diamond cut-off wheels for your
power tool. Just because an accessory can
be attached to your power tool, it does not
assure safe operation.
▶The rated speed of the accessory must be at
least equal to the maximum speed marked
on the power tool. Accessories running faster
than their rated speed can break and fly
apart.
▶Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cutoff
wheels are intended for peripheral grinding,
side forces applied to these wheels may cause
them to shatter.
▶Always use undamaged wheel flanges that
are of correct diameter for your selected
wheel. Proper wheel flanges support the
wheel thus reducing the possibility of wheel
breakage.
▶The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or
controlled.
▶The arbour size of wheels and flanges must
properly fit the spindle of the power tool.
Wheels and flanges with arbour holes that
do not match the mounting hardware of the
power tool will run out of balance, vibrate
excessively and may cause loss of control.
▶Do not use damaged wheels. Before each
use, inspect the wheels for chips and cracks.
If power tool or wheel is dropped, inspect
for damage or install an undamaged wheel.
After inspecting and installing the wheel,
position yourself and bystanders away from
the plane of the rotating wheel and run the
power tool at maximum no load speed for
one minute. Damaged wheels will normally
break apart during this test time.
▶Wear personal protective equipment. De-
pending on application, use face shield, safe-
ty goggles or safety glasses. As appropriate,
wear dust mask, hearing protectors, gloves
and workshop apron capable of stopping
small abrasive or workpiece fragments. The
eye protection must be capable of stopping
flying debris generated by various operations.
The dust mask or respirator must be capable
of filtrating particles generated by your opera-
tion. Prolonged exposure to high intensity
noise may cause hearing loss.
▶Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken acces-
sory may fly away and cause injury beyond
immediate area of operation.
▶Hold the power tool only by the insulated
gripping surfaces when performing an op-
eration where the cutting tool may contact
hidden wiring or its own cord. Contact with
a “live” wire will also make exposed metal
parts of the power tool “live” and shock the
operator.
▶Position the cord clear of the spinning ac-
cessory. If you lose control of the power tool,
the cord may be cut or snagged and your
hand or arm may be pulled into the spinning
accessory.
▶Never lay the power tool down until the
accessory has come to a complete stop. The
spinning accessory may grab the surface and
pull the power tool out of your control.
▶Do not run the power tool while carrying

6
it at your side. Accidental contact with the
spinning accessory could snag your clothing,
pulling the accessory into your body.
▶Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside the
housing and excessive accumulation of pow-
dered metal may cause electrical hazards.
▶Do not operate the power tool near flam-
mable materials. Sparks could ignite these
materials.
▶Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and related warnings
▶Kickback is a sudden reaction to a pinched or
snagged rotating wheel. Pinching or snagging
causes rapid stalling of the rotating wheel
which in turn causes the uncontrolled power
tool to be forced in the direction opposite
of the wheel’s rotation at the point of the
binding.
▶Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control
over kickback or torque reaction during
start-up. The operator can control torque
reactions or kickback forces, if proper precau-
tions are taken.
▶Never place your hand near the rotating
accessory. Accessory may kickback over your
hand.
▶Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction op-
posite to the wheel’s movement at the point
of snagging.
▶Use special care when working corners,
sharp edges, etc. Avoid bouncing and snag-
ging the accessory. Corners, sharp edges
or bouncing have a tendency to snag the
rotating accessory and cause loss of control
or kickback.
▶Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades cre-
ate frequent kickback and loss of control over
the power tool.
▶Do not “jam” the cut-off wheel or apply
excessive pressure. Do not attempt to make
an excessive depth of cut. Overstressing the
wheel increases the loading and susceptibil-
ity to twisting or binding of the wheel in the
cut and the possibility of kickback or wheel
breakage.
▶When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from
the cut while the wheel is in motion other-
wise kickback may occur. Investigate and
take corrective action to eliminate the cause
of wheel binding.
▶Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully reenter the cut. The wheel may
bind, walk up or kickback if the power tool is
restarted in the workpiece.
▶Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under
their own weight. Supports must be placed
under the workpiece near the line of cut and
near the edge of the workpiece on both sides
of the wheel.
▶Use extra caution when making a “pocket
cut” into existing walls or other blind areas.
The protruding wheel may cut gas or water
pipes, electrical wiring or objects that can
cause kickback.
Additional safety warnings
Wear safety goggles.
▶Use suitable detectors to determine if utility
lines are hidden in the work area or call the
local utility company for assistance. Contact
with electric lines can lead to fire and electric
shock. Damaging a gas line can lead to explo-
sion. Penetrating a water line causes property
damage or may cause an electric shock.
▶When working stone, use dust extraction.
The vacuum cleaner must be approved for
the extraction of stone dust. Using this
equipment reduces dust-related hazards.
▶When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
▶Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
▶Never use the machine with a damaged
cable. Do not touch the damaged cable
and pull the mains plug when the cable is
damaged while working. Damaged cables
increase the risk of an electric shock.
Products sold in AUS and NZ only: Use a resid-
ual current device (RCD) with a rated residual
current of 30 mA or less.

7
Functional Description
While reading the operating instructions, unfold
the graphics page for the machine and leave it
open.
Intended Use
With firm support of the base plate and using
the blade guard, the machine is intended for
horizontal cutting or slotting of mainly mineral
materials such as marble without the use of
water. The machine is not intended for cutting in
wood, plastic or metal.
Product Features
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
1) On/Off switch
2) Lock-on button for On/Off switch
3) Handle
4) Cutting-depth scale
5) Wing bolt for cutting depth preselection
6) Blade guard
7) Cutting mark, 0°
8) Cutting mark, 45°
9) Wing bolt for bevel-angle preselection
10) Base plate
11) Cutting angle scale
12) Drive spindle
13) Mounting flange
14) Diamond cutting disc*
15) Clamping flange
16) Ring spanner
17) Clamping bolt
18) Allen key
19) Wing bolt for parallel guide*
20) Parallel guide*
*Accessories shown or described are not part
of the standard delivery scope of the product.
A complete overview of accessories can be
found in our accessories program.
Marble Cutter
Technical Data
SKIL 9816
Article number F0159816
Rated power input W
Rated speed min-1 14200
110 / 125
20
Max. diameter for diamond cutting discs mm
Mounting bore mm
Cutting depth, max.
– for 0° bevel angle
– for 45° bevel angle
mm
mm
45
32
3.0Weight according to EPTA-Procedure 01/2003 kg
Protection class
The values given are valid for nominal voltages [U] of 230/240V. For lower voltage and models for specific countries,
these values can vary.
Please observe the article number on the type plate of your machine.
The trade names of the individual machines may vary.
/II
1250

8
Assembly
▶Before any work on the machine itself, pull
the mains plug.
Dust extraction
▶Dusts from materials such as lead-containing
coatings, some wood types, minerals and met-
al can be harmful to one’s health. Touching
or breathing-in the dusts can cause allergic
reactions and/or lead to respiratory infections
of the user or bystanders.
Certain dusts, such as oak or beech dust,
are considered as carcinogenic, especially in
connection with wood-treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked by
specialists.
– Provide for good ventilation of the working
place.
– It is recommended to wear a P2 filterclass
respirator.
Observe the relevant regulations in your country
for the materials to be worked.
Mounting/Replacing the Diamond Cutting
Disc (see figure A)
▶When mounting and replacing diamond
cutting discs, it is recommended to wear
protective gloves.
▶Diamond cutting discs become very hot dur-
ing operation; do not touch them until they
have cooled down.
▶Always use a correctly sized diamond cutting
disc with the fitting mounting hole that cor-
responds with the information listed in the
technical data.
Mounting the Diamond Cutting Disc
– Clean the diamond cutting disc 14 and all
clamping parts to be mounted.
– Mount the mounting flange 13 onto the drive
spindle 12.
– Place the diamond cutting disc 14 onto the
mounting flange 13. The direction arrow on
the diamond cutting disc 14 and the direction-
of-rotation arrow on the blade guard 6must
correspond.
– Mount the clamping flange 15 and screw in
the clamping bolt 17.
– Hold the clamping flange 15 with the ring
spanner 16 and tighten the clamping bolt 17
with the Allen key 18.
Removal of the Diamond Cutting Disc
– Hold the clamping flange 15 with the ring
spanner 16 and loosen the clamping bolt 17
with the Allen key 18.
– Remove the clamping flange 15 and diamond
cutting disc 14 from the drive spindle 12.
Operation
Operating Modes
▶Before any work on the machine itself, pull
the mains plug.
Adjusting the Cutting Angle (see figure B)
Loosen wing bolt 9. Tilt the machine sidewards
until the desired cutting angle is set on the scale
11. Tighten wing bolt 9again.
Note: For bevel cuts, the cutting depth is
smaller than the setting indicated on the cutting-
depth scale 4.
Pre-selecting the Cutting Depth (see figure C)
▶The cutting depth may only be pre-selected
when the machine is switched off.
Adapt the cutting depth to the thickness of the
workpiece. For optimum results, the diamond
cutting disc must protrude approx. 2 mm out of
the material.
Loosen wing bolt 5. For a smaller cutting depth,
pull the machine from the base plate 10; for a
larger cutting depth, push the machine toward
the base plate 10. Adjust the desired cutting
depth at the cutting-depth scale 4. Tighten wing
bolt 5again.
Cutting Marks
The 0° cutting mark (7) indicates the position of
the diamond cutting disc for right-angled cuts.
The 45° cutting mark (8) indicates the position
of the diamond cutting disc for 45° cuts.
Starting Operation
▶Observe correct mains voltage! The voltage
of the power source must agree with the
voltage specified on the nameplate of the
machine.
Switching On and Off
To start the machine, press the On/Off switch 1
and keep it pressed.
To lock the pressed On/Off switch 1, press the
lock-on button 2.
To switch off the machine, release the On/Off
switch 1or when it is locked with the lock-on
button 2, briefly press the On/Off switch 1and
then release it.

9
▶Check the diamond cutting discs before use.
The diamond cutting disc(s) must be mount-
ed properly and be able to rotate freely.
Carry out a test run for at least one minute
without any load. Do not use diamond cut-
ting discs that are damaged, outof-balance,
or vibrate. Damaged diamond cutting discs
can rupture and lead to injuries.
Working Advice
▶Exercise caution when cutting slots in
structural walls; see Section “Information on
Structures ”.
▶Do not strain the machine so heavily that it
comes to a standstill.
▶For cutting-depths greater than 20 mm in
hard materials, e.g., concrete, apply several
worksteps so that the motor is not over-
loaded.
▶Clamp the workpiece if it does not remain
stationary due to its own weight.
▶The machine may only be used for dry cut-
ting.
Do not brake coasting diamond cutting discs by
applying sideward pressure.
For cutting especially hard material, e.g., con-
crete with high pebble content, the diamond
cutting disc can overheat and become damaged
as a result. This is clearly indicated by circular
sparking, rotating with the diamond cutting disc.
In this case, interrupt the cutting process and al-
low the diamond cutting disc to cool by running
the machine for a short time at maximum speed
with no load.
Noticeable decreasing work progress and
circular sparking are indications of a diamond
cutting disc that has become dull. Briefly cutting
into abrasive material (e. g. lime-sand brick) can
resharpen the disc again.
Direction of Cut (see figure D)
The machine must always work in an up-grinding
motion. Otherwise, the danger exists of it being
pushed uncontrolled out of the cut.
Parallel Guide (see figure E)
The parallel guide 20 enables exact cuts along a
workpiece edge and cutting strips of the same
dimension.
Loosen wing bolt 19 and slide the scale of the
parallel guide 20 through the guide in the base
plate 10. Adjust the desired cutting width as the
scale setting at the respective cutting mark 7
or 8; see Section “Cutting Marks”. Tighten wing
bolt 19 again.
Information on Structures
Slots in structural walls are subject to the
Standard DIN 1053 Part 1, or country-specific
regulations.
These regulations are to be observed under all
circumstances. Before beginning work, consult
the responsible structural engineer, architect or
the construction supervisor.
Maintenance and Service
Maintenance and Cleaning
▶Before any work on the machine itself, pull
the mains plug.
▶For safe and proper working, always keep
the machine and ventilation slots clean.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for SKIL power tools.
In all correspondence and spare parts order,
please always include the 10-digit article num-
ber given on the type plate of the machine.
Guarantee / Environment
•Always keep tool and cord clean (especially
the ventilation slots)
!do not attempt to clean ventilation slots by
inserting pointed objects through openings
!disconnect the plug before cleaning
•This SKIL product is guaranteed in
accordance with statutory/country-specific
regulations; damage due to normal wear and
tear, overload or improper handling will be
excluded from the guarantee
•In case of a complaint, send the tool undis-
mantled together with proof of purchase to
your dealer or the nearest SKIL service station
•Symbol will remind you of this when the
need for disposing occurs
ACCESSORIES
Use only recommended accessories. Follow
instructions that accompany accessories. Use of
improper accessories may cause hazards.
ENVIRONMENT
Recycle raw materials instead of disposing as
waste.
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Do not dispose of electric tools, accessories
and packaging together with household waste
material.

10
The plastic components are labeled for
categorized recycling.
AFTER-SALES SERVICES AND
CUSTOMER ASSISTANCE
Our after-sales service responds to your ques-
tions concerning maintenance and repair of your
product as well as spare parts.
Our customer services representatives can
answer your questions concerning possible
applications and adjustment of products and
accessories.
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Subject to change without notice.