Smart Lift SL 408 User manual

ENG SL 408 Outdoor High Lifter - 01
User manual
Model/type: SL 408 OUTDOOR High Lifter –1200W
© 2006 Copyright. www.smartlift.dk
[email protected]
919-414-5320

ENG SL 408 Outdoor High Lifter - 01
2
Table of Contents:
Introduction 3
EU Declaration of Conformity 4
General Description 5
Transport/Handling/Putting into Operation/Storage 6
Technical Data, Safety Rules 7
Overview/ - General Description 8
Operation for Vacuum function 10
Control for arm and yoke 10
Important Operation (vacuum & electric functions) 11
Electric Functions 11
Charger & Battery Case 12
View of Vacuum system (top and bottom of machine) 13
Control Box 14
Switches and Alarms 14
Control Panel for arm and yoke 15
Load Diagram 16
Stop-Down Troubleshooting of SmartLIFT 19 - 28
Information and manual charger 29
Wiring Diagrams 30 - 32

ENG SL 408 Outdoor High Lifter - 01
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Introduction
Congratulations on your new SL 408 OUTDOOR High Lifter.
SmartLift has been designed and constructed so as to safeguard product users against
accidents as far as at all possible.
Unfortunately, certain functions in a machine cannot be safeguarded. This is why
safety rules have been prepared by way of warnings in this instruction.
Read these safety rules on the following pages before putting your SmartLift into
operation, and imagine how you may, in your daily use of the machine, ensure that
warnings and safety rules will be adhered to.
Yours Sincerely,
Nicolai T. Jørgensen
Smartlift A/S
N.A. Christensensvej 39
7900 Nykøbing Mors
Telephone [phone]
E-mail : [email protected]
www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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EU Declaration of Conformity
Manufacturer
Smartlift A/S
N.A. Christensensvej 39
DK - 7900 Nykøbing Mors
Hereby declares that:
The machine/system: Lift
Model/type: SL 408 OUTDOOR High Lifter –1200W
Serial No.: ____________
Year/Month: _____/______
has been made in conformity with Council directive
-Machine directive 2006/42EF/EG/EU
-Low voltage directive 2006/95/EF/EG/EU + 2014/35/EU
-EMC directive 2014/30/EU
The following standards have been applied:
DS/EN ISO 12100 (Safety of machinery - General principles for design -- Risk assessment and risk reduction)
DS/EN ISO 14121-2 (Safety of machinery - Risk assessment -- Part 2: Practical guidance and examples of methods)
DS/EN ISO 13857 (Safety of machinery - Safety distances to prevent hazard zones being reached by upper and
lower limbs)
DS/EN ISO 13849-1 (Safety of machinery - Safety-related parts of control systems - Part 1: General principles for
design)
DS/EN 13155+A2 (Cranes - Safety - Non-fixed load lifting attachments)
DS/EN ISO 3691-1 (Industrial trucks - Safety requirements and verification - Part 1: Self-propelled industrial
trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks)
DS/EN ISO 3691-5:2015 (Industrial trucks - Safety requirements and verification - Part 5: Pedestrian-propelled trucks)
DS/EN 60204-32 (Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting
machines)
DS/EN ISO 13856-3 (Safety of machinery - Pressure-sensitive protective devices - Part 3: General principles for
design and testing of pressure-sensitive bumpers, plates, wires and similar devices)
Date: Signature:
____________
Nicolai T. Jørgensen, Director

ENG SL 408 Outdoor High Lifter - 01
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General Description
Pos.no.
Product
Number
Vacuum
1
Pump 007
2
2
Suction Cup diam. 300 mm
4
3
Check Valve ½", vacuum
1
4
Replacement rubber t/suction cup
1
5
Slide Valve w/lock, vacuum
1
6
Vacuum meter diam.63 ¼", stainless
1
10
Hose Set
1
11
Hose Coupling
2
12
Spiral Hoses
2
13
Vacuum Guard
1
15
Alarm Light, Vacuum
1
16
Acoustic alarm, Vacuum
1
17
Line Filter
1
19
Stainless Spring
4
20
Clamp MRX.80 P-M10-25
6
21
Actuator –Tilting function LA 36
1
22
Actuator –Side shift
1
23
Actuator –Telescopic Arm
1
24
Actuator –Lift Arm LA 36
2
Power Supply
25
Battery 105a
2
26
Charger Vitron Energy Blue Power Charger
1
Wheels
27
Wheel, driving wheel
2
27a
Wheel, dual wheels
30
Supporting Wheel
2
24 V
31
Safety Switch/Telemecanique
1
32
Control Panel
1
33
Emergency Stop
1
34
Control, Lift Arm
1
35
Control, Telescopic Arrm/Tilt
1
36
Control, Side shift
1
37
CE Connector
1
38
Ermax Main Switch 24 V
1
39
Fuse 30 Amperes Control actuator
Various
40
Lock Split
1
41
Lift Eye
1
44
Handle
3
45
Weight Blocks 30 mm
8
46
Supporting Leg
2
Drive
47
48
Motor 1200 W/24 V
1
47a
On/OFF Switch for Drive Motor
1
47b
Fuse 100 Amperes Drive engine
1
47c
Fuse 10 Amperes motor controller
1
48
Regulating Lever
1
49
Curtis Motor Control
1
50
Safety Clamp
1
51
Safety Switch
1
53
Protective Cap for forward and back switch
1

ENG SL 408 Outdoor High Lifter - 01
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Transport/Handling
SmartLift is for indoor and outdoor use. Do not expose the machine to heavy rain and snow.
Prior to transport, switch off all electronics on main switch (pos. 38).
SmartLift to be fastened securely in truck/trailer for transport and protected against direct rain and
snow.
Lifting by crane or similar: Always lift SmartLift in lift eye intended for this purpose (pos. 41).
NEVER lift under SmartLift with forks (fork-lift truck and similar)
Putting into Operation
Prior to putting into operation, insert vacuum hoses, and charge battery fully. The operator must
have read the user manual and make sure that all security issues are respected. The user manual
must always be at hand by the machine.
If the yoke has been dismantled, be aware that the washer is placed between the castle nut and the
yoke.
Storage
Always switch off your SmartLift on the main switch (pos. 38), before storage.
SmartLift should be kept in a dry place.
Batteries should always be fully charged.

ENG SL 408 Outdoor High Lifter - 01
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Technical data
Total Height
53.1 in
Total Width
32.3 in
Total Length
102.4 in
Net Weight
1022 lb
Weight Blocks
59 kg x 8 units = 472 lb
Total Weight incl. 8 weight blocks
1499 lb
24 V DC
Charger 110V 60Hz 14A –CE plug
Safety Rules (Pages 9, 11, 14)
Daily Use
Your SmartLift may only be used by persons who have been given qualified training in the operation
of this machine and its safety functions.
Before use, user should check that there are no loose objects on the machine since this would entail
breakdown and danger risks.
WARNING! Vacuum!
Working at the machine will entail danger if the various safety
devices, pressure gauge (pos. 6), and acoustic alarm (pos. 16) are
faulty.
Work may not be lifted until the light and acoustic alarms (pos.15,
pos. 16) have stopped.
Do NOT lift moist or greasy work by the suction cups.
WARNING! Risk of overturning!
This machine MUST stand on a horizontal, firm, and stable base,
with its supporting legs (pos. 46) unfolded.
WARNING!
Prior to using the lift yoke, check that nut and lock split have been securely
fastened.

ENG SL 408 Outdoor High Lifter - 01
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WARNING! Explosion Danger!
This machine may NOT be used in ATEX area. (Explosion danger
environment).
DANGER!
Staying under the lifted work is strictly prohibited.
PROHIBITED!
May NOT be used for person lifting. Parking on slopes is not
allowed.
User manual
The operator must have read the user manual and make sure that all security issues are respected.
The user manual must always be at hand by the machine.
Overview/General Description (pages 8, 9, 11, 14)
Telescopic arm
21 –Actuator tilting
function
41 –Lift eye
Vacuum chamber
45 –Counter weights
r
45 - Vægtklodser
46 –Supporting legs
with wheels (30)
25 –Battery case,
battery 105A
24- Actuator lifting arm
12 –Spiral hoses
2- Suction pads Ø 300
4 stk
23- Actuator telescoping
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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IMPORTANT!!!!!!
THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED
WHEN DRIVING OFF ROAD TO PREVENT THE MACHINE
FROM TIPPING OVER.
2 circuit vacuum security system
51 –Safety switch for back
function
48 –Regulation handle
forward/backwards
Switch for fast and slow
drive
5- Slide valve with lock
32 –Control panel for actuator in
holder
37- CE connector for battery
charger
26 –Battery charger
Load diagram
5 –Slide valve with lock for
activation and deactivation of
vacuum suction 2 circuit system
Protection screen for motor
controller and actuator for side
shift
10 –Hose set
12 –Spiral hoses 2 circuits
ON/OFF function for driving
engine
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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Operation of VACUUM function: (page 13)
This function (pos. 5) will switch vacuum on and off. The vacuum pump is controlled
by a vacustat. The pumps have been programmed to stop at -0,62 bar.
The vacuum function is operated by the slide valve and safety pin on top of the
telescopic arm (pos. 5). To activate vacuum, push the slide valve forward (pos. 5). To
release vacuum, pull the safety pin to the left and pull the slide valve backwards.
Control Panel (pos. 32) for arm and yoke : (pages 9 and 15)
Users should make a point of reading the function description below, so as to become
familiar with the functioning of the machine.
SmartLift is operated manually. This machine generally has four functions which may
be operated individually.
UP/DOWN function:
This function will make the arm move either up or down. The movement is made via
the actuators, (pos. 24).
TILTING function:
This function will make the work turn round. The movement is made by actuator,
(pos. 21).
TELESCOPIC ARM function:
The movement is made via actuator, placed under the lift arm, (pos. 23).
SIDE DISPLACEMENT function:
This movement is performed via actuator, placed between the two front wheels.
(pos. 22).
For max. stability at transport of sucked work, the
suction cups are to be centred and adapted to the
transport work chosen. Operation of yoke with
sucked work should always be conducted with
caution

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Electric functions: (pages 9, 11, 14)
STOP/EMERGENCY STOP function:
The emergency stop button (pos. 33) is placed on the actual control panel. This
button will switch off actuators as well as drive motor.
MAIN SWITCH:
(Pos. 38) Placed on the battery case inside. Turn handle to switch off all electric
functions.
DRIVE MOTOR, (pos. 47):
The drive motor is activated by an on/off switch (pos. 47a).
Then turn the regulating lever (pos. 48).
FORWARD AND BACK function, (pos. 52):
Toggle switch forward and back
SAFETY function, (pos. 51):
Activating the safety switch will stop the car, and the car will move forward.
Vacuum meter & safety switch
6 –Vacuum meter two (reading
on both pressure gauges to range
between 0.6 –0.7 bar)
31 –Overload safety switch
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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Charger
Victron Energy Blue Power Charger IP65 (pos. 26) –Battery Charger for lead acid
batteries.
The blue Power charger is a three state charger (bulk-absorption float).
The absorption stage ends 2 hours after the charger current has reduced to 10% of
the nominal current, with a maximum charge time of 18 hours.
Connection to the mains or reduction of the output voltage to 12V resp. 24V due to a
DC load will trigger a new charge cycle.
Also please refer to page 29.
Battery case
25 - 2 pcs. 12 Volt batteries 105A
for 24 Volt
38 –Main switch for all electric
functions
In the battery case you find a
trouble shooter in case of
breakdown
© 2006 Copyright. www.smartlift.dk
37 - 110 Volt connector via 3 pole
CE-connector
26 - charger
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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View of vacuum system
(top of machine)
(bottom of machine)
Load diagram
5 –Slide valve with lock.
Activates vacuum pump
Pipe connection
11 –Hose couplings
2 –Suction cups,
standard diam. 300 mm
12 –Spiral hoses
10 –Hose set 2 circuit vacuum
Double vacuum chamber
for safe holding of
elements
1 –2 Vacuum pumps
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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Control Box
34 –Controller –lifting arm
36 –Controller side shift
35 –Controller –telescopic arm
15 –Alarm light, Vacuum
16 - Acoustic Alarm, Vacuum
33 –Emergency stop
35 –Controller tilting function
© 2006 Materialet er ophavsretligt beskyttet
www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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Switches and alarms
38 –Main switch is placed at the
back side of the battery case
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk
33 –Emergency stop
16 –Acoustic alarm, vacuum
15 –Alarm light, vacuum
44 –Battery indicator,
indication of operation time

ENG SL 408 Outdoor High Lifter - 01
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Control panel for arm and yoke (pos. 32)
Lifting arm down
Tilt backwards
Telescopic arm out
Side shift left
Lifting arm up
Tilt forward
Telescopic arm ind
Side shift right
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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SMARTLIFT 408 OUTDOOR High Lifter

ENG SL 408 Outdoor High Lifter - 01
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When operating High Lifter please be aware of:
Spring must be back in place after turning the yoke
Bolt must be in position in the hole after turning the
yoke to the side
If the yoke has been dismantled, be aware that the
washer is placed between the castle nut and the yoke.
© 2006 Copyright. www.smartlift.dk
Tighten by hand

ENG SL 408 Outdoor High Lifter - 01
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THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED
WHEN DRIVING OFF ROAD
Supporting leg in
Supporting leg out
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

ENG SL 408 Outdoor High Lifter - 01
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Stop Down troubleshooting
For any fault on Smartlift, first look into the options below:
Has anything visible been broken, or is anything unusual, about the machine? Is there any
murmuring or noise?
Have the batteries been charged, and the main switch switched on? (the On/Off button on the drive
handle shall have been switched on (lighting) to read battery voltage on battery indicator)
Has the emergency stop button switched the machine off? (placed on grey control box)
Has the safety switch been switched off on account of overloading (placed under pressure switches)?
Is the hose set intact, and has it been connected correctly?
Troubleshooting and remedying of faults will be divided into three overall categories:
1. Vacuum (machine capacity for sucking work)
2. Movements controlled via control panel up and down function of lift arm, tilting of yoke,
side shift of machine.
3. Drive controlled by regulating lever –Forward and back function of machine.
© 2006 Copyright. www.smartlift.dk