Smart Lift SL 608 User manual

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User manual
Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp
N.A. Christensensvej 39, DK-7900 Nykøbing Mors
Tlf.: [phone] E-mail: [email protected]
www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

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Table of Contents:
Introduction 3
EU Declaration of Conformity 4
General Description 5
Transport/Handling/Putting into Operation/Storage 6
Technical Data, Safety Rules 7
Overview/ - General Description 8
Operation for Vacuum function 10
Control for arm and yoke 10
Important Operation (vacuum & electric functions) 11
Electric Functions 11
Charger & Battery Case 12
View of Vacuum system (top and bottom of machine) 13
Control Box 14
Switches and Alarms 14
Control Panel for arm and yoke 15
Manual extension 16
Extra movement in tip function 17
Load Diagram 18
Stop-Down Troubleshooting of SmartLift 21
Information and manual charger 31
Wiring Diagrams 32

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Introduction
Congratulations on your new SmartLift 608 OUTDOOR High Lifter.
Smartlift has been designed and constructed so as to safeguard product users
against accidents as far as at all possible.
Unfortunately, certain functions in a machine cannot be safeguarded. This is why
safety rules have been prepared by way of warnings in this instruction.
Read these safety rules on the following pages before putting your Smartlift into
operation, and imagine how you may, in your daily use of the machine, ensure that
warnings and safety rules will be adhered to.
Yours Sincerely,
Nicolai T. Jørgensen
Smartlift A/S
N.A. Christensensvej 39
DK-7900 Nykøbing Mors
Telephone [phone]
E-mail : [email protected]
www.smartlift.dk

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EU Declaration of Conformity
Manufacturer
SmartLift A/S
N.A. Christensensvej 39
DK - 7900 Nykøbing Mors
Hereby declares that:
The machine/system: Lift
Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp
Serial No.:
Year/Month: 2018
has been made in conformity with Council directive
-Machine directive 2006/42EC
-Low voltage directive 2006/95/EC + 2014/35/EU
-EMC directive 2014/30/EU
The following standards have been applied:
DS/EN ISO 12100-1:2005 (Machine Safety –Basic concepts)
DS/EN ISO 12100-2:2005 (Machine Safety –Basic concepts)
DS/EN 1050:1997 (Principles of Risk Assessment)
DS/EN 294 (Machine Safety –Danger Areas and Safe Distances)
DS/EN 1757-1:2001 (Lift with walking operator)
DS/EN 13155/A1:2005 (Cranes –Safety –not fastened lift devices for loading) paragraph 7
“Information for use”
DS/EN 60204-32:2001 (Electric equipment on machines part 32 : Provisions for lifting machines)
Date: Signature:
____________ ____________________________________
Nicolai T. Jørgensen, Director

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General Description
Pos.no.
Product
Number
Vacuum
1
Pump 007
2
2
Suction Cup diam. 15.75 “
4
3
Check Valve ½", vacuum
1
4
Replacement rubber t/suction cup
1
5
Slide Valve w/lock, vacuum
1
6
Vacuummeter diam.63 ¼", stainless
1
10
Hose Set
1
11
Hose Coupling
2
12
Spiral Hoses
2
13
Vacuum Guard
1
15
Alarm Light, Vacuum
1
16
Acoustic alarm, Vacuum
1
17
Line Filter
1
19
Stainless Spring
4
20
Clamp MRX.80 P-M10-25
6
21
Actuator –Tilting function LA 36
1
22
Actuator –Side Change
1
23
Actuator –Telescopic Arm
1
24
Actuator –Lift Arm LA 36
2
Power Supply
25
Battery 105a
2
26
Charger Blue Power Charger IP65
1
Wheels
27
Wheel, driving wheel
2
27a
Wheel, dual wheels
30
Supporting Wheel
2
24 V
31
Safety Switch/Telemecanique
1
32
Control Panel
1
33
Emergency Stop
1
34
Control, Lift Arm
1
35
Control, Telescopic Arrm/Tilt
1
36
Control, Side Change
1
37
CE Connector
1
38
Ermax Main Switch 24 V
1
39
Fuse 60 Amperes Control
Various
40
Lock Split
1
41
Lift Eye
1
44
Handle
3
45
Weight Blocks 1.18”
12
46
Supporting Leg
2

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Drive
47
48
Motor 1200 W/24 V
1
47a
On/OFF Switch for Drive Motor
1
47b
Fuse 100 Amperes for drive engine
1
47c
Fuse 10 Amperes Motor controller
1
48
Regulating Lever
1
49
Curtis Motor Control
1
50
Safety Clamp
1
51
Safety Switch
1
52
Forward and Back Switch
1
53
Protective Cap for forward and back switch
1
Transport/Handling
SmartLift is for indoor and outdoor use. Do not expose the machine to heavy rain and snow.
Prior to transport, switch off all electronics on main switch (pos. 38).
SmartLift to be fastened securely in truck/trailer for transport and protected against direct rain
and snow.
Lifting by crane or similar: Always lift SmartLift in lift eye intended for this purpose (pos. 41).
NEVER lift under SmartLift with forks (fork-lift truck and similar)
Putting into Operation
Prior to putting into operation, insert vacuum hoses, and charge battery fully. The operator must
have read the user manual and make sure that all security issues are respected. The user manual
must always be at hand by the machine.
Storage
Always switch off your SmartLift on the main switch (pos. 38), before storage.
SmartLift should be kept in a dry place.
Batteries should always be fully charged.

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Technical Data
Total Height
60,24 in
Total Width
33 in
Total Length
90 in
Net Weight
1296 lb
Weight Blocks
62.8 lb x 12 units = 754 lb
Total Weight incl. 12 weight blocks
2050 lb
24 V DC
Charger 110V 60Hz 14A –CE plug
Safety Rules (Pages 9, 11, 14)
Daily Use
Your Smart LIFT may only be used by persons who have been given qualified training in the
operation of this machine and its safety functions.
Before use, user should check that there are no loose objects on the machine since this would
entail breakdown and danger risks.
WARNING! Vacuum!
Working at the machine will entail danger if the various safety
devices, pressure gauge (pos. 6), and acoustic alarm (pos. 16) are
faulty.
Work may not be lifted until the light and acoustic alarms (pos.15,
pos. 16) have stopped.
Do NOT lift moist or greasy work by the suction cups.
WARNING! Risk of overturning!
This machine MUST stand on a horizontal, firm, and stable base,
with its supporting legs (pos. 46) unfolded.
WARNING!
Prior to using the lift yoke, check that nut and lock split have been securely
fastened.

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WARNING! Explosion Danger!
This machine may NOT be used in ATEX area.
(Explosion danger environment).
DANGER!
Staying under the lifted work is strictly prohibited.
PROHIBITED!
May NOT be used for person lifting.
User manual
The operator must have read the user manual and make sure that all security issues are respected.
The user manual must always be at hand by the machine.
Overview/ - General Description (pages 8, 9, 11, 14)
41 –Lift eye
Vacuum chamber
45 –Counter weights
r
45 - Vægtklodser
46 –Supporting legs
with wheels (30)
25 –Battery case,
battery 105A
24- Actuator lifting arm
12 –Spiral hoses
2- Suction pads Ø 15.75 in
4 piece
23- Actuator telescoping
© 2006 Copyright. www.smartlift.dk
Telescopic arm
21 –Actuator tilting function

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IMPORTANT!!!!!!
THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED
WHEN DRIVING OFF ROAD TO PREVENT THE MACHINE
FROM TIPPING OVER.
2 circuit vacuum security system
51 –Safety switch for back
function
48+52 –Regulation handle with
forward/back switch
Switch for fast and slow
drive
5- Slide valve with lock
32 –Control panel for actuator in
holder
37- CE connector for battery
charger
26 –Battery charger
Load diagram
5 –Slide valve with lock for
activation and deactivation of
vacuum suction 2 circuit system
Protection screen for motor
controller and actuator for side
shift
10 –Hose set
12 –Spiral hoses 2 circuits
ON/OFF function for driving
engine
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

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Operation of VACUUM function: (page 13)
This function (pos. 5) will switch vacuum on and off. The vacuum pump is controlled
by a vacustat. The pumps have been programmed to stop at -0,62.
The vacuum function is operated by the slide valve and safety pin on top of the
telescopic arm (pos. 5). To activate vacuum, push the slide valve forward (pos. 5). To
release vacuum, pull the safety pin to the left and pull the slide valve backwards.
Control Panel (pos. 32) for arm and yoke : (pages 8, 9, 15)
Users should make a point of reading the function description below, so as to
become familiar with the functioning of the machine.
Smart LIFT is operated manually. This machine generally has four functions which
may be operated individually.
UP/DOWN function:
This function will make the arm move either up or down. The movement is made via
the actuators, (pos. 24).
TILTING function:
This function will make the work turn round. The movement is made by actuator,
(pos. 21).
TELESCOPIC ARM function:
The movement is made via actuator, placed under the lift arm, (pos. 23).
SIDE DISPLACEMENT function:
This movement is performed via actuator, placed between the two front wheels.
(pos. 22).
For max. stability at transport of sucked work, the
suction cups are to be centred and adapted to the
transport work chosen. Operation of yoke with
sucked work should always be conducted with
caution

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Electric functions: (pages 9, 11, 14)
STOP/EMERGENCY STOP function:
The emergency stop button ( pos. 33) is placed on the actual control panel. This
button will switch off actuators as well as drive motor.
MAIN SWITCH:
(Pos. 38) Placed on the outside of the battery. Turn handle to switch off all electric
functions.
DRIVE MOTOR, (pos. 47):
The drive motor is activated by an on/off switch (pos. 47a).
Then turn the regulating lever (pos. 48).
FORWARD AND BACK function, (pos. 52):
Toggle switch forward and back
SAFETY function, (pos. 51):
Activating the safety switch will stop the car, and the car will move forward.
Vacuum meter & safety switch
6 –Vakuummeter two (reading
on both pressure gauges to range
between -0,6 and -0,7)
31 –Overload safety switch
© 2006 Copyright. www.smartlift.dk

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Charger
Victron Energy Blue Power Charger IP65 (pos. 26) –Battery Charger for lead acid
batteries.
The blue Power charger is a three state charger (bulk-absorption float).
The absorption stage ends 2 hours after the charger current has reduced to 10% of
the nominal current, with a maximum charge time of 18 hours.
Connection to the mains or reduction of the output voltage to 12V resp. 24V due to
a DC load will trigger a new charge cycle.
Also please refer to page 29.
Battery case
37 - 110 Volt connector via 3 pole
CE-connector
26 - charger
25 - 2 pcs 12 Volt batteries 105A
for 24 Volt
In the battery case you find a
trouble shooter in case of
breakdown
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

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View of vacuum system
(top af machine)
(bottom of machine)
Load diagram
5 –Slide valve with lock.
Activates vacuum pump
Pipe connection
11 –Hose couplings
2 –Suction cups,
standard diam. 15.75 in
12 –Spiral hoses
10 –Hose set 2 circuit vacuum
Double vacuum chamber
for safe holding of
elements
1 –2 Vacuum pumps
© 2006 Copyright. www.smartlift.dk
© 2006 Copyright. www.smartlift.dk

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Control Box
Switches and alarms
44 –Battery indicator,
indication of operation time
34 –Controller –lifting arm
36 –Controller side shift
35 –Controller –telescopic arm
15 –Alarm light, Vacuum
16 - Acoustic Alarm, Vacuum
33 –Emergency stop
35 –Controller tilting function
© 2006 Materialet er ophavsretligt beskyttet
www.smartlift.dk
16 –Acoustic alarm, vacuum
15 –Alarm light, vacuum
33 –Emergency stop
© 2006 Materialet er ophavsretligt beskyttet
www.smartlift.dk
Fuse 20 A for controller tilting
function, telescopic arm, side
shift

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Control panel for arm and yoke (pos. 32)
Lifting arm down
Tilt backwards
Telescopic arm out
Side shift left
Lifting arm up
Tilt forward
Telescopic arm ind
Side shift right
© 2006 Copyright. www.smartlift.dk

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Manual extension
How to operate the manual extension
Before you start, make sure the main carrying
arm is in the horizontal position
Pull out and lay split A to one side.
Pull out and lay bolt B to one side.
Pull or push the manual extension arm to the
desired position.
There is a distance of 11.8 in between each
hole.
NB! The fourth hole is the last one. Take care
not to pull the extension arm too far or it will
fall off.
Tilt bolt B sideways until it slides into the hole.
Slide bolt B fully into place.
When the bolt is in place, slide split A
through the bolt hole. To lock the split, turn
the ring down over the bolt end.
A
B
A
B
As operator, you are
responsible for correct and safe
operation. If you are in any
doubt, do not use this function.

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Extra movement in tip function
The machine's tip head has two positions. The purpose of both is to increase the manoeuvrability
of the machinery.
The red arrows indicate these two positions.
Before you start to change tip head position,
ensure that the vacuum yoke is resting on
firm ground/flooring.
When the yoke has settled, loosen the nut.
Carefully remove the bolt and lay to one side.
Use 2 x 0.9 in spanners.
Using the machine's remote control unit and
the electrical functions, align the holes in the
new position. When the holes are aligned,
you can easily push the bolt into place.
Turn the nut and tighten a little. You should
be able to turn the nut and bolt with your
fingers but there should be no lateral
slippage.
As operator, you are
responsible for correct and safe
operation. If you are in any
doubt, do not use this function.

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SL 608 OUTDOOR High Lifter

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When operating SL 608 OUTDOOR High Lifter please be
aware of:
Spring must be back in place after turning the yoke
Bolt must be in position in the hole afte turning the
yoke to the side
If the yoke has been dismantled, be aware that the
washer is placed between the castle nut and the yoke.
© 2006 Copyright. www.smartlift.dk
Tighten by hand

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THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED
WHEN DRIVING OFF ROAD
Supporting Leg Unfolded
© 2006 Copyright. www.smartlift.dk