Smart Dedicated Design STR7202 User manual

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 1 / 72
2-SIDE TRIMMER STR7202
&
SQUARE FOLD MODULE SFM7704
INSTALLATION MANUAL

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 2 / 72
PAGE INTENTIONALLY BLANK

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 3 / 72
About this manual
Machines have much in common but there are differences because they can be mirrored, have different
colours or additional options. Therefore the machine on the pictures in this manual may be different.
IMPORTANT:
This machine must be installed by a qualified technician.
IMPORTANT:
This manual applies to STR7202’s with serial number 72020326 or higher that are factory
prepared for the Canon F1 Booklet Trimmer.

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 4 / 72
Contents
TITLE PAGE
CONTENTS....................................................................................................................................................... 4
1. SAFETY ..................................................................................................................................................... 6
1.1 SYMBOLS................................................................................................................................................... 6
2. GENERAL.................................................................................................................................................. 7
3. BASIC INFORMATION.............................................................................................................................. 8
4. PREPARATION ......................................................................................................................................... 9
4.1 REQUIREMENTS.......................................................................................................................................... 9
4.1.1 Tools (Not supplied) .......................................................................................................................... 9
4.1.2 Parts in accessory box (Supplied)..................................................................................................... 9
4.1.3 Parts in Belt Stacker box (Supplied) ................................................................................................. 9
4.2 PREPARING CANON BOOKLET TRIMMER F1 ............................................................................................... 10
4.3 PREPARING CANON BOOKLET TRIMMER D1............................................................................................... 12
4.4 PREPARING THE STR ............................................................................................................................... 14
4.4.1 Covers and Height........................................................................................................................... 14
4.4.2 Wheel Cover.................................................................................................................................... 16
4.4.3 Connection Kit (D1 only) ................................................................................................................. 18
4.4.4 Optocoupler removal (D1 only) ....................................................................................................... 21
4.5 PREPARING THE SFM............................................................................................................................... 23
4.6 PREPARING THE BELT STACKER................................................................................................................ 24
5. INSTALLATION....................................................................................................................................... 25
5.1 MECHANICAL INSTALLATION ...................................................................................................................... 25
5.1.1 STR behind Canon Booklet Trimmer F1......................................................................................... 25
5.1.2 STR behind Canon Booklet Trimmer D1......................................................................................... 28
5.1.3 SFM behind STR............................................................................................................................. 33
5.1.4. Belt Stacker on STR....................................................................................................................... 36
5.1.5 Belt Stacker on SFM ....................................................................................................................... 39
5.2 ELECTRICAL INSTALLATION........................................................................................................................ 42
5.2.1 Tapping STR Transformer............................................................................................................... 42
5.2.2 Tapping SFM Transformer .............................................................................................................. 43
5.2.3 Installing Start/Stop Interface in Canon Booklet Trimmer F1.......................................................... 44
5.2.4 Installing Start/Stop Interface in Canon Booklet Trimmer D1 ......................................................... 49
5.2.5 Connecting STR to Canon Booklet Trimmer F1 / D1...................................................................... 54
5.2.6 Connecting SFM to STR ................................................................................................................. 55
5.2.7 Connecting Belt Stacker to STR...................................................................................................... 57
5.2.8 Connecting Belt Stacker to SFM..................................................................................................... 58
5.3 SECURING CABLES IN STR &SFM............................................................................................................ 59
5.4 FINALIZING INSTALLATION.......................................................................................................................... 60
5.4.1 STR on F1....................................................................................................................................... 60
5.4.2 SFM on STR.................................................................................................................................... 61
5.4.3 STR on External Power................................................................................................................... 62

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 5 / 72
6. SYSTEM SETUP...................................................................................................................................... 63
6.1 SYSTEM SETUP ........................................................................................................................................ 63
6.2 LANGUAGE............................................................................................................................................... 64
6.3 THICKNESS DETECTION SETUP ................................................................................................................. 65
7. JOB TESTING.......................................................................................................................................... 67
8. TECHNICAL INFORMATION .................................................................................................................. 69
8.1 STR7202 2-SIDE TRIMMER ...................................................................................................................... 69
8.2 SFM7704 SQUARE FOLD MODULE............................................................................................................ 71

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 6 / 72
1. Safety
Contents
IMPORTANT:
Carefully read the Safety Instruction Document (DBCH-0512-0000-0000
) before installing,
servicing or operating your equipment.
1.1 Symbols
Symbols used in this manual
The following symbols are used in this manual to explain procedures, restrictions, handling, precautions, and
instructions that should be observed for safety.
WARNING / CAUTION
Indicates a warning /caution concerning operations that may lead to
death or injury to persons if not performed correctly. To use the
machine safely, always pay attention to these warnings/cautions.
CAUTION
Indicates a warning concerning operations that may lead to death or
injury to persons due to high voltage. To use the machine safely,
always pay attention to these warnings.
CAUTION
Indicates a caution concerning operations that may lead to injury to
persons due to sharp (cutting) objects. To use the machine safely,
always pay attention to these cautions.
CAUTION
Indicates a caution concerning operations that may lead to injury to
persons due to crushing or squeezing of body parts. To use the
machine safely, always pay attention to these cautions.
IMPORTANT
Indicates operational requirements and restrictions. Be sure to read
these items carefully to operate the machine correctly and avoid
damage to the machine or property.
IMPORTANT
Indicates the use of an additional manual to be used or read. Be sure
to read this carefully to avoid damage to machine, persons or property.
NOTE
Indicates a clarification of an operation, or contains additional
explanations for a procedure. Reading these notes is highly
recommended.
NOTE:
Do not use the machine when it shows defects or makes unusual
noises. Turn the machine off and disconnect the machine from the
main power supply. Contact your dealer.

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 7 / 72
2. General
Contents
With the addition of the 2-Side Trimmer STR to the SDD product range, a cost effective full-bleed solution is
available which has a small footprint and is easily to operate. This machine is designed with high reliability in
mind resulting in cost effective operation due to long production with minimal service requirements.
The 2-Side Trimmer STR7202, further referred to as STR, is for online use with Canon Booklet Trimmer D1.
The Square Fold Module SFM7704, further referred to as SFM, is designed to fit behind the STR as if they
were one and is fully modular.
The STR is used for trimming the bleed off a booklet. Booklets with a maximum thickness of 5 mm can be
trimmed from 2mm to 35mm on each short edge of the booklet, to a minimum of 200mm and a maximum of
320mm finished size. It is also possible to trim asymmetrical. Operating the STR and adjusting the trim
settings is achieved via the User Interface (UI) on the STR.
The SFM is used for squaring the spine off a booklet The folded and stapled center of booklets with a
maximum thickness of 30 sheets of 80 g/m2can be squared resulting in a professional finish. Operating the
SFM and adjusting the settings is achieved via the User Interface (UI) on the STR.
This manual describes the installation of both the STR7202 and SFM7704.
In the schedule below some results are shown which are possible with the STR by using a different Centre
Offset (symmetrical or asymmetrical):
Centre Offset:
15mm
Centre Offset:
-15mm
Centre Offset:
0mm
33,5mm Waste
33,5mm Waste
3,5mm Waste
18,5mm Waste
3,5mm Waste
Finished Size:
260.0mm
Infeed Size:
297.0mm
18,5mm Waste

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 8 / 72
3. Basic information
Contents
Study the picture below to become familiar with the main components.
NOTE:
Orientation is based on the paper flow direction.
No.
Description
1.
Top Cover STR
2.
Trim Waste Bin
3.
Operator Side (Left)
4.
User Interface (UI)
5.
Power switch (inside)
6.
Top Cover SFM7704
7.
Square Fold Module SFM7704 (Option)
8.
Belt Stacker
Front
Rear
Left
Right
Top
2
5
Bottom
8
1
3
4
6
7

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 9 / 72
4. Preparation Contents
4.1 Requirements
4.1.1 Tools (Not supplied)
Description
Wrench 7mm
Wrench 24mm
Allen key 3mm
Allen key 5mm
Cutting plier
Screwdriver PZ1
4.1.2 Parts in accessory box (Supplied)
Partnumber
Description
Qty
OEMO-0000-1484-0000
Knife Protection Plate Left
1
OEMO-0000-2377-0000
Knife Protection Plate Right
1
OBCB-0000-0003-0000
Tie wrap 16cm (small)
10
DLMO-0512-0442-0000
Label Disconnects only BLT7202 230VAC 50Hz
1
DLMO-0512-0450-0000
Label Disconnects only BLT7202 120VAC 60Hz
1
DLMO-0512-0520-0000
Label Disconnects only SFM7704 230VAC 50Hz
1
DLMO-0512-0521-0000
Label Disconnects only SFM7704 120VAC 60Hz
1
OEMO-0000-1666-0000
Finishing plate
1
OYBB-0000-0039-0000
Taptite hex flange screw M4x8
2
OYBR-0000-0019-0000
Washer M4 (Toothed)
2
OGEO-0000-0091-0000
Start/Stop Interface Cable for Canon Booklet Trimmer D1 / F1
1
OBCK-0000-0000-0000
Power Cord EU
1
OPKO-0008-7157-0000
Power Cord US
1
OPKO-0008-8530-0000
Power Cord GB
1
OPKO-0077-0010-0000
Software loading cable RS232 4+2p
1
4.1.3 Parts in Belt Stacker box (Supplied)
Partnumber
Description
Qty
OGMO-0000-0793-0000
Belt Stacker
1
OGMO-0000-0902-0000
Connection Kit D1
1
OGMO-0000-1494-0000
Coupling Kit F1
1

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 10 / 72
4. Preparation (continued)Contents
4.2 Preparing Canon Booklet Trimmer F1
Fig. 4.2.1 Fig. 4.2.2
Fig. 4.2.3 Fig. 4.2.4
Step
Action
Remarks
1.
Disconnect Canon Trimmer
Disconnect Canon Trimmer [A] if installed.(Fig. 4.2.1).
2.
Mounting Holes
F1 Coupling Plate uses mounting holes of F1 Trimmer
(Fig. 4.2.2.).
3.
Unpack Coupling Plate
Remove Coupling Plate from Belt Stacker Box and
unwrap OGMO-0000-1494-0000 for F1 (Fig. 4.2.3 & Fig.
4.2.4).
A
OGMO-0000-0902-xxxx &
OGMO-0000-1494-xxxx

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 11 / 72
4. Preparation (continued)Contents
4.2 Preparing Canon Booklet Trimmer F1 (continued)
Fig. 4.2.5 Fig. 4.2.6
Fig. 4.2.7 Fig. 4.2.8
Step
Action
Remarks
4.
Place Coupling Plate
Mount Coupling Plate (Fig. 4.2.5 & 4.2.6).
NOTE:
Plate mounted ‘upward’.
5. Place thick Washer [D] (2x) Place thick Washer [D] between F1 Trimmer and
Coupling Plate (Fig. 4.2.7) and screw Bolt [B] into the
Plate (2x).
6.
Do not tighten Bolts
Bolts [B] to be tightened in Step 5.4.1 #2
C
B
D

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 12 / 72
4. Preparation (continued)Contents
4.3 Preparing Canon Booklet Trimmer D1
Fig. 4.3.1 Fig. 4.3.2
Fig. 4.3.3 Fig. 4.3.4
Step
Action
Remarks
1.
Disconnect Canon Belt Stacker.
Disconnect Belt Stacker from Booklet Trimmer[A] (Fig.
4.3.1).
2.
Remove Canon Belt Stacker.
Remove bolts [B] on both sides (Fig. 4.3.2), lift off Belt
Stacker and set unit aside.
3.
Remove two Booklet Guides [C].
(Fig. 4.3.3).
4.
Remove Sensor Reflection Plate
[D].
Remove from inside Booklet Trimmer (Fig. 4.3.3 & 4.2.4).
C
D
D
B
A

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 13 / 72
4. Preparation (continued)Contents
4.3 Preparing Canon Booklet Trimmer D1 (continued)
Fig. 4.3.5
Step
Action
Remarks
5.
Remove two Plastic Bolts [E].
(Fig. 4.3.5)
E

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 14 / 72
4. Preparation (continued)Contents
4.4 Preparing the STR
4.4.1 Covers and Height
Fig. 4.4.1.1 Fig. 4.4.1.2
Fig. 4.4.1.3
Step
Action
Remarks
1. Loosen Upper Covers. Open Top Cover, loosen Hex Bolts [A] and close Top
Cover (Fig. 4.4.1.1).
2.
Remove Upper Right Cover.
Slightly lift Right Cover, disconnect grounding wire and
remove Cover (Fig. 4.4.1.2).
3.
Remove Upper Left Cover.
Slightly lift Left Cover, disconnect grounding wire and
remove Cover (Fig. 4.4.1.3).
A

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 15 / 72
4. Preparation (continued)Contents
4.4 Preparing the STR (continued)
4.4.1 Covers and Height (continued)
Fig. 4.4.1.4 Fig. 4.4.1.5
Fig. 4.4.1.6
Step
Action
Remarks
5.
Loosen Upper Nuts.
Loosen nut [B] on all wheels (Fig. 4.4.1.4 & 4.4.1.5).
6.
Adjust STR Infeed Height.
Adjust STR Infeed Height by turning wheelnut [C] on all
wheels (Fig. 4.4.1.4 & 4.4.1.5).
7. Set lower rim of STR Infeed to approximately 86 cm
above the floor. (Fig. 4.4.1.6)
C
B
≈86cm

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 16 / 72
4. Preparation (continued)Contents
4.4 Preparing the STR (continued)
4.4.2 Wheel Cover
Fig. 4.4.2.1 Fig. 4.4.2.2
Step
Action
Remarks
1.
Open Trim Waste Drawer
(Fig. 4.4.2.1)
2. Loosen Allen screw Loose Allen screw [A] on the Front Left Caster (Fig.
4.4.2.1 & 4 4.2.2).
3.
Upper Wheel Nut
Make sure Upper Wheel Nut [B] is (still) loosened.
A
B

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 17 / 72
4. Preparation (continued)Contents
4.3 Preparing the STR (continued)
4.4.2 Wheel Cover (continued)
Fig. 4.4.2.3 Fig. 4.4.2.4
Step
Action
Remarks
4.
Mount Wheel Cover
Take the Wheel Cover out of the box with accessories.
Place the Wheel Cover on the Allen Screw and Upper
Wheel Nut under the Base (Fig. 4.4.2.3) and then tighten
these screws lightly by hand.
Make sure the Wheel Cover is in line with the Front [C]
and the Side of the Base [D].
5.
Check Wheel Cover alignment
Close the Trim Waste Bin Drawer and check that the
Front of the Drawer aligns with the Base and the Wheel
Cover (Fig. 4.4.2.4).
6.
Tighten Allen Screw
When correctly aligned, tighten Allen screw [A] from step
4.4.2.2 (Fig. 4.4.2.2).
D
C

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 18 / 72
4. Preparation (continued)Contents
4.4 Preparing the STR (continued)
4.4.3 Connection Kit (D1 only)
IMPORTANT:
Skip step 4.4.3 for Canon F1 Trimmer. Connection Kit only to be mounted for D1 Trimmer.
Fig. 4.4.3.1 Fig. 4.4.3.2
Fig. 4.4.3.3 Fig. 4.4.3.4
Step
Action
Remarks
1.
Remove Lower Right Cover.
Loosen and remove 6x M4 Hexagon bolts [A] and remove
Cover (Fig. 4.4.3.1).
2.
Open Trim Waste Drawer
(Fig. 4.4.3.2)
3.
Unpack Coupling Plate
Remove Coupling Plate from Belt Stacker Box and
unwrap OGMO-0000-0902-0000 for D1 (Fig. 4.4.3.3 &
Fig. 4.4.3.4).
A

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 19 / 72
4. Preparation (continued)Contents
4.4 Preparing the STR (continued)
4.4.3 Connection Kit (D1 only) (continued)
Fig. 4.4.3.5 Fig. 4.4.3.6
Step
Action
Remarks
4.
Connection kit.
Unpack mounting hardware (Fig. 4.4.3.5).
5.
Identify parts.
D = Hex tap bolt M12*50 (2x)
E = Flat Lock Washer M12 Ø 37mm (2x)
F= Adjusting Ring M12*22*12 (2x)
G = Flat Lock Washer M12 Ø 24mm (optional usage).(8x)
(Fig. 4.4.3.6).
D
E
F
G
B
C

Installation Manual STR7202 TAG4 & SFM7704 TAG1
DBCI-0512-0052-V013
STR7202 2-Side Trimmer & SFM7704 Square Fold Module
Name: RI01
Date: 29-3-2017
Page: 20 / 72
4. Preparation (continued)Contents
4.4 Preparing the STR (continued)
4.4.3 Connection Kit (D1 only) (continued)
Fig. 4.4.3.5 Fig. 4.4.3.6
Fig. 4.4.3.7 Fig. 4.4.3.8
Step
Action
Remarks
10.
Mount Inside Connection Plate.
At the Infeed Side open Waste Bin and mount Inside
Connection Plate [B] by placing Bolt [D] with washer [E]
through Connection Plate [B] (Fig. 4.4.3.5 & 4.4.1.6).
11.
Mount Outside Connection
Plate.
At the Outfeed Side mount Connection Plate [C] by
placing it with washers [E] on Bolts [D] (Fig. 4.4.3.7 &
4.4.1.8).
Inside - left
Inside - right
B
E
D
Outside - left
Outside - right
E
C
D